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Handbook of Railroad Construction; For the use of American engineers. / Containing the necessary rules, tables, and formulæ for the location, construction, equipment, and management of railroads, as built in the United States. cover

Handbook of Railroad Construction; For the use of American engineers. / Containing the necessary rules, tables, and formulæ for the location, construction, equipment, and management of railroads, as built in the United States.

Chapter 159: GENERAL CLASSIFICATION.
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About This Book

A practical handbook for American railroad engineers offering rules, tables, and formulas for locating, constructing, equipping, and managing railroads. It proceeds from reconnaissance and surveying through alignment and preliminary contracts to earthwork, rockwork, and detailed bridge construction in wood, iron, and stone; covers masonry, foundations, superstructure, rails, switches, and rolling stock; describes locomotives—their mechanics, boilers, traction, and classification—as well as car design, stations, and operational management including staffing, timetables, costs, and telegraph use. Appendices supply arithmetic, formularies, measures, specifications, and cost comparisons to support practical calculations and estimates.

2823 × 6 = 16938 lbs., or 8 tons.

By table 4, with a wheel five feet in diameter, and a stroke of twenty inches, we have the decimal .2122.

By table 5, the mean cylinder pressure being sixty pounds per inch, and piston twelve inches in diameter, we have as the total pressure

On both pistons, 13,572 lbs.
And finally, 13572 × .2122 = 2,880 lbs.
The requirement being 2,823 lbs.

By table 6, we see that five feet wheels at twenty-five miles per hour, use 33,600 cylinders of steam per hour.

By table 7, the capacity of a cylinder 12 × 20 is 1.31 cubic feet; also 33600 × 1.31 = 44016 cubic feet of steam per hour.

Assuming the mean cylinder pressure at sixty pounds, and the entering pressure at eighty pounds, also the loss in passing from the boiler at twenty pounds, we must generate the steam at one hundred pounds per square inch.

By table 8, we see that when steam is produced under one hundred pounds pressure per inch, each cubic foot of water makes 293 cubic feet of steam; whence

44016
293
= 150,

is the number of cubic feet of water to be evaporated per hour. At sixteen cubic feet of water per hour per square foot of grate, we thus require

15.0
16
or 9.4 feet, nearly;

and by table 9, we find the heating surface necessary to evaporate 150 cubic feet of water per hour, with nine square feet of grate surface, to be 779 square feet; and by the formula, with 9.4 square feet, we have,

S = √9.4 × 150 × 21.2 = 797 square feet,

the fuel being coke; for wood, multiply the grate area (as mentioned before) by 1.4 and the grate area will be 1.4 × 9.4 = 13.16. The tube surface of course remains the same, as, when the necessary amount of heat is developed, the same surface only is enough to apply it to the water.

To obtain 779 square feet of heating surface, we see, by table 10, that it is given by

  100 tubes 17 feet long and inch diameter,
or 100 tubes 16 feet long and 1⅞ inch diameter,
or 100 tubes 15 feet long and 2 inch diameter,
or 100 tubes 14 feet long and 2⅛ inch diameter,
or 100 tubes 12½ feet long and 2⅜ inch diameter,
or 100 tubes 12 feet long and inch diameter,

or by consulting the table, and having given the number and length, the number and diameter, or the length and diameter, we may easily find the third factor of the surface. Thus the length being eleven feet, and diameter two inches, 779 feet is obtained by

779
11 × 3.1416 × 167
= 135 tubes.

To obtain the diameter of barrel to contain 135 two inch tubes, we use the formula

D = √(A/B[n(d+c)2]
.7854
).

We have already found d = 2 inches, n = 135, whence c will be by formula,

c = N
240
= 0.54,

and

d + c = 2.54,

also,

(d + c)2 = 6.45,

and

135 × 6.45 = 871+;

and allowing three fourths of the boiler cross section to be filled with tubes, we have,

4
3
of 871 = 1161;

also,

1161
.7854
= 1478,

the square root of which is 38.5 nearly, to which add 38.5
8
or 4.8 inches, (see page 359), and we have

38.5 + 4.8 = 43.3 inches,

as the inside diameter of boiler, whence the following locomotive to meet the requirement as stated.

Weight upon driving wheels, 16,938 lbs.,
Cylinders, 12 × 12 inches,
Wheels, 5 feet,
Tubes, 135—11 feet × 2 inches,
Grate, 13.16 square feet,
Barrel, (inside diameter,) 43.3 inches,

and under the most favorable circumstances, the chimney may be 40 inches high, 12.7 inches in diameter; the blast orifice 5.8 inches in diameter; and the capacity of smoke box 39½ cubic feet.

363. We may vary the tractive power of an engine by using the steam at a greater or less degree of expansion, but the adhesion remains the same. If an engine was built able to work a road partly level, and partly on steep grades, varying the power simply by varying the expansion, it would be unnecessarily heavy for the easy parts of the road. The expansive principle may be advantageously employed in adjusting the power to the difference of resistance on any one division of a road, and also to the varying load which each day’s traffic will present.

Suppose we would move a load of two hundred tons over the road below; and suppose, also, that we require the cylinder pressures set opposite the several divisions.

10 miles, level, 60 lbs.,
10 miles, 10 feet per mile, 80 lbs.,
10 miles, 20 feet per mile, 100 lbs.,
10 miles, 30 feet per mile, 120 lbs. 

The boiler pressure being 150 lbs., and the pressure at entering the cylinder 145 lbs.,

An admission of 71 per cent. gives a mean pressure of 120 lbs.,
An admission of 55 per cent. gives a mean pressure of 100 lbs.,
An admission of 40 per cent. gives a mean pressure of 80 lbs.,
An admission of 28 per cent. gives a mean pressure of 60 lbs.,
And if the 1st notch of the sector admits, 75 per cent,
And if the 2d notch of the sector admits, 70 per cent,
And if the 3d notch of the sector admits, 65 per cent,
And if the 4th notch of the sector admits, 60 per cent,
And if the 5th notch of the sector admits, 55 per cent,
And if the 6th notch of the sector admits, 50 per cent,
And if the 7th notch of the sector admits, 45 per cent,
And if the 8th notch of the sector admits, 40 per cent,
And if the 9th notch of the sector admits, 35 per cent,
And if the 10th notch of the sector admits, 30 per cent.

We should work the engine as follows:—

From 0 to 10 miles, use the 10th notch,
From 10 to 20 miles, use the 8th notch,
From 20 to 30 miles, use the 5th notch,
From 30 to 40 miles, use the 2d notch,
APPLICATION OF LOCOMOTIVE ENGINES TO RAILROADS.
364. Department 1. Freight.

GENERAL CLASSIFICATION.

Number of division. Maximum grades. Designation of parts. Order 1
50 tons.
Order 2
100 tons.
Order 3
250 tons.
Order 4
500 tons.
Order 5
750 tons.
Order 6
1,000 tons.
1 Level. Grate area.
Tube surface.
Cylinders.
Wheels.
Weight.
           
2 10 feet per mile.            

3 20 feet per mile.            

4 40 feet per mile.            

5 60 feet per mile.            

6 80 feet per mile.            

7 100 feet per mile.            

The speed is assumed from twelve to fifteen miles per hour. The mean cylinder pressure is assumed at sixty lbs. per square inch; the initial pressure at ninety pounds, and the boiler pressure at 120 lbs. per square inch. The grate areas are designed for coke; for wood multiply the same by 1.4.

365. Department 2. Passenger.

Classification. Order 1
50 tons.
Order 2
100 tons.
Order 3
150 tons.
Order 4
200 tons.
Designation of parts.
Division 1 Level. 25 miles per hour.         Grate area.
Tube surface.
Cylinders.
Wheels.
Weight.
Division 2 20′ grades. 25 miles per hour.        

Division 3 40′ grades. 25 miles per hour.        

Division 4 60′ grades. 25 miles per hour.        

Division 5 80′ grades. 25 miles per hour.        

Division 6 100′ grades. 25 miles per hour.        

The engines in the Northern States require more power in winter than in summer.

To the above classification might be added, an engine for “making up trains,” and similar station work; such an engine should be able to start easily the extreme weights of trains, from fifty to one thousand tons, and should be fitted with a power of varying its adhesion.

FORMULA.
W × [V2
171
+ 8] = R.
Example.

The speed being thirty miles per hour, and load 250 tons.

R will be [(30 × 30)
171
+ 8] × 250 = 3315 lbs.

366. Table 1. Showing the required traction on a level for loads from fifty to one thousand tons, and for velocities from ten to one hundred miles per hour.

Velocity. 50 Tons. 75 Tons. 100 Tons. 250 Tons. 500 Tons. 750 Tons. 1000 Tons.
10 429 643 858 2146 4292 6435 8585
12 442 663 884 2210 4421 6630 8842
15 465 698 931 2328 4657 6982 9315
20 517 773 1034 2585 5170 7735  
25 582 874 1165 2912 5825    
30 663 994 1326 3315 6630    
40 868 1302 1736 4340      
50 1131 1696 2262 5655      
60 1452 2180 2905        
100 3324 4986 6648        
FORMULA.
WR
L
.
Example.

The tractive power to overcome the resistance of 750 tons upon a sixty feet grade is

750 × 60
5280
= 19050.

367. Table 2. Showing the tractive power necessary to overcome grades from ten to one hundred feet per mile with loads from one to one thousand tons.

Grade. 1 Ton. 50 Tons. 75 Tons. 100 Tons. 250 Tons. 500 Tons. 750 Tons. 1000 Tons. Grade.
10 4 212 318 424 1061 2121 3181 4240 10
20 8 424 636 848 2122 4242 6362 8480 20
30 13 636 955 1273 3170 6363 9545 12730 30
40 16 848 1272 1696 4244 8484 12724 16960 40
50 20 1060 1590 2120 5305 10605 15905 21200 50
60 26 1272 1910 2546 6340 12726 19050 25460 60
70 30 1500 2240 3000 7500 15000 22400 30000 70
80 33 1697 2545 3393 8489 16969 25459 33950 80
100 40 2120 3180 4240 10610 21210 31810 42400 100
Grade. 1 Ton. 50 Tons. 75 Tons. 100 Tons. 250 Tons. 500 Tons. 750 Tons. 1000 Tons. Grade.
FORMULA.
6T.
Example.

Required traction 5,000 lbs.; upon driving axles the weight is 5000 × 6 = 30,000 lbs.

368. Table 3. Giving the weight which should be placed upon the driving axles to secure any amount of adhesion; the latter being one sixth of the weight.

Required traction. Weight in pounds. Weight in tons.
500 3000 1.34
1000 6000 2.69
2000 12000 5.36
3000 18000 8.04
4000 24000 10.80
5000 30000 13.40
6000 36000 16.07
7000 42000 18.75
8000 48000 21.43
9000 54000 24.11
10000 60000 26.80
12000 72000 32.14
14000 84000 37.50
16000 96000 42.86
18000 108000 48.22
20000 120000 53.60
FORMULA.
2S
c
.
Where S = stroke.
c = circumference of wheel, (both in inches.)
Example.

Let stroke be twenty inches, and diameter of wheel five feet, the ratio will be

40
188.4
= 0.2122.

369. Table of decimals, which, multiplied by the total piston pressures (table 5) will give the traction in pounds, or ratio between double stroke and wheel circumference. Table 4.

Wheel. STROKE IN INCHES. Wheel.
18 20 22 24 26 28 30 32 34 36
2728 3031 3334 3638            
2553 2837 3120 3404 3688          
4 2386 2652 2918 3182 3444 3708         4
2250 2500 2750 3000 3250 3500 3750      
2151 2390 2593 2830 3071 3294 3529 3764    
2012 2235 2459 2682 2905 3129 3352 3575 3800  
5 1910 2122 2334 2546 2766 2979 3192 3405 3617 3830 5
1736 1929 2122 2315 2500 2692 2885 3077 3273 3473
6 1591 1768 1945 2122 2321 2500 2678 2857 3036 3215 6
1468 1632 1796 1958 2131 2295 2459 2623 2790 2951
7 1364 1516 1667 1819 1970 2121 2273 2424 2576 2727 7
1272 1414 1556 1691 1831 1972 2114 2254 2394 2535
8 1194 1326 1417 1592 1688 1818 1948 2078 2208 2337 8
Wheel. 18 20 22 24 26 28 30 32 34 36 Wheel.
STROKE IN INCHES.
FORMULA.
2(d2 .7854 × p) = P.
Where d = diameter.
p = pressure per inch.
Example.

The whole pressure at one hundred pounds per inch on two sixteen inch pistons will be

2[16 × 16 × 0.7854 × 100] = 40212.

370. Table 5. Total pressures upon pistons from ten to twenty-four inches in diameter, and for steam pressures from fifty to one hundred and fifty pounds per square inch.

Diam. of cyl’r. Area of one Piston. WHOLE PISTON PRESSURE ON BOTH PISTONS, AT A PER INCH PRESSURE OF Diam. of cyl’r.
50 60 70 80 90 100 110 120 130 140 150
10 78.5 7950 9420 10990 12560 14130 15700 17270 18840 20410 21980 23550 10
11 95.0 9500 11400 13300 15200 17100 19000 20900 22800 24700 26600 28500 11
12 113.1 11310 13572 15834 18096 20358 22620 24882 27144 29406 31768 33930 12
13 132.7 13270 15924 18564 21232 23906 26540 29194 31848 34502 37156 39810 13
14 153.9 15390 18468 21546 24624 27702 30780 33858 36756 40014 43092 46170 14
15 176.7 17670 21204 24738 28272 31806 35340 38874 42408 55942 49476 53010 15
16 201.1 20110 24132 28154 32176 36198 40220 44242 48264 52062 56308 60330 16
17 227.0 22700 27240 31780 36320 40860 45400 49940 54480 59020 63560 68100 17
18 254.5 25450 30540 35630 40720 45810 50900 55990 61080 66170 71260 76350 18
19 283.5 28350 34020 39690 45360 51030 56700 62370 68040 73710 79380 85050 19
20 314.2 31420 37704 43988 50272 56556 62840 69124 75408 81692 87976 95260 20
21 346.4 34640 41568 48496 55424 62352 69380 76208 83136 90064 96992 103920 21
22 380.1 38010 45612 53214 60816 68418 77020 83622 91224 98826 106428 114030 22
23 415.5 41550 49860 58170 66480 74790 83100 91410 99720 108030 116340 124650 23
24 452.4 45240 54288 63336 72384 81432 90480 99528 108576 117626 126672 135720 24
FORMULA.
N = 5280
c
× 4.
Where N = the number.
c = wheel circumference.
Example.

Speed twenty-five miles per hour, wheels four and a half feet, the number of cylinders per hour is

25 × 5280
4 × 3.1416
× 4 = 37348

371. Table 6. Showing the hourly consumption of steam in terms of the capacity of one cylinder, with wheels from three and a half to eight feet, and speeds from ten to sixty miles per hour.

Wheel. Wheel in inches. Revolutions per mile. NUMBER OF CYLINDERS PER HOUR AT A VELOCITY OF
10 12 15 20 25 30 40 50 60
42 480 19200 23040              
45 449 17960 21552 26940            
4 48 421 16840 20208 25260 33681          
51 397 15880 19056 23820 31760 39700        
54 373 14920 17904 22380 29840 37300        
57 361 14440 17328 21660 28880 36100        
5 60 336     20160 26880 33600        
66 306     18360 24480 30600 36720      
6 72 281       22480 28100 33720 44960    
78 259       20720 25900 31080 41440 51800 62160
7 84 240       19200 24000 28800 38400 48000 57600
7⅛ 90 224         22400 26880 35840 44800 53760
8 96 211         21109 25320 33760 42200 50640