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Cotton Weaving and Designing / 6th Edition

Chapter 3: CHAPTER I PREPARATORY PROCESSES
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About This Book

A practical manual that systematically explains the stages and machinery used in preparing cotton yarn and producing woven cloth, beginning with winding, warping, sizing, beaming, and looming. It surveys hand and power looms, drop and circular box looms, dobbies, jacquard and leno weaves, and specialized techniques such as terry looms, card cutting, and lappets. A chapter on automatic weft-replenishing devices describes emerging mechanization. The book also presents the principles and methods of textile design and figured patterning, and supplies calculations, worked examples, and numerous diagrams to guide students and practitioners in planning, setting up, and troubleshooting weaving operations.

COTTON WEAVING AND DESIGNING

CHAPTER I
PREPARATORY PROCESSES

YARN intended for manufacture into cloth requires to pass through various stages of preparation, the character of which depends upon the class of fabrics to be produced. Thus, some systems of treatment are better adapted for the preparation of yarn for grey cloths (i.e. of the native colour of cotton), some for mono-coloured, and others for multi-coloured, fabrics. The choice of a system is often arbitrary, and can only be made from a knowledge of local or special requirements.

The operations involved in the preparation of warps for most fabrics are comprised under not less than five chief divisions, namely—

1. Winding yarn from any of its earlier stages on to warpers’ bobbins.

2. Warping.

3. Sizing.

4. Beaming, or winding yarn on to a weaver’s beam.

5. Looming, i.e. either drawing-in or twisting-in.

Each of these operations may be performed by a variety of machines of distinctly different types that have been specially devised to meet specific requirements, and which are, therefore, better adapted than others for their special purpose. Before introducing the reader to the details of the various types of machines in each division, it will be better to briefly enumerate the different systems of preparation usually adopted in the manufacture of the three classes of goods named above.