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The Manufacture of Chocolate and other Cacao Preparations

Chapter 60: C. Illustrations.
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About This Book

An authoritative technical handbook surveys the cacao tree, its fruit and commercial bean varieties, tracing cultivation, harvest, fermentation and postharvest handling. It analyzes the beans' chemical composition and shell constituents, explaining how moisture, fat, pigment, theobromine and other components affect processing and product quality. Detailed, step-by-step treatment of industrial manufacture covers storage, cleaning, roasting, hulling, mixing, refining, conching and the production of cocoa mass, butter, powders, soluble preparations and chocolate confections, illustrated with machinery descriptions and practical procedures. The book also treats analytical methods, legal and economic considerations, trade statistics and quality control, offering tables, plates and appendices for manufacturers, engineers and food analysts.

C. Illustrations.

Page
Fig. 1. Branch of cacao tree with blossom and leaves 2
Fig. 2. Fruit and single seeds in long and cross section 3
Fig. 3. Cross section of the cacao shell (enlarged) 14
Fig. 4. Cross section of edge of seed leaf (enlarged) 15
Fig. 5. Graph showing consumption of raw cacao 40/41
Fig. 6. Graph per head of population in Germany 42
Fig. 7. Grains and starch in cacao bean (section of ariba, enlarged 750 times) 70
Fig. 8. Plan of cacao shell (enlarged) 80
Fig. 9. Spongy paranchyma (enlarged) 80
Fig. 10. Dry cells or skereides (enlarged) 80
Fig. 11. Silver membrane with Mitscherlich particles (enlarged) 81
Fig. 12. Preliminary cleansing machine (J. M. Lehmann) 90
Fig. 13. Preliminary cleansing machine (J. M. Lehmann) 91
Fig. 13a. Brushing machine for cacao beans (Bauermeister) 92
Fig. 14. Cylindrical roasting machine (Lehmann) 93
Fig. 14. and b. Same in section 94/95
Fig. 15. a and b. Spherical safety roasters (Bauermeister) 96/97
Fig. 16. Roaster with gas heating (Lehmann) 98
Fig. 17. Cooling carriage with exhauster (Lehmann) 99
Fig. 18. Crusher and cleanser (Lehmann) 101
Fig. 19. Dust cleanser (Lehmann) 103
Fig. 20. Electro-magnetic selecting machine (Lehmann) 104
Fig. 21. Seed picking machine (Lehmann) 105
Fig. 22. Seed picking (sectional drawing) 106
Fig. 23. Simple cacao mill (Lehmann) 110
Fig. 24a. Triple cacao mill (Lehmann) 111
Fig. 24b. Triple cacao mill (Bauermeister) 112
Fig. 24c. Triple cacao mill (Franke) 113
Fig. 25. Fourfold cacao mill (Lehmann) 115
Fig. 26. Cacao mill and roller apparatus combined (Bauermeister) 116
Fig. 27. Warming through (Lehmann) 117
Fig. 28. Preliminary mixing machine (Lehmann) 118
Fig. 29. First melangeur (Hermann) 119
Fig. 30. Design of modern melangeur (Franke) 121
Fig. 31. Modern melangeur with outlet at side (Lehmann) 122
Fig. 32. Larger melangeur with cover and outlet (Lehmann) 124
Fig. 33a. Design of first roller machine, front elevation (Savy) 125
Fig 33b.   do.  Plan 125
Fig. 34. Later machine (Savy) 126
Fig. 35. Modern six roller machine by Lehmann 127
Fig. 36. Nine roller apparatus (Bauermeister) 128
Fig. 37. Same in design 129
Fig. 38. Three roller machine with cast iron rollers (Lehmann) 130
Fig. 39. 2 three roller machines, attached to a “Battery” 130
Fig. 40. Three roller machine with cast iron rollers (Franke) 131
Fig. 41. and b. Four and five roller machines with cast iron rollers (Lehmann) 132/3
Fig. 41c. Five roller machine with cast iron rollers (Bauermeister) 134
Fig. 42. Three roller machine with electric motor (Lehmann) 135
Fig. 43. Front elevation of triturating machine (Conche) by Franke 138
Fig. 43a. Conche (Lehmann) 139
Fig. 44. Conche room (Lehmann) 140
Fig. 45. Warming closet with steam heating (Lehmann) 142
Fig. 46. Small melangeur with one runner (Lehmann) 143
Fig. 47. Do. modern construction (Lehmann) 144
Fig. 48. Modern tempering machine (Lehmann) 145
Fig. 49. Design of air exhausting machine (Lehmann) 147
Fig. 50. Air exhausting machine (Lehmann) 147
Fig. 51. and b. Chocolate dividing machines (Lehmann and Bauermeister) 148/9
Fig. 52. Moulding and layering machine (Lehmann) 150
Fig. 53. Reiche’s mould cleansing and polishing machine 155
Fig. 54. Design of shaking table 156
Fig. 55.   do,  (Lehmann) 157
Fig. 56.   do,  (Lehmann) 157
Fig. 57.   do,  modern construction (Lehmann) 158
Fig. 57a.   do,  Front elevation 159
Fig. 58, 58 a. and b. Shaking table batteries (Lehmann) 160/1
Fig. 59. a. and b. Cooling plant (Wegelin & Hübner) 1655/6
Fig. 60.   do,  perspective 167
Fig. 61. Modern air cooling apparatus (Escher, Wyss & Co.) 169
Fig. 62. Cooling plant of Cole’s Arctic Patent Dry Cold Air Machine 170
Fig. 63. a. and b. Cooling chambers by Lehmann 173/4
Fig. 63c. Automatic moulding and cooling plant by Lehmann 175
Fig. 64/65. Pastille machines (Reiche) 177
Fig. 66a-i. Moulds to these machines 178
Fig. 67. Pastille machines for thin chocolate material (Reiche) 179
Fig. 68. Pastille and praliné metal hurdle (Reiche) 180
Fig. 69. Mould metal Durabula Reiche 181
Fig. 70. Fondant machine (Lehmann) 183
Fig. 71.   do,  modern construction (Lehmann) 184
Fig. 72. Fondant casting machine (Lehmann) 185
Fig. 73. Fondant powdering off machine, for hurdles (Lehmann) 186
Fig. 74.   do,  non-stop (Lehmann) 187
Fig. 75. Coating machine (Lehmann) 188
Fig. 76. Stirring apparatus for coating material (Lehmann) 188
Fig. 77/78. Coating or dipping machines (Reiche) 189
Fig. 79/80. Grating to these 190/1
Fig. 81. Modern dipping machine constructed by Lehmann 193
Fig. 82. Cacao press, 400 atmospheres (Lehmann) 201
Fig. 83a. Cacao butter filter, design (Hänig & Co.) 202
Fig. 84. Cacao press on larger scale (Lehmann) 205
Fig. 84a. Pump for cacao press (Lehmann) 206
Fig. 84b. Cacao cake crusher (Seek) 207
Fig. 85a.   do,  (Bauermeister) 208
Fig. 85b.   do,  (Lehmann) 209
Fig. 86. Pulveriser (Lehmann) 210
Fig. 87. Pulverising and sifting machine (Lehmann) 211
Fig. 88. Centrifugal sifting machine, modern construction (Lehmann) 213
Fig. 89. Automatic pulverising plant (Lehmann) 215
Fig. 90a. Mixing machine (Lehmann) 217
Fig. 90b. Universal kneading and mixing machine (Werner & Pfleiderer) 218
Fig. 91a. Vacuum kneader, closed (Werner & Pfleiderer) 219
Fig. 91b. Vacuum kneader, open and upturned (Werner & Pfleiderer) 221
Fig. 92. Filling and packing machine 229
Fig. 93.   do,  “Triumph” (Fritz Kilian) 229
Fig. 94. Edge-runner mill 231
Fig. 95. Drum sifting machine (Lehmann) 232
Fig. 96. Combined sugar-grinding and sifting apparatus (Lehmann) 233
Fig. 97. Spice and stamping apparatus (Lehmann) 239
Fig. 98. Pulverising mill (Savy) 240
Fig. 99. Sifting machine (Savy) 241
Fig. 100. Parenchyma of the cotyledon, enlarged 275
Fig. 101. Cocoa powder, enlarged 276
Fig. 102.   do,  enlarged 277
Plate I. The Cacao Tree
Plate II: Chocolate factory (design) 305
Plate III: Cocoa powder factory (design) 306

D. Authors. Alphabetical index.