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English and American tool builders

Chapter 26: Note
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About This Book

A historical survey and collection of biographies that traces the technical and personal development of machine-tool making in England and the United States. It profiles pioneering craftsmen and engineers—Maudslay, Wilkinson, Bramah, Nasmyth, Whitworth, Eli Whitney and American firms such as Colt, Pratt & Whitney, Robbins & Lawrence and Brown & Sharpe—while explaining key inventions (lathe, planer, gearing, interchangeability) and regional centers of manufacture. Chapters combine technical description, industrial context, and firm histories to show how toolmaking practices enabled mass production and shaped later engineering, concluding with appendices and a partial bibliography.

APPENDIX A

Shortly before his death Richard S. Lawrence wrote for his son, Ned Lawrence, an account of his life, which has never been published. It unconsciously reveals his genuine worth, and draws a simple but accurate picture of the life and struggles of an American mechanic seventy years ago. Through the kindness of Mr. Ned Lawrence it is given below. A few portions, only, dealing with family matters of no general interest, are omitted.

Hartford, Conn., Dec. 17th, 1890.

To my son Ned Lawrence.

By your request I will give you from memory in part a history of my life. I was born in Chester, Vermont, November 22d, 1817. When I was two years old my Father moved to Hounsfield, Jefferson County, N. Y., located on a farm half way between Watertown and Blanchard’s Corners. When I was four years old my Father moved to Blanchards Corners and kept a Log Tavern. This was on the road from Watertown to Sackett’s Harbour.... When I was six years old my Father moved on to a farm one-half mile north of Blanchards Corners. At this time my Father had a hard time in clearing up a new farm of 100 acres. In order to make ends meet, Father, when farm work was not driving, carted cannon and grape shot from Sackett’s Harbour to Watertown. This material was sent to the Harbour during the War of 1812, and condemned and sold after the War by the U. S. Government.... This was the time that I first commenced going to school, which did not amount to much. Father died on this farm when I was nine years old, leaving Mother with three children.... Mother moved about this time with her Father to the town of Pamelia. Here they lived about three years, then moved to another small farm in the same town. I spent most of my time helping on these two farms, and breaking steers. Had yokes made for yearlings, had a little sled, and many times in winter drove to Watertown Village to mill with grists. When I was fifteen years old Grandfather and Mother moved to what is now called North Watertown onto a small farm. About this time I began to feel a little uneasy, and wanted to try something else for a living. I went to live with Uncle Judah Lord in Jewellville, North Watertown. Worked for him making Carpenters’ and Joiners’ Tools. My work for the first year was sawing by hand seasoned beach plank into blocks for planes. This was hard work and I wished myself in some better place (many times). There was nothing in the least to give me courage, but after a while I could make tools very well. What little spending money I had was earned by night work, making packing boxes for a paper-mill nearby. Worked half the night for 25¢. Up to this time I never had but one suit of clothes at the same time, and was doing about as much work as those that had much more pay. (I only had my board. My folks furnished my clothes.) Lord’s business was dull, and I went to work for Orange Woods & Co. making window sashes. (Will say here that in the basement of Lord’s Tool Shop was a Custom Gun Shop. I was always anxious to learn what I could of anything in mechanical line, and spent my spare time with a young man employed in this shop, tinkering on guns, and became quite handy with tools, and could do general repairs quite well. This was the fore-runner of my gun work.) Made sash and doors under contract. All work was done by the best machines, and this gave me a good chance to instruct myself on machines. At the end of one year the shop burnt up, and I was left out in the cold. After a while Wood & Co. bought out Judah Lord’s Tool Shop and commenced tool making. They hired me to work on tools. In about six months this shop burnt up and I was left out in the cold again. At this time I was about seventeen years old, was nearly disheartened and thought I must try some new business. Lord had moved to Brownsville and had charge of a Rope Factory and Plaster Mill. He hired me to run the mill 12 hours each day. This was very unpleasant work, terribly dirty. In about one year this mill stopped and I was left in the cold again. Lord moved into a Hotel and hired me to go with him as Bartender, Hostler, etc. When about twenty years old (living with Lord) was drafted out in the service of U. S. to guard the Frontier in the Canada Rebellion of ’37-’38. Served three months, was regularly discharged, paid off, and drew my Bounty land (and sold it). Returned to Brownsville and decided to strike out in something new. Being in my 21st year I thought it time to settle on something in a larger field than found in Brownsville. Thought I would start for Vermont. Went to Utica with a friend in york wagon (no railroad then). This friend was taking two children to their Father who was the Engineer (Mr. Hardy) on the Albany & Schenectady Rail Road, the only road then built that I knew of. This friend was taken sick at Utica and sent me on with the children to Schenectady, which was no small job, as the journey was on the Canal. After seeing the children safe with their Father, I changed my mind and thought I would go west, so boarded a Canal boat and started. On arriving at Utica stept off the Boat and a farmer living ten miles from Utica in the town of Clay, hired me for a month. Worked out my month, and two weeks for another farmer, then I thought it best to visit my friends in Vermont, and took Canal boat for Albany, thence by stage over the Green Mountains to Windsor. I found Windsor Village a dull place. The next morning I started on foot for the west part of the town where my friends all lived. On the road met a man with a team, made enquiry where Mr. Foster Farwell lived, an uncle who married my Father’s sister. He looked at me and said, “Get into my wagon and I will take you back to Windsor and then show you one of the best Aunts you ever had. I know you by your looks—your name is Smith Lawrence.” He had not seen me before since I was two years old. Found my friends all glad to see me. Visited with them for several weeks. While with Doct. Story found he had two Rifles, one made by his Brother, Asa Story, who had a gun shop close by. This he called his Turkey Rifle, the other was an old Pennsylvania Rifle, full stock, barrel 4 feet long, all rusty. The Doctor said it had been one of the best. He had killed many a deer with it. I asked him to let me repair the rifle and put on a peep sight. He had heard of this sight but had never seen one. Was very much interested about the sight but did not dare let me repair the Rifle for fear I would spoil it. After a while he consented to let me make the trial and went over with me to his brother’s shop and obtained his consent to let me use his shop and tools. I went to work, took the gun all apart, leaded out the barrel, forged out the sight, finished it and put it on the gun. His brother watched me all day. He had never seen a peep sight and a mere boy handling tools and forging out work as I did was a little astonishing to him. On the Doctor’s return from his daily trip he made for the shop to see what I had done with his Rifle. He found it in such nice shape that he could not say too much in my praise. He made an appointment for a trial the next day as to the shooting qualities. I had most of the day to give the Rifle a trial and adjust the sights. We went out, he paced off 12 rods from a maple tree which had a ³⁄₄ auger hole in (made for sap spill). He said to fire at that. I found a good rest, lay down on the ground and fired. The Doct. tended target. Could find no ball hole. Said I had missed the tree. I fired again—no ball hole to be found. Doct. came up to me and said I had spoiled his Rifle. Before my repairs he could kill a chicken every time at 12 rods. I said, “Uncle, I am very sorry, but I will make the gun all right before I leave it.” He said he could not consent to my doing anything more to improve the shooting qualities—the sight he liked very much. I said that as the gun was loaded would take one more shot and see if I could not hit the tree. After the third shot I went up to the tree to investigate, and all of the three balls which I had fired were found in the auger hole. The Doct. was astonished—dumbfounded. Said he never heard of such shooting. We spent half of the night talking about guns. He said we must go down to Windsor Prison where N. Kendall & Co. were making guns. They must know about the peep sights. Mine was the first ever seen in that section. We went down to the Prison the next day. The Doct. told them all about the sight and his Rifle. The Company hired me at once for the term of two years at about $100. per year and board. My first work was stocking rifles (short stocks, their rifles were stocked only on the breech). The first day I put on five stocks, all hand work. The next morning Mr. Smith, one of the Company, came along and looked the work over. Said the work was done well but it would never do to rush work as I had, for I would soon gun-stock them out of town—must hold up a little and take it more easy. After a few days I was put on iron work. I made it a point not to let anything be done in the shop that I did not make myself familiar with, and soon found myself capable of doing the best work. The Co. had quite a number of free men to work on various branches of the work, nice parts, engraving, etc. I found that I was equal to any of them except engraving. Could not at the end of six months do as nice engraving as the older hands, but soon after could compete with any of them. At the end of six months from beginning was put in charge of the shop, much to the dislike of the older hands, but I carried the work along without any trouble, to the satisfaction of all. The foreman of each shop by the rules of the prison acted as turnkey, so I had one section of prisoners to lock up. I worked out my two years engagement.... In 1840 I again entered into the employ of N. Kendall & Co., wages $1.08 per day and board.... I continued work at the Prison. This was in 1842. During this year the Co. gave up the gun business. I then engaged with the State as foreman in the carriage department, continued in this position for about one and one-half years, then in company with N. Kendall, hired a shop in Windsor Village on Mill River and started the Custom Gun Works and Jobbing. Carried on the business for about one year, done a fair business. One day in the winter of 1844 Mr. S. E. Robbins came into the shop and spoke of the Government asking for bids for Rifles. We talked the business over and decided to put in a bid for 10,000 U. S. Rifles. Mr. Robbins, with a friend Price, went on to Washington to put in a bid for the Rifles at $10.90 each, appendages extra. This was 10¢ below any other bid. The contract was awarded to Robbins, Kendall & Lawrence. This was in the time of the Mexican War and the Government was very much in want of Rifles. We made the contract to finish the job in three years. Guns were not made at this day very fast. We had nothing to start with—buildings or capital. We had much opposition from all the Government Gun Contractors. They said we could never do the work. We had nerve and pluck and were determined to carry out the contract. The real work fell upon myself, Robbins not being a mechanic and Kendall not exactly calculated for such nice work, made it hard for me. We went to work with a will—bought land, built factories, bought and made machinery with determined will. We started the business in good shape. Soon after finishing the Rifles, Robbins and myself bought out Kendall. Robbins then said to me, “Lawrence, if it were not for you as a mechanic and by your attention to business we could never go along with the heavy outlay (debts) on our hands.” We finished the contract 18 months inside of the time. Made a nice thing out of the job. Went on to Washington. The Ordinance Board (Gen. Talcott) told us that ours was the only Gun Contract ever finished within the contract time. He said, “What do you want now? You have done well and finished.” We said, “We want another contract for Rifles.” He said, “Come with me over to the Secretary of War’s Office” (Sec. Marcy). Gen. Talcott told the Secretary all about our work and wants. The Secretary said they would see about it. On our way back to Gen. Talcott’s office he saw that we were a little disappointed. He said, “Go right home and a contract will be sent to you in a few days.” The contract came for 15,000 Rifles, which placed us above board. In manufacturing Govt. Rifles a loss of about 38% was considered for bad material and workmanship. About this time the California Gold excitement was raging. Guns were in great demand. We sold all of our second quality work and good mixt with it, anything to make up the gun for full Govt. price. This was a great relief every way. Things looked very bright. This was in 1849-50. About this time we contracted with Courtland C. Palmer for the manufacture of 5,000 of the Jennings Rifles, now the Winchester (improved). This required new buildings and machinery. We made the guns. Before this date we were very unfortunately situated about freight, as no Rail Road passed through Windsor. Most of our freight came by team from Boston. About this time the Rail Road was built through Windsor, which put us in the market much to our advantage. The Rail Road contractor, Mr. S. F. Belknap, came to us and wanted to start the car business with us, led us to believe that he could control all the Rail Road car work in that section. We went into the business with him. He put in $20,000 as a silent partner. We went to a large outlay, and about the time we finished the first cars, Belknap had a quarrel with the President of the Road and we could not sell a car when we expected to sell. We sold the cars to the Rutland and Burlington Road, took stock and lost every dollar to the tune of $40,000. Then we sold $14,000 to Boston, Concord & Montreal Road, lost it all; $5,000 to Sullivan Road, $75,000 to Vermont Central. This total loss of $134,000 was a drain on the gun work and cramped us terribly. About this time Belknap died. In settling his estate they brought in a charge of $105,000 against Robbins & Lawrence as money lent. This I knew nothing about. As near as I could learn Belknap & Robbins lost this money in stocks in Boston. We had to pay the charge, which made a total loss up to this time of $239,000, all paid from gun shop business. We gave up the car business after a while. It was a mistake in ever going into this business. While we were finishing the 15,000 Government Rifles and Jennings guns in 1852, we contracted with the Sharps Company for the manufacture of 5,000 Sharpes’ carbines in Windsor, and 15,000 Carbines and Rifles in Hartford. Sharps Co. advanced $40,000 to enable us to build the factories in Hartford. I moved to Hartford in 1853, and after much trouble and many trials started up the works. Want of funds by heavy former losses made it very hard and troublesome work to start the business. After starting the business on the Sharps gun in Hartford, the Minie Rifle contract was taken from Fox Henderson & Co. for 25,000 Minie Rifles. Before this contract was taken we had the assurance from Dr. Black, Fox Henderson & Co.’s Agent, that he had in his pocket contracts for 300,000 more as soon as we finished the 25,000. Fox Henderson & Co. agreed and did advance on the contract $100,000. I did not like to enter into this contract for 25,000 only, as the outlay for the work would cost more than all the profits twice over. I objected to signing the contract without seeing the large contract in Dr. Black’s pocket, and proposed to ask the Doctor to show it. This Mr. Robbins objected to strongly, said it would be an insult to Dr. Black. After a long talk I yielded the point, but told Mr. Robbins that the minute we signed the contract we would be floored. We had better have cut off our right hands. We signed the contract. It proved that Doct. Black had no additional contract. Part of the work was done at Windsor and part in Hartford. For want of funds the whole thing was a total failure. The inspection as far as we went was very severe. With all the gun work on my hands in 1855 and 1856 had a very hard time. The failure of the Robbins & Lawrence Co. at Windsor brought Robbins & Lawrence under. A new Company was formed at Windsor. I stept out and engaged with the Sharps Co. on a salary of $4,000. About this time Robbins & Lawrence’s Agent, Mr. Robbins’ friend, failed. I had a notice of his indebtedness to Robbins & Lawrence of $43,000. I went immediately to Mr. Robbins for an explanation. He said that he put this money into Foster’s hands to fall back on in case he had any trouble. I said, “You left me out in the cold.” Then he said, “You are all right—can demand a large salary any time.” This was the very money that Sharps Co. had advanced to Robbins & Lawrence to aid them in starting the Hartford shops. Robbins done all the financing and I attended to the mechanical work—never could find out much about our books. He kept all mostly on memorandum books as I found at last. This $43,000 made in all as far as I know of $282,000 lost in the business. I had laboured night and day to build up a business and make myself comfortable and well off for old age. All the disappointments were about all that I could stand under, but I said to myself that I started out in life with nothing but good health, and would try once more, and try and keep a part of my earnings. While in the employ of Sharps with my salary, patents and speculations on machinery in war time, I found myself as I thought worth over $100,000. I went to friends for advice what to invest in. All said, “Put your money into real estate. It never will decrease in Hartford.” I took this advice which proved a very disastrous speculation. In 1872, after leaving Sharps & Co. went into the Street Department, thinking myself well off in this world’s goods, but the hard times of 1873 came unexpected, and it took all my salary to furnish my family with a respectable living, and take care of my real estate. It would have been better to let the whole go and pass through bankruptcy as many others did. My pride and the name of my family prevented me from doing this. It was a mistake but cannot now be helped. I have served 18 years as Supt. of Streets in Hartford, 9 years on Water Board, 14 years on Fire Board as Chairman, 4 years on Board of Aldermen, and one year on Council Board, 46 years in all.

Note

When we first commenced the gun business at Windsor we commenced building nice machinery, made many machines for other gun makers. Made at Windsor for the English Government most of their gun machines for the Enfield armory. We ran a regular machine shop also. In Hartford we ran a machine shop and Sharps Co. continued the work. In Hartford made most of the machines used in the factory, and many others for the English and Spanish Governments, and other Gun and Sewing Machine Makers. Started the manufacturing of gun machinery in Hartford which brought Pratt and Whitney into the business. I tried to have Sharps Co. enter into the business more extensively as there were bright prospects in the future, but they could not see it, and declined. Sharps Co. commenced on a capital of $100,000, increased it to $125,000. The stockholders were paid back their full subscription of stock, about $200,000 in dividends. Sharps was paid $1.00 on each gun made; Penfield was paid about $1.25 on each gun or 10 per cent on all sales. The Company could not agree on anything and sold out the whole plant for about $225,000. It will be seen that the stockholders made a good thing out of the enterprise. This was all accomplished by the use and skill of my brain, as I had the full charge and control of the business. If the Company had taken my urgent advice they might today be in the position and place of the Pratt & Whitney Co. One of my misfortunes in business all my life was being engaged with men not mechanics, therefore not being able to comprehend the points coming up every day in business. Sharps Co. had the chance of taking several contracts which I worked up for them where the profits would have been over half a million. They could not see it and declined. When too late they saw their mistake.

Note 2

I introduced the first edging machine ever in use, on the Sharps gun in Windsor. The principle of this machine is now in general use. Also introduced the first machine for pressing on car wheels on a taper without splining or keying. This was done at Windsor. This principle has since been used in all Rail Road shops. Made a great mistake in not securing patents on both of the above.

Note 3

Introduced the principle of lubricating the bullet for breach loading guns which was the salvation of breach loading guns. The guns were of no use before this. This was done in the winter of 1850.[220]

Note 4

Before 1855 all annealing and case hardening was done with Char coal which was very expensive. About this time in Hartford I introduced the plan and furnaces for using hard coal which proved a great success and is now used everywhere for both case hardening and annealing. Many other improvements on gun work and machinery which I have made might be mentioned, but the above is sufficient.