Fig. 109. Elevation of Bosch Oscillating Magneto for Slow Speed Engines. High Tension Type.
On cam shaft (c) two cams are mounted side by side. One of these cams (a) is to be used for starting the motor, or for the retarded spark position, while the second (b) is to be used for operation, or for the full advance position. These cams are mounted on a sleeve, which may be moved longitudinally on the shaft, so that the trip lever may be operated by cam (a) or cam (b) as desired. The sleeve is caused to rotate with the shaft by a key. Between the cam (b) and a fixed collar (f) a spiral spring is arranged, which tends to maintain the sleeves in the position when the cam (b) is in operation. A stop collar is also provided to limit the movement of the sleeve beyond this full advance position. Over this collar is fitted a hand wheel, which, in the position illustrated in the diagram, acts together with the collar as a stop. Around the collar is a circular key-way, and a brass bolt is located in the hand wheel to lock into this key-way when the hand wheel is pushed into the position indicated by the dotted lines. This movement of the wheel forces the cam sleeve forward, and brings the retarded cam (a) into the operating position to permit the engine to be started.
(102) The Mea High Tension Magneto.
Fig. 110. Diagram of Oscillating Magneto, Showing Cam and Trigger Arrangement.
The low tension winding of the ordinary type of magneto is short-circuited by a breaker which opens at certain points of each revolution with the result that a high voltage is generated across the high tension winding at the moment of the break, and a spark produced across the spark gap in the cylinder to which it is connected. The quality of this spark, or in other words the heat value, depends among other factors upon the particular position of the armature in relation to the magnetic field at the moment the spark is produced. As the armature in this type of magneto is in a favorable position for obtaining a spark twice every revolution, two sparks can be obtained per revolution. The timing of the spark is accomplished by opening the breaker earlier or later, by shifting the breaker housing naturally with the unavoidable result that if the position of the magnetic field remains stationary, the relative position between armature and field at the moment of the break must vary. Since, however, as explained above, the quality of the spark depends upon this relative position, it is apparent that a good spark, can, with a stationary magnetic field, be produced only at one particular timing.
Fig. 111. Side Elevation of “Mea” Magneto, Showing the Magnets, and Cradle in Which the Magneto Swings When Advanced and Retarded.
Fig. 112. Longitudinal Section of “Mea” High Tension Magneto.
The result of these conditions are known to everybody familiar with automobiles. They are the difficulty of cranking a motor on one of the average high tension magnetos, if the spark is fully retarded, and of operating the motor on the magneto at very low speed, particularly when it is overloaded, as for example, in hill climbing. Attempts have therefore been made to obtain the spark, independent of the timing, always at the same favorable position of the armature.
The distinct innovation and improvement incorporated in the Mea magneto consists in bell shaped magnets (Fig. 111) placed horizontally and in the same axis with the armature, instead of the customary horse-shoe magnets placed at right angle to the armature.
This at once makes possible and practicable the simultaneous advance and retard of magnets and breaker instead of the advance and retard of the breaker alone as the magnets may be moved to and fro with the breaker housing. It will be seen that as a result of this new departure the relative position of armature and field at the moment of sparking is absolutely maintained, and the same quality of spark is therefore produced, no matter what the timing may be. Furthermore, the range of timing, which with the horse-shoe type of magneto is limited to 10° or 15° at low speeds (i. e. at speeds at which a retarded spark is of value) becomes limited only by the necessity of supplying a suitable support for the magnets. With the standard types of Mea magnetos described in the following, this range varies from about 45° to 70°, but if necessary this range can be increased to any amount desired.
The bell-shaped magnets are fixed to the casing which is mounted on a base supplied with the magneto. The timing is altered by turning the casing and magnets together on the base.
Fig. 112 shows a longitudinal section of a four cylinder Mea magneto. The armature F with the ball bearings 17–18 rotates in the bell-shaped magnets 100, the poles of the magnets being on a horizontal line opposite the armature 1. The armature is of the ordinary H type iron core wound with a double winding of heavy primary and fine secondary wire. On the armature are mounted the condenser 12, the high tension collector ring 4, and the low tension circuit breaker 26–39.
The circuit breaker consists of a disc 27 on which are mounted the short platinum 33, the other contact point 34 is movable and is supported by a spring 30 which is fastened to the insulated plate 28 mounted on disc 27. Fiber roller 31 in connection with cam disc 40 which is provided with two cams is located inside the breaker. Revolving with the armature the roller presses against the spring supported part of the breaker whenever it rolls over the two cams which of course is twice per revolution.
Magneto of Roberts Motor in Advanced Position.
112-a. Advance and Retard Mechanism Used in the Roberts Motors. The Magneto is Driven by a Helical Gear from the Small Pinion. By Shifting the Gear Back and Forth on the Pinion, the Armature of the Magneto is Advanced or Retarded in Regard to the Piston Position. The Reason for this Change Will be Seen from the Cuts by Noting the Position of the Lower Helix.
Inspection of the breaker points is made easy by an opening in the side of the breaker box. The box is closed by a cover 74 supporting at its centre the carbon holder 47 by means of which the carbon 46 is pressed against screw 24. This latter screw connects with one end of the low tension winding while the other end is connected to the core of the armature. It will, therefore, be seen that the breaker ordinarily short-circuits the low tension winding and that this short-circuit is broken only when the breaker opens; it will also be apparent that when the screw 24 is grounded through terminal 50 and the low-tension switch to which it is connected, the low-tension winding remains permanently short-circuited, so that the magneto will not spark. The entire breaker can be removed by loosening screw 24.
The high tension current is collected from collector ring 4 by means of brush 77 and brush holder 76, which are supported by a removable cover 91 which also supports the low tension grounding brush 78 provided to relieve the ball bearings of all current which might be injurious. Cover 91 also carries the safety gap 89 which protects the armature from excessive voltages in case the magneto becomes disconnected from the spark plugs.
The distributor consists of the stationary part 70 and the rotating part 60 which is driven from the armature shaft through steel and bronze gears 7 and 72. The current reaches this distributor from carbon 77 through bridge 84 and carbon 69. It is conducted to brushes 68 placed at right angles to each other and making contact alternately with four contact plates embedded in part 70. These plates are connected to contact holes in the top of the distributor, into which the terminals of cables leading to the different cylinders are placed.
In the front plate of the magneto is provided a small window, behind which appear numbers engraved on the distributor gear which correspond to the number of the cylinder the magneto is firing. This indicator is of great value as it allows a setting or resetting after taking out, without the necessity of opening up the magneto to find out where the distributor makes contact.
The magneto proper is mounted in the base 53 which is bolted to the motor frame and the arrangement is such that the magneto can be removed from its base by removing the top parts 60a and 60b of the two bearings. The variation in timing is affected by turning the magneto proper in the stationary base which is accomplished by the spark lever connections attached to one of the side lugs 88. The spark is advanced by turning the magneto opposite to rotation and is retarded by turning it with rotation. One cylinder magnetos are similar to the four cylinder except that the distributor and gears are omitted.
(103) The Wico High Tension Igniter.
The Wico igniter produces a spark similar to that of the conventional high tension magneto except that the heat of the spark is independent of the engine speed. In other respects it is very different from the types described in the preceding pages for its motion is reciprocating instead of being rotary, and because all of the wire is stationary, the only movement being that of the iron core that passes through the center of the fields. The fact that the spark is of the same intensity at all speeds makes this device particularly desirable in starting the engine at which time the mixture is always of the poorest quality.
Fig. 113. Wico Igniter. High Tension Reciprocating Type.
It is very simple, and is without condensers, contact points or primary windings, and has no parts that require adjustment.
The current is generated by the reciprocating movement of two soft iron armatures shown as a bar across the bottom of the two coils, which move alternately into and out of contact with the ends of the soft iron cores. The movement of these armatures in the upward direction is produced by the motion of the engine and the speed of this movement is, of course, proportional to the speed of the engine. The downward movement, which produces the spark, is caused by the action of a spring, is much more rapid than the upward movement and entirely independent of the speed of the engine.
The magnets are made of tungsten steel, shown as two bars across the top of the coils, hardened and magnetized and are fastened by machine screws to the cast iron pole pieces, which serve to carry the magnetic lines of force from the poles of the magnets to the soft iron cores. The cores, which fit into slots milled in the pole pieces, are laminated or built up of thin sheets of soft iron, each sheet being a continuous piece, the full length of the core. Each core, extends from just below the top armature, down through the pole piece, and coil to just above the bottom armature.
Each armature consists of a number of laminations or sheets of soft iron mounted on a spool shaped bushing, which, in turn, is loosely fitted onto the squared end of the armature bar. The armature bar is supported with a sliding fit in a box shaped guide which is fastened in the case.
On the outer ends of the armature bar are spiral springs held in place by cup shaped washers and retaining pins, the combination making a self-locking fastening similar to the familiar valve spring fastening used almost universally on gas engines. These springs bear against the armatures and tend to force them against the shoulders of the armature bar.
The coils each have a simple high tension winding of many turns, thoroughly insulated and protected against mechanical injury. They are connected together in series by means of a metal strip, thus making one continuous winding. In the single cylinder igniter, one end of the winding is grounded to the case of the igniter, while the other end is connected to the heavily insulated lead wire. This lead wire passes out through a stuffing box, packed with wicking and thoroughly water tight, direct to the spark plug in the cylinder.
In the two cylinder machine no ground connection is used, but both ends of the winding are connected to lead wires passing out of the case to the spark plugs.
The action of the igniter is as follows:—As the driving bar, through its connection with the engine, is moved downward to its limit of travel, carrying the latch with it, the shoulder on the side of the latch snaps under the head of the latch block. As the motion reverses the latch carries the latch block and armature bar upward. The lower armature, being in contact with the stationary cores, cannot rise with the armature bar, but the lower armature spring is compressed between its retaining washer and the armature, while the bar rises and carries with it the upper armature, which bears against the upper shoulders on the bar.
As the driving bar continues its upward motion the upper end of the latch meets the lower end of the timing wedge and, as the wedge is held stationary by the timing quadrant, a further movement of the latch causes it to be pushed aside until the shoulder on the latch clears the latch block and releases it.
As the lower armature spring is at this time exerting a pressure between the armature bar and cores through the medium of the lower armature, the instant the latch block is released, the armature bar is quickly pulled downward, carrying the upper armature with it. Just before the motion of the upper armature is stopped by its coming in contact with the cores, the lower shoulders on the armature bar come in contact with the lower armature, and, as the bar has acquired considerable velocity, its momentum carries the lower armature away from the cores against the pressure of the upper armature spring, which thus acts as a buffer to gradually stop the movement of the armature bar. The armature bar finally settles in a central position.
The timing of the spark is accomplished by releasing the armature bar earlier or later in the stroke. This is done by shifting the position of the eccentric timing quadrant, which in turn varies the position of the wedge so that the latch strikes it earlier or later in the stroke. The timing quadrant is furnished with several notches into one of which the top of the wedge rests, thus holding the quadrant in the desired position.
The motion should preferably be taken from an eccentric on the cam shaft of a single cylinder four cycle engine, or the crank shaft of a single cylinder two cycle or a two cylinder four cycle engine. On a two cylinder four cycle engine, it is sometimes more convenient to drive the igniter from the cam shaft, using a two throw cam to produce the required number of sparks. In this case the shape of the cam should be such as to duplicate the motion of the eccentric. That is, it should start the driving bar slowly from its lower position, move it most rapidly at mid stroke and bring it to rest gradually at the upper end of the stroke, exactly as is done by the eccentric motion.
When an eccentric is already on the engine the motion may be taken from it to an igniter with a driving bar through a properly proportioned lever that will give the required length of stroke. Where a plunger pump is used on the engine the motion can usually be taken from the pump rod. Where an eccentric has to be provided especially for the igniter, the driving bar is generally used with its roller running on the eccentric.
(104) Starting On Magneto Spark.
A four-cylinder engine in good condition will come to rest with the pistons approximately midway on the stroke and balanced between the compression of the compressing cylinder and of the power cylinder. When the cylinders of such an engine are charged with a proper mixture, the engine will start by the ignition of the mixture contained in the compressing cylinder, for the pressure produced by the ignited gas will be sufficient to rotate the crankshaft.
Fig. 114. Bosch Dual System.
It is essential, for the ignition system to be so arranged that a spark can be produced at any point in the piston travel, and in this the Bosch dual, duplex and two independent systems are successful.
The Bosch dual system, Fig. 114, is part of the equipment of many of the cars and engines marketed, and is composed of two separate and distinct ignition systems, one supplying ignition by direct high-tension magneto, and the other by a battery and high-tension coil. These two systems consist in reality of but two main parts; the dual magneto, incorporating a separate battery timer, and the single unit dual coil with its battery. The sparking current from either battery or magneto is brought to the magneto distributor, so that the only parts used in common are the distributor and the spark plugs; the common use of the latter for both magneto and battery systems is cause for the popularity of the dual system for motors having provision for only one set of plugs.
In both the magneto and the battery sides the spark is produced on the breaking of the circuit, and the coil is so arranged that by pressing a button when the switch is in the battery position, an intense vibrator spark is produced in the cylinder during that period when the circuit breaker is open, which will be the case during the first three-fourths of the power stroke. The current is transmitted to the distributor and passes through the spark plug of the cylinder that is on the power stroke.
Fig. 115. Bosch Duplex Breaker.
Should the engine come to a stop in such a position that the battery timer is closed, it will not be possible to produce a vibrator spark by the pressing of the button, but the releasing of the button will produce a single contact spark that will ignite the mixture and thus start the engine.
Thus if the engine should stop in some odd position, and the spark is produced when the piston is slightly before top center, for instance, there will be a slight reverse impulse which will bring another cylinder on the power stroke and into the ignition circuit. The engine will thereupon take up its cycle in the proper direction.
In the Bosch duplex system the coil is in series with the magneto armature, but the spark is produced under the same condition, that is, on the breaking of the circuit. In consequence the Bosch duplex system will permit the production of a spark during the first three-quarters of the power stroke by the pressing of the push button set on the switch plate.
The Herz High Tension Magneto in Which the Magnets are Built up of Thin Steel Plates Without Pole Pieces (Four Cylinder Type).
The Bosch two independent system is composed of a separate Bosch battery system and a separate Bosch magneto. Although the operation of the coil is somewhat similar to that of the dual system, the nature of the battery system is such as to require arrangements for two separate sets of spark plugs. The coil is not unlike that supplied with the dual system in that by pressing a button located on the switch plate a series of intense sparks may be produced in the cylinder at all advantageous points of the power stroke.