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Printing and bookbinding for schools

Chapter 22: II. CASE BINDING.
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About This Book

A practical manual for teaching printing and bookbinding in schools that combines pedagogical rationale with step-by-step shop procedures. It introduces printing as a constructive manual art, then describes tools and composition methods, type setting, rules of composition, proof marks, imposition and layout strategies (including work-and-turn and folio/quarto handling), presswork, cleaning and distribution, plate and woodcut use, and finishing and trimming considerations. Guidance on selecting, arranging, and costing equipment is included, alongside suggestions for project selection and classroom organization to permit safe, real-world production by students.

BOOKBINDING
and
A Course of Instruction for Each Grade of the Elementary School

By
S. J. VAUGHN
Head Department of Manual Arts, State Normal School, DeKalb, Illinois.
1914
Public School Publishing Co.,
Bloomington, Ill.
Copyright 1912
by the Public School Publishing Co.

Table of Contents:

PAGE
Introduction 106
Classes of Bindings 109
Case Binding 111
Library Binding 122
Extra Binding 131
Rebinding 140
Equipment 145
Suggestive Course 147
First Grade 151
Second Grade 152
Third Grade 153
Fourth Grade 155
Fifth Grade 157
Sixth Grade 160
Seventh Grade 164
Eighth Grade 166

INTRODUCTION

There are a number of well defined reasons why bookbinding may justly claim recognition as an educational factor in our schools.

In the first place, the permanent and vital character of the book in one form or another has given it a place of respect in all civilizations. The book is the final form of all enduring literature and indeed of all enduring thought. It is the epitome of the printer’s, the engraver’s, the illustrator’s, the designer’s, and the binder’s art, and is the meeting point of all the crafts.

So the book idea appeals very strongly to people both in and out of school. Bookbinding is perhaps the most logical and consistent of all the crafts, in its development from the simple to the more complex forms. In this easy gradation, is repeated the history of the book itself and of its development.

From this point of view, books fall into four rather distinct classes.

1. The simplest idea of binding is the holding together in some manner, a number of single leaves. So the attention is directed simply to methods of fastening together leaves of related matter for convenience in handling.

2. After this simple convenience has been met, the matter of protecting the leaves forces itself upon us, and the attention is turned almost wholly to devising ways of making durable and beautiful covers. The various forms of separate covers are made to accomplish these ends.

3. Later, the attention turns back to the book proper and the different methods of putting together a number of sections which become necessary in larger books made of folded printed sheets. The emphasis now naturally falls upon this new feature of fastening sections together, and so, various methods of sewing are developed.

4. In the fourth division, the emphasis goes upon the covers and the decoration. Here come in the tooling, lettering, inlaying and such processes as are usually included in the term finishing.

APPLY TO CHILDREN’S WORK.

Not only is the book idea enduring and vital, and its development logical and consistent, but the book work may be intimately related to the other activities of the school, the pupil bringing about with his own effort the satisfaction of his own distinct needs.

In making books for spelling, reading, language, nature study, art, etc., these needs and relations are evident.

These books with their stories, their covers, and their end papers, offer abundant material for illustration, design, lettering, etc., in the art work.

Again, the bookbinding work in its elementary aspects of construction is peculiarly adapted to children. This is evidenced by the fact, easily demonstrated, that children do as well in their particular grades of work as matured but inexperienced people can do in the same grades of work.

Aside from the logical development and the genuineness of the problems presented and their intimate relations to the other work, perhaps the strongest argument in favor of bookbinding in the schools, is the fact of its adaptability to the conditions of the ordinary school room, with but little equipment and hence but little expense.

The work may be carried on in the primary and intermediate grades with as small, but practically the same equipment, as is necessary for such activities as “cardboard construction” and kindred work.

It will be seen by reference to page 45 how inexpensive even a good equipment for upper grade and high school work is.

CLASSES OF BINDINGS.

Forwarding—Finishing.

In advanced bookbinding, there are the two general divisions of work:—Forwarding, which includes in new books, sewing, backing, putting on boards, and covering; and finishing, which has to do with the lettering, tooling, inlaying, and general decorative treatment.

The elementary and high school treatment of the subject of bookbinding, such a treatment as is undertaken in the present volume, is almost wholly concerned with the various processes included in the term Forwarding, which in rebinding includes a number of other steps not mentioned above.

Case Binding; Library Binding; Extra Binding.

Based upon their methods of sewing, backing, covering, finishing, etc., there may be said to be three general classes of bindings:—Case Binding, Library Binding, and Extra Binding. These are arbitrary terms applied to methods of binding which have been fully established and recognized.

In the modern commercial binderies, all kinds of modifications, combinations and imitations are made, so that it is often difficult to tell by external appearances of bindings to what types they belong.

It is a common thing to see a case binding in full leather.

The proper way to have a book bound or rebound is to have written specifications which indicate details of methods, materials, etc.

The following are typical specifications for Case Binding:—

1. Plates guarded.

2. Sewed all along with five punctures and kettlestitches.

3. Full or half buckram.

4. Glued and backed.

5. Attached back.

6. Commercial silk headband.

7. First and last leaves used as pastedowns.

8. Edges uncut.

II.
CASE BINDING.

Case Bindings or casings (for the craft binder refuses to call them bindings) are those covers which are made separately from the books and laid on. These covers have the characteristics enumerated in the specifications and are the unsubstantial covers usually found on modern cheap, temporary books.

If the book is to be bound from original sheets, each sheet is folded into a section. Such a section is called a signature. The number of leaves in a folded sheet or section gives the name to the book. A sheet folded once, making two leaves, is a folio; twice, making four leaves, a quarto or 4to; three times, making eight leaves, an octavo or 8vo; four times, making sixteen leaves, a 16mo; etc. It is seen by this that owing to the varying sizes of paper, any form of book may vary greatly in size. However, the following may be taken as a general standard of sizes:—

16mo 5×7 inches.
Octavo (8vo) 6×9 inches.
Quarto (4to) 10×12½ inches.

End Paper

If there have not been left an abundance of blank leaves at the first and last of the book, at least four folios are cut—two for each end—and these become the first and last sections of the book.

The sections are now assembled in proper order, a tin is placed between sections at several places in the book and all are put under heavy pressure. This is usually done at the last of a recitation, and the book left in press over night, so that the sections may be perfectly flat.

Mark Up—Puncture.

After the book is carefully evened up by knocking the back and head against the table, it is marked up; that is, a mark is put on each outside endpaper near the head, so that the head of the book may be recognized without opening; and then places are marked for five punctures along the back. The top puncture may be put about three-fourths of an inch or an inch from the head, and the bottom one about one and one-fourth or one and one-half inches from the foot. It is considered that the head should be somewhat stronger, since it must bear the strain of pulling the book from the shelf.

Then with a small saw or a sharp-edged file, punctures are made across the back at the marks. These should be just deep enough to reach through the inside folio of each section.

Sewing First Two Sections.

Now the book is ready to sew. It is placed on the table to the left of the workman with the back toward him and the head to the left. With a linen thread and a long, slim needle ready, the workman takes up the section of endpapers lying on top and turns it entirely over, laying it exactly in front of him with the head to his right. Fig. 14. With his right hand he inserts the needle into the head puncture, while with his left hand in the middle of the section between the leaves, he draws the needle through to the inside and runs it out at the foot puncture. “In at the head puncture and out at the foot.” The second section is turned over upon the first, and the needle run in at the foot puncture and out at the second puncture from the foot. Then it is inserted at the second puncture from the foot of the first section and immediately run out at the same puncture but on the opposite side of the thread which runs along inside the first section. Then apply this unfailing rule when in doubt as to what puncture to go into:—“Put the needle into a puncture so located that it will not undo work already done, and that the thread will not be left exposed on the outside of the book.”

Applying this rule, it is seen that the needle must be put into the second puncture of the second section. This operation is repeated at each puncture until the head is reached. When the needle has been drawn from the head puncture of the second section, the threads coming out of the two head punctures are pulled up tight and are tied into a double knot. a Fig. 14. Care must be used in pulling the thread so as not to tear the paper.

Kettlestitch;—Sewing All along.

The third section is now laid on and the needle run in at the head puncture and out at the second puncture from the head. Now comes the elusive “kettlestitch.” The needle is run under the second section at the right of the second puncture and out at the left of the same puncture, as at b Fig. 14. The thread is drawn loosely so as to leave a small loop through which the needle is passed. It is now drawn taut and the needle run back into the second puncture of the third section. This stitch is made every time the needle comes out of a puncture until the sewing is finished. When the last puncture is reached, a double kettlestitch is made and the thread cut a half inch from the knot. This is what is meant by “sewing all along.” If the original thread should not be long enough or should break, a new thread is tied on with a weaver’s knot, Fig. 15, always inside the book and as closely as possible to the puncture to avoid pulling the knot through the next puncture.

Fig. 14. Sewing all along.
a. first two sections tied.
b. Kettlestitch.