Home Pork Making

FIG. 18. COMBINATION SMOKEHOUSE AND OVEN.

Cloudy and damp days are the best for smoking meat. It seems to receive the smoke more freely in such weather, and there is also less danger of fire. The smoke need not be kept up constantly, unless one is in a hurry to sell the meat. Half a day at a time on several days a week, for two or three weeks, will give the bacon that bright gingerbread color which is generally preferred. It should not be made too dark with smoke. It is a good plan, after the meat is smoked nearly enough, to smoke it occasionally for half a day at a time all through the spring until late in May. It is thought that smoke does good in keeping the Dermestes out of the house. The work of smoking may be finished up in a week, if one prefers, by keeping up the smoke all day and at night until bedtime. Some smoke more, others less, according to fancy as to color. No doubt, the more it is smoked, the better the bacon will keep through the summer. But it need not, and, in fact, should not, be made black with smoke.

It is necessary, before the smoking is quite completed, to remove the meat that is in the center just over the fire to one side, and to put the pieces from the sides in the center. The meat directly over the smoke colors faster than that on the sides, although the house is kept full of smoke constantly. Some farmers do not care to risk the safety of their meat by having an open fire under it, and so set up an old stove, either in the room or on the outside, in which latter case a pipe lets the smoke into the house. A smoldering fire is then kept up with corn cobs or chips. But there is almost as much danger this way as the other. The stovepipe may become so hot as to set fire to the walls of the house where it enters, or a blaze may be carried within if there is too much fire in the stove. There is some risk either way, but with a properly built smokehouse, there is no great danger from the plan described.

THE MEAT IS NOW CURED

and, if these directions have been observed, the farmer has a supply of bacon as good as the world can show. Some may prefer a “shorter cut” from the slaughter pen to the baking pan, and with their pyroligenous acid may scout the old-fashioned smoke as heathenish, and get their bacon ready for eating in two hours after the salt has struck in. But they never can show such bacon by their method as we can by ours. There is but one way to have this first-class bacon and ham, and that way is the one herein portrayed.

TO MAKE A SMOKEHOUSE FIREPROOF

as far as the stove ashes are concerned, is not necessarily an expensive job; all that is required is to lay up a row of brick across one end, also two or three feet back upon each side, connecting the sides with a row across the building, making it at least two feet high. As those who have a smokehouse use it nearly every year, that part can also be made safe from fire by the little arch built at the point shown in the illustration, Fig. 19. The whole is laid up in mortar, and to add strength to the structure an iron rod or bar may be placed across the center of the bin and firmly imbedded in the mortar, two or three rows of brick from the top. Of course, the rear of the arch is also bricked up. In most cases, less than 250 brick will be all that is required.

A simple but satisfactory smokehouse is shown in the illustration, Fig. 20, and can be constructed on the farm at small cost. It is so arranged as to give direct action of smoke upon the meat within, and yet free from the annoyance that comes from entering a smoke-filled room to replenish the fire. The house is square, and of a size dependent upon the material one may have yearly to cure by smoke. For ordinary use, a house ten feet square will be ample. There are an entrance door on one side and a small window near the top that can be opened from the outside to quickly free the inside from the smoke when desired. At the bottom of one side is a small door, from which extends a small track to the center of the room. Upon this slides a square piece of plank, moved by an iron rod with a hook on one end. On the plank is placed an old iron kettle, Fig. 21, with four or five inches of earth in the bottom, and upon this is the fire to be built. The kettle can be slid to the center of the room with an iron rod and can be drawn to the small door at any time to replenish the fire without entering the smoky room or allowing the smoke to come out. The house has an earthen floor and a tight foundation of stone or brick. The walls should be of matched boarding and the roof shingled. The building is made more attractive in appearance if the latter is made slightly “dishing.”

A fairly good substitute for a smokehouse, where it is desired to improvise something for temporary use in smoking hams or other meat, may be found in a large cask or barrel, arranged as shown in the engraving, Fig. 22. To make this effective, a small pit should be dug, and a flat stone or a brick placed across it, upon which the edge of the cask will rest. Half of the pit is beneath the barrel and half of it outside. The head and bottom may be removed, or a hole can be cut in the bottom a little larger than the portion of the pit beneath the cask. The head or cover is removed, while the hams are hung upon cross sticks. These rest upon two cross bars, made to pass through holes bored in the sides of the cask, near the top. The head is then laid upon the cask and covered with sacks to confine the smoke. Some coals are put into the pit outside of the cask, and the fire is fed with damp corn cobs, hardwood chips, or fine brush. The pit is covered with a flat stone, by which the fire may be regulated, and it is removed when necessary to add more fuel.

For those who have only the hams and other meats from one or two hogs to smoke, a practicable smokehouse, like that shown in Fig. 23, will serve the purpose fairly well. A large barrel or good-sized cask should be used, with both heads removed. A hole about a foot deep is dug to receive it, and then a trench of about the same depth and six or eight feet long, leading to the fireplace. In this trench can be laid old stovepipe and the ground filled in around it. The meat to be smoked is suspended in the barrel and the lid put on, but putting pieces under it, so there will be enough draft to draw the smoke through. By having the fire some distance from the meat, one gets the desired amount of smoke and avoids having the meat overheated.

CHAPTER XII.

to admit of a platform on one or both sides, upon which to pack the pork when salted. There should be a salt barrel, a large wooden tray made of plank, in which to salt the meat, and a short, handy ladder for reaching the upper tier of joists. A large basket for holding chips, a tub for water when smoking meat, a large chopping block and a meat axe, for the convenience of the cook, are necessary articles for the meat house. Nothing else should be allowed to cumber the room to afford a harbor for rats or to present additional material for a blaze, in case a spark from the fire should snap out to a distance. The house should be kept neatly swept, and rats should not be allowed to make burrows under anything in the room. The floor of the meat house should always be of some hard material like cement or brick, or else clay pummeled very hard, so that there would be no hiding place for the pupae of the Dermestes (parent of the “skipper”).

The skipper undergoes one or two moltings while in the meat, and at last drops from the bacon to the floor, where, if the earth is loose, it burrows into the ground and, remaining all winter, comes out a perfect beetle in spring. A hard, impervious floor will prevent it from doing this, and compel it to seek a nesting place elsewhere. The reason why country bacon is sometimes so badly infested with the skipper is that the house and floor afford or become an excellent incubator, as it were, for the Dermestes, and the bacon bugs become so numerous that all the meat gets infested with them. In case the floor of the smokehouse is soft and yielding, it becomes necessary each winter, before the meat is packed to salt, to remove about two inches of the soil and put in fresh earth or clay in its place. Thus, many of the insects would be carried out, where they would be destroyed. The walls and roof of the room on the interior should also be swept annually to dislodge any pupae that might be hibernating in the cracks and crevices. With these precautions, there should not be many of the pests left within the building, though it is a hard matter when a house once gets badly infested to dislodge them entirely. There are so many hiding places about a plain shingle roof that it is next to impossible not to have some of these insects permanently lodged in the meat house. But with a good, hard floor, frequent sweeping and the use of plenty of black pepper on the meat, the number of the Dermestes should be reduced to the minimum.

BACON KEEPS NOWHERE SO WELL

as in the house where it is smoked, and if the bugs do not get too numerous it is decidedly better to allow it to remain hanging there. Bacon needs air and a cool, dry, dark room for keeping well in summer. The least degree of dampness is detrimental, causing the bacon to mold. It has been noticed, however, that moldy bacon is seldom infested with the skipper. Hence some people, to keep away the skippers, hang their bacon in a cellar where there is dampness, preferring to have it moldy rather than “skippery.” Some housekeepers preserve hams in close boxes or barrels, in a cool, dark room, and succeed well. Others pack in shelled oats or bran, or wrap in old newspapers and lay away on shelves or in boxes. Inclosing in cloth sacks and painting the cloth is also practiced. All these plans are more or less successful, but oblige the housekeeper to be constantly on the watch to prevent mice and ants from getting to the bacon. But if anyone should prefer

TO EXCLUDE THE BUGS ENTIRELY

from his meat the following contrivance is offered as a cheap and entirely satisfactory arrangement: After the meat is thoroughly smoked, hang all of it close together, or at least all the hams, in the center of the house, and inclose it on all sides with a light frame over which is stretched thin cotton cloth, taking care that there shall be no openings in the cloth or frame through which the bugs might crawl. There let it hang all summer. This contrivance will prevent the bug from getting at the meat to deposit its eggs, and the thin, open fabric of the cloth will at the same time admit plenty of air. The bottom or one side of the frame should be fixed upon hinges, for convenience in getting at the bacon as wanted. As the bacon bug comes out in March, or April farther south, in February it is necessary to get the meat smoked and inclosed under the canvas before the bug leaves its winter quarters. Hams may be thus kept in perfect condition as long as may be desirable, and will remain sweet and nice many months.

BOX FOR STORING BACON.

If the smokehouse is very dark and close, so that the flies or bugs will not be tempted to or can get in, all that is necessary is to have the meat hung on the pegs; but, if not, even when the meat is bagged, there is still some risk of worms. To provide a box that will be bugproof, ratproof, and at the same time cool, as seen in the illustration, Fig. 24, make a frame one inch thick and two or three inches wide, with a close plank bottom; cover the whole box with wire cloth, such, as is used for screens. Let the wire cloth be on the outside, so that the meat will not touch it. The top may be of plank and fit perfectly tight, so that no insect can creep under. Of course, the box may be of any size desired. It will be well to have the strips nailed quite closely together, say, about one and a half inches apart. When the meat is put in, lay sticks between, so that the pieces will not touch. If the box is made carefully, it is bugproof and ratproof, affording ventilation at the same time, and so preventing molding. Meat should be kept in a dry and cool place.

CHAPTER XIII.

Compared with the enormous numbers fattened and marketed on the hoof, a very small proportion of the hogs turned off the farms each year are sold dressed. Yet with many farmers, particularly those who have only a small number to dispose of, it is always a question as to which is the better way to sell hogs, dressed or alive. No individual experience can be taken as a criterion, yet here is a record of what one Michigan farmer did in the way of experiment. He had two lots of hogs to sell. One litter of seven weighed a total of 1605 lbs. alive, and dressed 1,335 lbs., which was three pounds over a one-sixth shrinkage; one litter of five weighed 1540 lbs. and dressed 1320 lbs., losing exactly one-seventh, they being very fat. The sow weighed 517 lbs. and dressed 425, dressing away about 18 lbs. to the 100 lbs. He was offered $3.80 per 100 lbs. live weight, for all the hogs, and $3 for the sow. He finally sold the seven hogs, dressed, at $5 per 100 lbs., the second lot of five at $4.75, and the sow at $4.25. He decided that by dressing the hogs before selling, he gained about $12.50, aside from lard and trimmings. The experience here noted would not necessarily hold good anywhere and any time. Methods employed in packing hogs have been brought down to such a fine point, however, with practically every portion utilized, that unless a farmer has a well-defined idea where he can advantageously sell his dressed pork, it would not pay, as a general thing, to butcher any considerable number of hogs, with a view of thus disposing of them.

AN EASILY FILLED PIG TROUGH.

To get swill into a pig trough is no easy matter if the hogs cannot be kept out until it is filled. The arrangement shown in Fig. 25 will be found of much value and a great convenience. Before pouring in the swill, the front end of the pen, in the form of a swinging door suspended from the top, is placed in the position shown at b. The trough is filled and the door allowed to assume the position shown at a.

A convenient trap for holding a hog while a ring is placed in its nose consists of a trunk or a box without ends, 6 feet long, 30 inches high and 18 inches wide, inside measure. This trunk has a strong frame at one end, to which the boards are nailed. The upper and lower slats are double, and between them a strong lever has free play. To accommodate large or small pigs, two pins are set in the lower slat, against which the lever can bear. The pins do not go through the lever. This trunk is placed in the door of the pen, and two men are required to hold it and ring the hogs. When a hog enters and tries to go through, one man shoves the lever up, catching him just back of the head, and holds him there. The second man then rings him, and he is freed. Fig. 26 exhibits the construction of the trap, in the use of which one can hold the largest hog with ease.

EXTREMES IN MARKET PRICE OF PORK AND LARD.

The highest price of mess pork at Chicago during the last forty years, according to the Daily Trade Bulletin, was $44 per bbl. in 1864, and the lowest price $5.50 per bbl., paid in 1896. The highest price of lard was naturally also in war times, 30c per lb. in 1865; the lowest price a shade more than 3c, in 1896.

NET TO GROSS.

Good to prime hogs, when cut up into pork, hams, shoulders and lard, will dress out 73 to 75 per cent, according to the testimony of the large packing concerns. That is, for every 100 lbs. live weight, it is fair to estimate 73 to 75 lbs. of product of the classes named. If cut into ribs instead of pork, prime hogs would net 70 to 72 per cent, while those which are not prime run as low as 65 per cent. For comparative purposes, it may be well to note here that good farm-fed cattle will dress 54 to 56 per cent of their live weight in beef, the remainder being hide, fat, offal, etc., and sheep will dress 48 to 54 per cent, 50 per cent being a fair average.

RELATIVE WEIGHTS OF PORTIONS OF CARCASS.

To determine the relation of the different parts of the hog as usually cut, to the whole dressed weight, the Alabama experiment station reports the following results. The test was made with a number of light hogs having an average dressed weight of 137 lbs. The average weight of head was 12.2 lbs.; backbone, 6.8 lbs.; the two hams, 25.4 lbs.; the two shoulders, 33.1 lbs.; leaf lard, 8.3 lbs.; ribs, 5.5 lbs.; the two “middling” sides, 35 lbs.; tender loin, 1.1 lbs.; feet, 3.6 lbs.

GATES FOR HANDLING HOGS.

The device shown in the accompanying illustrations for handling hogs when they are to be rung or for other purposes, is very useful on the ordinary farm. Fig. 27 represents a chute and gate which will shut behind and before the hog and hold him in position. There is just room enough for him to stick his nose out, and while in this position rings can be inserted. The sides of the chute must be much closer together than shown in the engraving, so that the hog cannot turn about. In fact, the width should be just sufficient to allow the hog to pass through. Fig. 28 represents the side view of another gate and pen, so arranged that the door can be opened and shut without getting into the pen.

CHAPTER XIV.

While considering primarily the proper curing of pork for use on the farm and for home manufacture by farmers, it will not be out of the way to become acquainted with some of the leading cuts of meat as made by the big pork packers at Chicago and elsewhere. In the speculative markets, a large business is done in “mess pork,” “short ribs” and lard. These are known as the speculative commodities in pork product. The prices established, controlled largely by the amount offered and the character of the demand, regulate to a considerable extent the market for other cuts of pork, such as long clear middles, hams and shoulders. Our illustrations of some of the leading cuts of meats, furnished us through the courtesy of Hately Bros., prominent pork packers in Chicago, together with accompanying descriptions, give a very good idea of the shape pork product takes as handled in the big markets of the world.

This standard cut, Fig. 29, is made from heavy fat hogs. The hog is first split down the back, the backbone being left on one side. Ham and shoulders taken off, the sides are then cut in uniform strips of four or five pieces. Equal portions of both sides are then packed in barrels, 200 lbs. net, the pieces numbering not more than sixteen nor less than nine. Barrels to be filled with a pickle made with 40 lbs. of salt to each barrel.

SHORT RIBS.

These are made from the sides, with the ham and shoulder taken off and backbone removed; haunchbone and breastbone sawed or cut down smooth and level with the face of the side. The pieces (Fig. 30) are made to average 32 lbs. and over.

SHOULDERS.

Regular shoulders (Fig. 31), or commonly called dry salted shoulders, are cut off the sides between first and second ribs, so as not to expose forearm joint. Shank cut off at knee joint. Neck bone taken out and neck trimmed smooth. Shoulders butted off square at top. Made to average 12 to 14, 14 to 16, and 16 to 18 lbs. On the wholesale markets can usually be bought at about the price per pound of live hogs.

HAMS.

American cut hams are cut short inside the haunchbone, are well rounded at butt and all fat trimmed off the face of the hams to make as lean as possible. See Fig. 32. Cut off above the hock joint. Hams are made to average 10 to 12, 12 to 14, 14 to 16, 16 to 18, and 18 to 20 lbs.

PICNIC HAMS.

This is a contradictory term, for the picnic ham is in truth a shoulder. Picnic hams (Fig. 33) are made from shoulders cut off sides between second and third ribs. Shank bone cut off one inch above knee joint, and neck bone taken out. Butt taken off through the middle of the blade and nicely rounded to imitate a ham. Made to average 5 to 6, 6 to 8, 8 to 10, and 10 to 14 lbs.

WILTSHIRE CUT BACON.

This cut (Fig. 34) is from hogs weighing about 150 lbs. Formerly the hair was removed by singeing, but this method is not so much employed now. The Wiltshire bacon is consumed almost entirely in London, Bristol and the south of England generally.

The following is the rule in force at Chicago for the manufacture of standard prime steam lard: Standard prime steam lard shall be solely the product of the trimmings and other fat parts of hogs, rendered in tanks by the direct application of steam and without subsequent change in grain or character by the use of agitators or other machinery, except as such change may unavoidably come from transportation. It must have proper color, flavor and soundness for keeping, and no material which has been salted must be included. The name and location of the renderer and the grade of the lard shall be plainly branded on each package at the time of packing.

NEUTRAL LARD.

This is made at the big packing houses from pure leaf lard, which after being thoroughly chilled is rendered in open tanks at a temperature of about 120 degrees. The portion rendered at this temperature is run into packages and allowed to cool before closing tightly.

Lard stearine is made from the fat of hogs which is rendered and then pressed and the oil extracted. The oil is used for lubricating purposes, and the stearine by lard refiners in order to harden the lard, especially in warm weather.

CHAPTER XV.

is derived chiefly from the United States, which enjoys an enormous trade with foreign consuming countries, notably England and continental Europe. Irish bacon is received with much favor in the English markets, while Wiltshire and other parts of England also furnish large quantities, specially cured, which are great favorites among consumers. Some idea of the magnitude of the foreign trade of the United States, so far as hog product is concerned, may be formed by a glance at the official figures showing our exports in a single year. During the twelve months ended June 30, 1899, the United States exported 563,000,000 lbs. bacon, 226,000,000 lbs. ham, 137,000,000 lbs. pickled pork and 711,000,000 lbs. lard, a total of 1,637 million pounds pork product. On the supposition that live hogs dress out, roughly speaking, 70 per cent product, this suggests the enormous quantity of 2,340 million pounds of live hogs taken for the foreign trade in one year. Estimating the average weight at 240 lbs., this means nearly 10,000,000 hogs sent to American slaughterhouses in the course of one year to supply our foreign trade with pork product. The United Kingdom is by far our best customer, although we export liberal quantities to Belgium, Holland, Germany, France, Canada, Brazil, Central America and the West Indies. Total value of our 1899 exports of pork product was $116,000,000.

FIG. 34. WILTSHIRE CUT BACON.

The enormous business of the big packing houses, located chiefly in the west, with a few in the east, can scarcely be comprehended in its extent. Chicago continues to hold the prestige of the largest packing center in the world, but other western cities are crowding it. In 1891 Chicago received 8,600,000 hogs, the largest on record, most of which were packed in that city, and the product shipped all over the world. In recent years the Chicago receipts have averaged smaller, but the proportion going to the packing concerns remains about the same. It is estimated that the hogs received at that city in 1898 had a value of $84,000,000.

CO-OPERATIVE CURING HOUSES IN DENMARK.

About half the pork exported to England from Denmark is cured by the co-operative curing houses, established first in 1888 and since that date greatly increased in number. Enormous quantities of cheap Black Sea barley have been brought into Denmark the last few years, used principally for fodder. The principal advantage of the co-operative system, doing away with the middleman, applies to these establishments. Farmers who raise hogs in a given district of say ten to twenty miles’ circumference, unite and furnish the money necessary for the construction and operation of the co-operative curing establishment. The farmers bind themselves to deliver all hogs that they raise to the curing house, and severe fines are collected when animals are sold elsewhere. At every curing house there is a shop for the sale of sausage, fat, etc., these as a rule paying well and forming an important part of the profits in this co-operation.

HOG PRICES AT CHICAGO, PER 100 POUNDS.

TOTAL PACKING AND MARKETING OF HOGS.
[Year Ended March 1—Cincinnati Price Current.]

RECEIPTS OF HOGS AT LEADING POINTS BY YEARS.
[Stated in thousands—From American Agriculturist Year Book for 1898.]

[1] For year ended March 31.

CRATE FOR MOVING SWINE OR OTHER ANIMALS.

It is often desirable to move a small animal from one building to another, or from one pasture enclosure to another. The illustration, Fig. 35, shows a crate on wheels, with handles permitting it to be used as a wheelbarrow. Into this the pig can be driven, the door closed and the crate wheeled away. It will also be found a very useful contrivance in bringing in calves that have been dropped by their dams in the pasture.