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Soap-Making Manual / A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant. cover

Soap-Making Manual / A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.

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About This Book

A practical handbook explains the raw materials of soapmaking—fats, oils, alkalis, rosin and auxiliaries—and their preparation and treatment. It describes plant construction, equipment, and principal manufacturing methods, providing classified formulas and procedures for laundry, toilet, transparent, shaving, liquid, textile and medicinal soaps. The work details glycerine-recovery processes and fatty-acid distillation alongside sampling and analytical methods for oils, soaps and glycerine to control quality. Illustrations, tables and guidance on bleaching, rancidity prevention, hydrogenation and simple tests are included to help operators and small plants perform manufacture and routine analysis.

FOOTNOTES:

[22] Approved by the Supervisory Committee on Standard Methods of Analysis of the American Chemical Society.

[23] Live steam must not be turned into tank cars or coils before samples are drawn, since there is no certain way of telling when coils are free from leaks.

[24] If there is water present under the solid material this must be noted and estimated separately.

[25] Boiling point of water at reduced pressures.

Pressure Mm. Hg.Boiling Point to 1° C.Boiling Point +15° C.Boiling Point +20° C.
10052° C.67° C.72° C.
90506570
80476267
70456065
60425762
50385358
40344954

[26] Results comparable to those of the Standard Method may be obtained on most fats and oils by drying 5-g. portions of the sample, prepared and weighed as above, to constant weight in a well-constructed and well-ventilated air oven held uniformly at a temperature of 105° to 110° C. The thermometer bulb should be close to the sample. The definition of constant weight is the same as for the Standard Method.

[27] The following method is suggested by the Committee for routine control work: Weigh out 5- to 25-g. portions of prepared sample into a glass or aluminum (Caution: Aluminum soap may be formed) beaker or casserole and heat on a heavy asbestos board over burner or hot plate, taking care that the temperature of the sample does not go above 130° C. at any time. During the heating rotate the vessel gently on the board by hand to avoid sputtering or too rapid evolution of moisture. The proper length of time of heating is judged by absence of rising bubbles of steam, by the absence of foam or by other signs known to the operator. Avoid overheating of sample as indicated by smoking or darkening. Cool in desiccator and weigh.

By co-operative work in several laboratories, the Committee has demonstrated that this method can be used and satisfactory results obtained on coconut oil even when a considerable percentage of free fatty acids is present, and the method is recommended for this purpose. Unfortunately on account of the very great personal factor involved, the Committee cannot establish this method as a preferred method. Nevertheless, after an operator has learned the technique of the method, it gives perfectly satisfactory results for ordinary oils and fats, butter, oleomargarine and coconut oil, and deserves more recognition than it has heretofore received.

[28] For routine control work, filter paper is sometimes more convenient than the prepared Gooch crucible, but must be very carefully washed, especially around the rim, to remove the last traces of fat.

[29] For routine work, an ash may be run on the original fat, and the soluble mineral matter obtained by deducting the ash on the insoluble impurities from this. In this case the Gooch crucible should be prepared with an ignited asbestos mat so that the impurities may be ashed directly after being weighed. In all cases ignition should be to constant weight so as to insure complete decomposition of carbonates.

[30] See note on Soluble Mineral Matter following these methods. When the ash contains phosphates the factor 10 cannot be applied, but the bases consisting of calcium oxide, etc., must be determined, and the factor 10 applied to them.

[31] For routine work methyl or denatured ethyl alcohol of approximately 95 per cent strength may be used. With these reagents the end-point is not sharp.

[32] P. C. McIlhiney, J. Am. Chem. Soc., 29 (1917), 1222, gives the following details for the preparation of the iodine monochloride solution:

The preparation of the iodine monochloride solution presents no great difficulty, but it must be done with care and accuracy in order to obtain satisfactory results. There must be in the solution no sensible excess either of iodine or more particularly of chlorine, over that required to form the monochloride. This condition is most satisfactorily attained by dissolving in the whole of the acetic acid to be used the requisite quantity of iodine, using a gentle heat to assist the solution, if it is found necessary, setting aside a small portion of this solution, while pure and dry chlorine is passed into the remainder until the halogen content of the whole solution is doubled. Ordinarily it will be found that by passing the chlorine into the main part of the solution until the characteristic color of free iodine has just been discharged there will be a slight excess of chlorine which is corrected by the addition of the requisite amount of the unchlorinated portion until all free chlorine has been destroyed. A slight excess of iodine does little or no harm, but excess of chlorine must be avoided.

[33] The melting point of oils may be determined in general according to the above procedure, taking into consideration the lower temperature required.


PLANT AND MACHINERY

Illustrations of machinery and layouts of the plant of a modern soap-making establishment.






















Appendix

Tables marked * are taken from the German Year Book for Soap Industry.

(U. S. BUREAU OF STANDARDS)

THE METRIC SYSTEM.

The fundamental unit of the metric system is the meter (the unit of length). From this the units of mass (gram) and capacity (liter) are derived. All other units are the decimal sub-divisions or multiples of these. These three units are simply related, so that for all practical purposes the volume of one kilogram of water (one liter) is equal to one cubic decimeter.

Prefixes. Meaning. Units.
Milli- = one thousandth 1-1000 .001 Meter for length.
Centi-= one hundredth 1-100 .01
Deci- = one tenth 1-10 .1
Unit= one 1. Gram for mass.
Deka- = ten 10-1 10.
Hecto- = one hundred 100-1 100. Liter for capacity.
Kilo-= one thousand 1000-1 1000.

The metric terms are formed by combining the words "Meter," "Gram" and "Liter" with the six numerical prefixes.

Length

10 milli-meters mm=1 centi-meterc m
10 centi-meters=1 deci-meterd m
10 deci-meters=1 meter (about 40 inches)m
10 meters=1 deka-meterd k m
10 deka-meters=1 hecto-meterh m
10 hecto-meters=1 kilo-meter (about 5/8 mile)k m

Mass.

10 milli-grams. m g=1 centi-gramc g
10 centi-grams=1 deci-gramd g
10 deci-grams=1 gram (about 15 grains)g
10 grams=1 deka-gramd k g
10 Deka-grams=1 hecto-gramh g
10 hecto-grams=1 kilo-gram (about 2 pounds)k g

Capacity.

10 milli-liters. m l=1 centi-literc l
10 centi-liters=1 deci-literd l
10 deci-liters=1 liter (about 1 quart)l
10 liters=1 deka-literd k l
10 deka-liters=1 hecto-liter (about a barrel)h l
10 hecto-liters=1 kilo-literk l

The square and cubic units are the squares and cubes of the linear units.

The ordinary unit of land area is the Hectare (about 2-1/2 acres).

U.S. BUREAU OF STANDARDS TABLE OF METRIC EQUIVALENTS

Meter = 39.37 inches.

Legal Equivalent Adopted by Act of Congress July 28, 1866.

Length.

Centimeter= 0.3937 inch
Meter= 3.28 feet
Meter= 1.094 yards
Kilometer= 0.621 statute mile
Kilometer= 0.5396 nautical mile
Inch= 2.540 centimeters
Foot= 0.305 meter
Yard= 0.914 meter
Statute mile= 1.61 kilometers
Nautical mile= 1.853 kilometers

Area.

Sq. centimeter= 0.155 sq. inch
Sq. meter= 10.76 sq. feet
Sq. meter= 1.196 sq. yards
Hectare= 2.47 acres
Sq. kilometer= 0.386 sq. mile
Sq. inch= 6.45 sq. centimeters
Sq. foot= 0.0929 sq. meter
Sq. yard= 0.836 sq. meter
Acre= 0.405 hectare
Sq. mile= 2.59 sq. kilometers

Weight.

Gram= 15.43 grains
Gram= 0.772 U. S. apoth. scruple
Gram= 0.2572 U. S. apoth. dram
Gram= 0.0353 avoir. ounce
Gram= 0.03215 troy ounce
Kilogram= 2.205 avoir. pounds
Kilogram= 2.679 troy pounds
Metric ton= 0.984 gross or long ton
Metric ton= 1.102 short or net tons
Grain= 0.064 gram
U. S. apoth. scruple= 1.296 grams
U. S. apoth. dram= 3.89 grams
Avoir. ounce= 28.35 grams
Troy ounce= 31.10 grams
Avoir. pound= 0.4536 kilogram
Troy pound= 0.373 kilogram
Gross or long ton= 1.016 metric tons
Short or net ton= 0.907 metric ton

Volume.

Cu. centimeter= 0.0610 cu. inch
Cu. meter= 35.3 cu. feet
Cu. meter= 1.308 cu. yards
Cu. inch= 16.39 cu. centimeters
Cu. foot= 0.283 cu. meter
Cu. yard= 0.765 cu. meter

Capacity.

Millimeter= 0.0338 U. S. liq. ounce
Millimeter= 0.2705 U. S. apoth. dram
Liter= 1.057 U. S. liq. quarts
Liter= 0.2642 U. S. liq. gallon
Liter= 0.908 U. S. dry quart
Dekaliter= 1.135 U. S. pecks
Hectoliter= 2.838 U. S. bushels
U. S. liq. ounce= 29.57 millimeters
U. S. apoth. dram= 3.70 millimeters
U. S. liq. quarts= 0.946 liter
U. S. dry quarts= 1.101 liters
U. S. liq. gallon= 3.785 liters
U. S. peck= 0.881 dekaliter
U. S. bushel= 0.3524 hectoliter

AVOIRDUPOIS WEIGHT.

1 pound=16 ounces= 256drams
  1 ounce= 16"

TROY (APOTHECARIES') WEIGHT (U. S.)

1 pound=12 ounces= 96 drams= 288 scruples= 5,760 grains
  1 ounce= 8 drams= 24 scruples= 480 grains
   1 dram= 3 scruples= 60 grains
    1 scruple= 20 grains

WINE (APOTHECARIES) LIQUID MEASURE (U. S.)

1 gallon= 8 pints= 128 fl. ozs.= 1,024 fl. drams= 61,440 minims
 1 pint= 16 fl. ozs.= 128 fl. drams= 7,689 minims
  1 fl. oz.= 8 fl. drams= 480 minims
   1 fl. dram= 60 minims

To find diameter of a circle multiply circumference by .31831.

To find circumference of a circle, multiply diameter by 3.1416.

To find area of a circle, multiply square of diameter by .7854.

To find surface of a ball, multiply square of diameter by 3.1416.

To find side of an equal square, multiply diameter by .8862.

To find cubic inches in a ball, multiply cube of diameter by .5236.

Doubling the diameter of a pipe, increases its capacity four times.

One cubic foot of anthracite coal weighs about 53 lbs.

One cubic foot of bituminous coal weighs from 47 to 50 pounds.

A gallon of water (U. S. standard) weighs 8-1/3 pounds and contains 231 cubic inches.

A cubic foot of water contains 7-1/2 gallons, 1728 cubic inches and weighs 62-1/2 pounds.

To find the number of pounds of water a cylindrical tank contains, square the diameter, multiply by .785 and then by the height in feet. This gives the number of cubic feet which multiplied by 62-1/2 gives the capacity in pounds of water. Divide by 7-1/2 and this gives the capacity in gallons.

A horse-power is equivalent to raising 33,000 pounds 1 foot per minute, or 550 pounds 1 foot per second.

The friction of water in pipes is as the square of velocity. The capacity of pipes is as the square of their diameters; thus, doubling the diameter of a pipe increases its capacity four times.

To find the diameter of a pump cylinder to move a given quantity of water per minute (100 feet of piston being the standard of speed), divide the number of gallons by 4, then extract the square root, and the product will be the diameter in inches of the pump cylinder.

To find the horse-power necessary to elevate water to a given height, multiply the weight of the water elevated per minute in pounds by the height in feet, and divide the product by 33,000 (an allowance should be added for water friction, and a further allowance for loss in steam cylinder, say from 20 to 30 per cent).

To compute the capacity of pumping engines, multiply the area of water piston, in inches, by the distance it travels, in inches, in a given time. Deduct 3 per cent for slip and rod displacement. The product divided by 231 gives the number of gallons in time named.

To find the velocity in feet per minute necessary to discharge a given volume of water in a given time, multiply the number of cubic feet of water by 144 and divide the product by the area of the pipe in inches.

To find the area of a required pipe, the volume and velocity of water being given, multiply the number of cubic feet of water by 144 and divide the product by the velocity in feet per minute. The area being found, the diameter can be learned by using any table giving the "area of circles" and finding the nearest area, opposite to which will be found the diameter to correspond.

Physical and Chemical Constants of Fixed Oils and Fats.

(From Lewkowitsch and other authorities.)

Specific gravity at 15°C.Specific gravity at 100°C. Melting-point. C. Solidifying-point. C.
Linseed oil 0.931-0.938 0.880 -16° to -26° -16°
Hemp-seed oil 0.925-0.931 -27°
Walnut oil 0.925-0.926 0.871 -27°
Poppy-seed oil 0.924-0.927 0.873 -18°
Sunflower oil 0.924-0.926 0.919 -17°
Fir-seed oil 0.925-0.928 -27° to -30°
Maize oil 0.921-0.926 -10° to -15°
Cotton-seed oil 0.922-0.930 0.867 12°
Sesame oil 0.923-0.924 0.871 -5°
Rape-seed oil 0.914-0.917 0.863 -2° to -10°
Black mustard oil 0.916-0.920 -17.5°
Croton oil 0.942-0.955 -16°
Castor oil 0.960-0.966 0.910 -12° to -18°
Apricot-kernel oil 0.915-0.919 -14°
Almond oil 0.915-0.920 -10° to -20°
Peanut (arachis) oil 0.916-0.920 0.867 -3° to -7°
Olive oil 0.914-0.917 0.862
Menhaden oil 0.927-0.933 -4°
Cod-liver oil 0.922-0.927 0.874 0° to -10°
Seal oil 0.924-0.929 0.873
Whale oil 0.920-0.930 0.872 -2°
Dolphin oil 0.917-0.918 5° to -3°
Porpoise oil 0.926 0.871 -16°
Neat's-foot oil 0.914-0.916 0.861 0° to 1.5°
Cotton-seed stearine 0.919-0.923 0.867 40° 31° to 32.5°
Palm oil 0.921-0.925 0.856 27° to 42°
Cacao butter 0.950-0.952 0.858 30° to 33° 25° to 26°
Cocoa-nut oil 0.925-0.926 0.873 20° to 26° 16° to 20°
Myrtle wax 0.995 0.875 40° to 44° 39° to 43°
Japan wax 0.970-0.980 0.875 51° to 54.5° 46°
Lard 0.931-0.938 0.861 41° to 46° 29°
Bone fat 0.914-0.916 21° to 22° 15° to 17°
Tallow 0.943-0.952 0.860 42° to 46° 35° to 37°
Butter fat 0.927-0.936 0.866 29.5° to 33° 19° to 20°
Oleomargarine 0.924-0.930 0.859
Sperm oil 0.875-0.884 0.833 -25°
Bottle-nose oil 0.879-0.880 0.827
Carnauba wax 0.990-0.999 0.842 84° to 85° 80° to 81°
Wool-fat 0.973 0.901 39° to 42° 30° to 30.2°
Beeswax 0.958-0.969 0.822 62° to 64° 60.5° to 62°
Spermaceti 0.960 0.812 43.5° to 49° 43.4° to 44.2°
Chinese wax 0.970 0.810 80.5° to 81° 80.5° to 81°
Tung (Chinese wood oil) 0.936-0.942 below -17°
Soya-bean oil 0.924-0.927 8° to 15°

Physical and Chemical Constants of Fixed Oils and Fats.

(From Lewkowitsch and other Authorities.)

Saponification value. Maumené test. Iodine value. Hehner value. Reichert value.
Linseed oil 190-195 104°-111° 175-190
Hemp-seed oil 190-193 95°-96° 148
Walnut oil 195 96°-101° 144-147
Poppy-seed oil 195 86°-88° 134-141 95.38
Sunflower oil 193-194 72°-75° 120-129 95
Fir-seed oil 191.3 98°-99° 118.9-120
Maize oil 188-193 56°-60.5° 117-125 89-95.72.5
Cotton-seed oil 191-195 68°-77° 104-110 96-17
Sesame oil 189-193 64°-68° 105-109 95.80.35
Rape-seed oil 170-178 51°-60° 95-105 95
Black mustard oil 174-174.6 43°-44° 96-110 95.05
Croton oil 210.3-215 101.7-104 8913.5
Castor oil 178-186 46°-47° 83.4-85.91.4
Apricot-kernel oil 192.2-193.1 42.5°-46° 100-107
Almond oil 190.5-195.4 51°-54° 93-97 96.2
Peanut (arachis) oil 190-197 45°-49° 85-98 95.86
Olive oil 191-196 41.5°-45.5° 80.6-84.5 95.430.3
Menhaden oil 189.3-192 123°-128° 140-1701.2
Cod-liver oil 182-187 102°-103° 154-180 95.3
Seal oil 190-196 92° 127-140 94.20.22
Whale-oil 188-193 91°-92° 110-136 93.52.04
Dolphin {Body oil 197.3 99.5 93.075.6
  oil {Jaw oil 200 32.8 66.2865.92
Porpoise {Body oil 216-218.8 50° 119.423.45
  oil {Jaw oil 253.7 49.6 68.4165.8
Neat's-foot oil 194.3 47°-48.5° 69.3-70.4
Cotton-seed stearine. 194.6-195.1 48° 88.7-92.8 96.3
Palm oil 196.3-202 53-57 95.60.5
Cacao butter 192.2-193.5 32-41 94.591.6
Cocoa-nut oil 250-253 8.5-9.3 88.63.7
Myrtle wax 205.7-211.7 2.9
Japan wax 220-222.4 4.2-8.5 90.6
Lard 195.3-196.6 27°-32° 57-70 96
Bone fat 190.9 46.3-49.6
Tallow 195-198 36-47 95.60.25
Butter fat 221.5-227 26-35 87.528.78
Oleomargarine 194-203.7 55.3-60 95-96 2.6
Sperm oil 132.5-147 47°-51° 841.3
Bottle-nose oil 126-134 41°-47° 77.4-821.4
Carnauba wax 80-84 13.5
Wool-fat 98.2-102.4 25-28
Beeswax 91-96 8.3-11
Spermaceti 128
Chinese wax 63
Tung (Chinese wood oil) 193 150-165
Soya-bean oil 190.6-192.9 59°-61° 121.3-124 95.5

*Temperature Correction Table for Hehner's Concentrated Bichromate Solution for Glycerine Analysis

A Temperaturef Corrected Volume 1 c.c. Logarithm
11° C 0.9980 ccm 99913
12° " 0.9985 " 99935
13° " 0.9990 " 99956
14° " 0.9995 " 99978
15° " 1.0000 " 00000
16° " 1.0005 " 00022
17° " 1.0010 " 00043
18° " 1.0015 " 00065
19° " 1.0020 " 00087
20° " 1.0025 " 00108
21° " 1.0030 " 00130
22° " 1.0035 " 00152
23° " 1.0040 " 00173

*Table of Important Fatty Acids