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The Story of the Cotton Plant cover

The Story of the Cotton Plant

Chapter 26: CHAPTER IX.
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About This Book

A practical, illustrated account traces cotton from plant to thread, beginning with species, origin, myths, and growth habits, then examines diseases, pests, and regional cultivation practices. It describes microscopic structure of fibres, plantation life, and early cleaning techniques, then follows mechanical processing—opening, scutching, carding, drawing, and spinning—through historical developments and inventions leading to the modern spinning mule and ring frame. Later chapters survey auxiliary machines, finishing operations, and handling of yarn and bales, combining technical explanation with historical sketches and clear diagrams to show how raw fibre becomes finished yarn.

Fig. 21.—Hargreaves' spinning jenny (after Baines).

 

The rovings, which have previously been prepared, are each passed from the bobbins seen on the lower creel, through a number of grooves on one of the bars which run across the frame, as seen in the illustration. These rovings are next passed on to the spindles standing at the back of the frame and secured to them. A second bar in front of the one over which the rovings pass, acts as a brake and prevents, when in its proper position, any more roving being delivered, thus securing all between the spindles and the said bar. The wheel which is seen on the right of the jenny communicates with a cylinder by means of a strap or rope, and this cylinder in turning gives circular motion to the spindles which are connected with the cylinder by endless bands. On the spindle is the wharf, specially formed to allow the band to run without slipping.

The operations for a complete spinning of one delivery is described by Baines as follows:—

"A certain portion of roving being extended from the spindles to the wooden clasp, the clasp was closed, and was then drawn along the horizontal frame to a considerable distance from the spindles, by which the threads were lengthened out, and reduced to the proper tenuity; this was done with the spinner's left hand, and his right hand at the same time turned a wheel which caused the spindles to revolve rapidly, and thus the roving was spun into yarn. By returning the clasp to its first situation, and letting down a presser wire, the yarn was wound on the spindle."

Hatred and jealousy were immediately born when Hargreaves' splendid improvement became known, and, like poor Kay before him, he had to leave his native soil and get to some more secluded spot. He ultimately arrived in Nottingham, set at once to accommodate himself to his new environment, and soon entered into partnership with a Mr. James, and in 1770 took out a patent for his Jenny. In conjunction with his new partner, a mill was built, said to be one of the first, if not the first, spinning mill so called in this country.

Though it is stated by Arkwright that Hargreaves died in comparative obscurity and poverty, others say that this is not so; though he was not wealthy the evidence is sufficiently good to believe that he died in moderate circumstances.

The register of St. Mary's Parish, Nottingham, contains the following entry:—"1778, April 22, James Hargraves."


CHAPTER VIII.

FURTHER DEVELOPMENTS—ARKWRIGHT AND CROMPTON.

Whatever may be said in favour of other spinning machinery inventors, it is quite certain that when we put the whole of them together, two stand out in greater prominence than any of the rest, viz., Arkwright and Crompton.

Probably the former did more than any other Englishman to establish what is known as the Modern Factory System. He was not what one might call a brilliant man or great inventor, but he had the happy knack of appreciating and seizing upon what he knew was a good thing, and set about instantly to get all out of it that he could, and there are those who strongly affirm that he often got much more than he was entitled to.

However that may be, it can not be denied that he possessed eminent business qualifications, and these, coupled with other of his qualities, helped to make him exceedingly successful.

He first saw the light of day on December 23rd, 1732, in Preston, Lancashire, twenty-one years before his great rival and contemporary, Samuel Crompton. His parents could not possibly afford to give him any schooling, he being the youngest of thirteen. Apprenticed to the trade of barber, he became in time a first-rate man in that business. In 1760, when twenty-eight years of age, he left Preston and settled down in Bolton in Lancashire, setting up the business of barber and peruke-maker. The youthful Samuel Crompton would no doubt pay him many visits when in Churchgate, and little did he dream that the head he so often would undoubtedly use his skill upon was the one which would evolve by and by a machine which would amaze the then commercial world; but it was so. Another part of Arkwright's business, that of travelling up and down the country buying and selling human hair for wig-making, would put him au fait with almost every new invention and idea.

Richard's business card proves that he believed in advertising himself even as a barber.

Just about this time there was much excitement, especially in Lancashire, about the marvellous invention of Hargreaves, the particulars of which had now become known to the public. One of the first to appreciate the significance of this invention was Arkwright himself, so that it may reasonably be supposed that he would in good time know all there was to be known of the mechanism used by Hargreaves in his new method of spinning.

Later on, Arkwright became acquainted with a man named Highs of Leigh, another experimenter in spinning. The circle of his acquaintanceship also included Kay, a clockmaker of Warrington, who had assisted Highs on several occasions in his investigations.

At this time Arkwright's all-absorbing hobby was mechanics, and first one experiment and then another was made in rapid succession. Needless to say, his business of barbering suffered in the meanwhile.

From the first he turned his attention to an improvement of spinning cotton by drawing rollers. His efforts were crowned with success, and he ultimately blossomed into a knight, and was elected High Sheriff of Derbyshire. It is rather singular that he should be about the only one of the cotton-machinery inventors of this age who amassed a fortune; most of the others being but slightly removed from want in their last days.

There were many who claimed that they were the real and original inventors of this method of spinning by rollers, but there can be no doubt that to Arkwright alone belongs the credit for bringing these improvements to a higher state of perfection than they ever attained before.

At the present time, roller drawing is the great basis of the operations of modern spinning, wherever performed.

Not only is this the case in the final stages of production, but it is especially true of most of the preparatory processes, whether used for the production of coarse, medium or fine yarns.

As is well known, the great principle of drawing rollers is, that the cotton is passed through three or four pairs of rollers in quick succession, and attenuated by each pair in turn, each pair being made to revolve more quickly than the preceding pair. This identical process is repeated in machine after machine, until finally the bulk of cotton is reduced to a fine thread, of which, in some cases, it takes two or three hundred miles to weigh one pound. Even in what are termed medium numbers or counts of cotton yarn, there are from fifteen to twenty-five miles of thread in a pound avoirdupois, and more than a thousand million pounds of such yarns are spun annually.

The year 1767 found Arkwright entirely absorbed in his ideas of roller drawing, and he got the clockmaker Kay to journey with him to Nottingham, possibly thinking that what had been meted out to other inventors in Lancashire should not be repeated in his case. He here collected about him a number of friends, moneyed and otherwise, who helped in his evolution of spinning machinery.

A man named John Smalley of Preston found him the wherewithal to carry on his experiments first at Preston and later on at Nottingham. Certainly what he put up at Nottingham gave such promise of practical utility, that two experienced business men were led to join him in partnership, and the three of them, Need, Strutt, and Arkwright, very soon had mills built in Nottingham, Cromford and Matlock. The first-named mill was worked by horses, the two latter by water, hence the common name of water frame, given to the machines of Arkwright.

The gentlemen taken into partnership were able and qualified to give good sound advice and help to Arkwright, and about the middle of the year 1769 he took out a patent for his "water frame."

To use his own words, in his specification he "had, by great study and long application, invented a new piece of machinery, never before found out, practised or used, for the making of weft or yarn from cotton, flax, and wool; which would be of great utility to a great many manufacturers, as well as to His Majesty's subjects in general, by employing a great many poor people in working the said machinery, and by making the said weft or yarn much superior in quality to any heretofore manufactured or made."

No useful purpose could be served by reproducing Arkwright's description of the machine in question, but a picture of the actual machine is shown in Fig. 22.

 

Fig. 22.—Arkwright's machine (after Baines).

 

The most important feature of the invention, of course, was the drawing out or attenuating of the cotton by rollers revolving at different speeds. But it was also essential that proper mechanism should be provided by which twist would be put into the yarn to make it sufficiently strong; and furthermore, it was necessary to arrange for the attenuated and twisted cotton to be automatically guided and coiled up or wound up into a convenient form. As we have seen, the drawing out of the cotton finer he accomplished by the Drawing Rollers originally invented by Lewis Paul, while for the latter purpose he successfully adapted the principle already existing in the Saxony wheel, used in the linen manufacture, with which he probably became acquainted during his residence at Preston.

It should not be forgotten that Hargreaves had introduced into the commercial world his Jenny, a few years anterior to Arkwright's water frame becoming so successful. These two machines were more or less in rivalry, but not perhaps to that extent which many would suppose. From the very first it was found that the frame of Arkwright's was much more suitable for warp or twist yarns, i.e., the longitudinal threads of a cloth, whereas Hargreaves' machine was more adapted for the production of weft yarns, i.e., the transverse threads of a cloth. Now it cannot be too strongly remarked that, at the present time, after the lapse of a century, the same state of things practically obtain in the improved machines of to-day; Hargreaves' machine being represented by the system of intermittent spinning upon the improved self-actor mule, while Arkwright's water frame is represented by the system of continuous spinning upon the modern Ring Spinning frame. While weft yarn is now almost entirely produced on the mule, warp yarns are in many cases now obtained from the Ring Frames, this latter system at the present time being greatly on the increase and daily becoming more popular.

The Carding Engine was greatly improved by Arkwright's many useful improvements, especially that of the Doffer comb, being entirely his own. The effect of this comb is fully described in the chapter dealing with manipulation of the cotton by the Carding Engine.

Paul was probably the first, in 1748, to invent the Carding Machine. His inventions seemed to hang fire until introduced into Lancashire, when they were adopted by a Mr. Peel, Arkwright and others. The chief defects, perhaps, of this machine was the absence of proper means for putting the cotton on the revolving cylinder and having it stripped when sufficiently carded. Hence the great value of Arkwright's stripping comb.

Some old Carding Engines which were used at this time are still in existence, though only used for museum purposes. As will have been gathered in a former chapter dealing with the manipulation of the cotton in the mill, between the Carding Engine and the final process of spinning there are other and important stages of preparation, and in these it is seen how in one respect Arkwright's method of drawing out cotton by revolving rollers was immeasurably superior to the travelling carriage of Hargreaves.

The strength of a rope is represented by its weakest parts, and the same may be said of yarn. There can be no doubt that one of Arkwright's greatest difficulties was to give an uniform yarn, and though he successfully launched his new machines he felt there was still much to be done in the direction of remedying yarn which was irregular in thickness and strength. In order to do this, he finally adapted his drawing rollers to what is now the modern drawing frame—a machine quite as largely used, and quite as necessary in present-day spinning, as it was a hundred years ago.

It was sought to make this machine do two things. (1) Several slivers of cotton from the Card were put up together at the back, and by means of four pairs of drawing rollers, were reduced to the thickness of one sliver (see the description in chapter vi.). It will be sufficient to say here that this method of doubling and drawing equalises the sliver of cotton by the combination of the thick places with the thin.

Doubling is now the reason of the uniformity of the yarns that are produced in such large quantities.

(2) The Carding Engine did not by any means lay the fibres of cotton sufficiently parallel to each other, and this process of parallelisation was fully accomplished by the front ends of the fibres being drawn forward more rapidly than their back ends by the drawing rollers revolving at different velocities. Mr. Baines says it was common to perform this operation until the finished sliver contained portions from several thousand carding slivers, but we think he would have been nearer the mark if he had said several hundred; although the higher number may be occasionally reached.

Yet again, in order to obtain a thread or yarn of sufficient fineness, it was found necessary to perform some of the attenuation of the cotton sliver as it left the drawing frame and before it reached the final spinning process. To this end, Arkwright adopted the Roving frame, in which the leading feature was again the celebrated drawing rollers. This machine made a soft and moderately twisted strand or roving, and if much twist had been put in, it would have refused to draw out finer at the spinning machine. Hence the means provided by Arkwright for the twisting and winding-on of the attenuated cotton on his spinning frame were utterly inadequate to cope with the soft loose roving, and as a matter of fact Arkwright never did see this problem satisfactorily solved.

He allowed, in his machine, the roving to fall into a rapidly revolving can which stood upright; the revolution imparting twist to the cotton. When this can was filled, it was carried to a winding frame, by which the roving was wound upon bobbins suitable for the spinning frame.

That Arkwright was unscrupulous in some of his dealings will soon be gathered if the various trials which he instituted to defend his so-called patents be carefully read, though it must be admitted that he possessed a most wonderful business capacity, and that he worked early and late, in pushing his ideas with the most tireless energy and determined perseverance. A glimpse of the nature of his early struggles is obtained when it is recorded that on one occasion his wife broke some of his first rude models, under the impression that he would starve his family by neglect of his legitimate business of barber. So incensed at her for this was he, that he ceased to live with her. Such were the defects of his early education and such his determination to learn, that at fifty he did not think he was too old to begin English grammar, writing and arithmetic.

That he succeeded in getting together a large fortune is now history. He died at the age of sixty on the 3rd August, 1792, at Cromford in Derbyshire.

 

Samuel Crompton.—Perhaps the greatest of the cotton-spinning machinery inventors was Samuel Crompton, who was born a few miles away from Bolton in a delightfully secluded and sylvan spot, "Firwood Fold," on the 3rd December, 1753. No story of the Cotton plant would be complete without mention of this individual, for wherever fine spinning machinery is practised there is a monument to the ingenuity, the skill and brilliant genius of Samuel Crompton. At a very early age he, along with his parents, removed into a much larger house still in existence and known as "The Hall ith Wood." This ancient mansion stands on a piece of high rocky ground and is distant from Bolton about 1½ miles. It was in this house that he invented his celebrated machine which he called "A Mule." At the present time one looks in vain for the Wood, but in the early days of Crompton's tenancy it was surrounded by a great number of very fine trees, hence the name "The Hall in the Wood" or "Hall ith Wood."

For some reason the Hall is being allowed to fall into decay, and at the present time is in great danger of collapsing. Several attempts have been made to buy the place and reclaim as much of it as possible and convert it into a museum, but as yet nothing has been done. It was built at two different periods: one portion of it, that of the "post and plaster work," being built probably in the 15th century, while the newer or later portion of stone was erected about 1648, for that date is inscribed on the porch.

The inside does not appear to have received much care or improvement. Originally the windows were much larger than at present. Pitt's window tax, long since repealed, was the direct cause for the reducing of the windows from their former proportions.

The illustration gives an excellent idea of its present-day appearance. The building is always an object of extreme interest to visitors to the locality, presenting even now a very picturesque appearance.

 

Fig. 23.—The Hall ith Wood, where the spinning mule was invented.

 

Very soon after the removal of the family to the Hall ith Wood, Samuel's father died. His mother, however, one of the best of women, filled the duties of head of the house with much success, and followed the laborious occupation of farming, and in her leisure moments, did what many housewives of her class did—carded, spun, and wove, in order to provide her family and herself with a decent livelihood.

She managed to give what might be termed under the circumstances a most excellent and practical education to her son Samuel; and it may be here remarked, that in many respects he was the exact opposite of his predecessor Arkwright. The latter was certainly a bustling, pushing man of business, while Crompton was a born inventor and recluse, and be it said also, as big a failure, as a business man, as could be well conceived. Of course Arkwright, as is well known, was the opposite of this.

The early youth of Crompton was identified with the great progress in the cotton industry of England, and, at fifteen or sixteen years of age, he was to be found assisting his mother during the daytime, while in the evenings he attended night-classes in Bolton, where he made great progress in mathematics. He was so good at the latter subject that he was called "a witch at figures."

It may be taken as perfectly natural that a man of the character, training and early associations of Crompton should turn to invention in connection with the cotton industry, especially since the beginning of his association with the trade there had always been a scarcity of weft for the loom which he and his mother operated.

The continual efforts of English weavers of that period to produce fine cotton goods to compete with those at that time largely imported from India, led to a great demand for fine yarns, and these the comparatively clumsy fingers of English spinners could not produce in a manner at all equal to the delicate filaments produced by the Hindoos.

Kay's invention of the fly shuttle, and the introduction by his son of the drop-box in the loom, had vastly increased the output of the loom, thus increasing the demand for weft and warp to feed it.

The inventions of Arkwright, Paul and others had certainly done much toward supplying this demand, but in Crompton's youth and early manhood the need of suitable weft was greater than ever. Mrs. Crompton was not long in hearing about the Jenny of Hargreaves, and determined she would get one for her son to work upon. This she did, and Crompton very soon became familiar with it and produced upon it sufficient weft for their own use. This he continued to do for seven or eight years, although he constantly had the truth forced upon him, that the yarn he was producing was neither as suitable for warps as that from Arkwright's water frame, nor at all adapted for the fine muslins then very much in requisition for ladies' dresses.

The manufacture of these muslins and of cotton quiltings was commenced in Bolton, Lancashire, by Joseph Shaw, when Crompton was about ten years of age; and from that time up to the present, no town in the world enjoys the same reputation for this class of goods as does Bolton.

With so contemplative and reflective a mind as Crompton's, and the many years of constant and, to a great extent, solitary occupation on Hargreaves' Jenny, it is not to be wondered at that Crompton's ingenious brain led him to devise some mechanism for improving the jenny on which he worked.

In 1774, therefore, he began those experiments which, after five years labour, resulted in the invention of the "New Wheel," or "Muslin Wheel," or "Hall ith Wood Wheel," as it was variously designated. The term "Mule" was of later application, owing to its comprising the essential features of both Arkwright's and Hargreaves' inventions. Because it was a cross or combination of the two it received the name of Mule, by which it is known to-day.

At the very time Crompton perfected his machine sufficiently to give it a practical test, the Blackburn spinners and weavers were going riotously about, smashing to pieces every jenny with more than twenty spindles, that could be found for miles around the locality, so that Crompton took elaborate pains to conceal the various parts of his new machine in the ceiling of his work-room at the Hall ith Wood in order to prevent their destruction.

Crompton's hopes and prospects were very bright at this time, as he had a watch costing five guineas expressly made for him, and just after the completion of his invention, he married one Mary Pimlott, at Bolton Parish Church, 16th February 1780. He was then but twenty-seven years of age, and his great invention, destined to revolutionise the cotton trade, was already an accomplished fact although practically a secret to the world at large.

When married, he and his wife set themselves assiduously to produce the finest strong yarn which his machine was so eminently adapted to spin. It did not take long for the good news to travel that fine yarn suitable for the production of muslins was being made at the Hall ith Wood. Hundreds of manufacturers visited Samuel to purchase, but many more came out of curiosity, if by any means they could see this wonderful machine. One individual is said to have hidden himself five days in the cockloft and, having bored a hole through the ceiling, feasted one eye at least by a sight of the marvellous mechanism which Crompton had invented.

Ballantyne records that as much as 14s. per pound was obtained for 40's yarn; 25s. for 60's, and for a small quantity of 80's, 42s. per lb.

At the time of writing the market prices for these are respectively, 7¾d., 9¾d., and 1s. 3d. per lb.

Crompton, however, was not permitted to enjoy his prosperity and monopoly very long, and here again may be noted the difference between him and Arkwright. While the latter extorted the full business profit from his inventions, the former suffered his ingenious machine to get out of his hands by promises not worth the paper on which they were written. His invention was not at all adequately protected by patent rights, and a number of manufacturers were allowed to use the Mule on their simple written promise to give him some remuneration. Long afterwards he wrote:

"At last I consented, in hope of a generous and liberal subscription. The consequence was, that from many subscribers, who would not pay the sums they had set opposite their names, when I applied to them for it, I got nothing but abusive language given to me to drive me from them, which was easily done, for I never till then could think it possible that any man (in such situation and circumstances) could pretend one thing and act the direct opposite. I then found it was possible, having had proof positive."

Another side of Crompton's character may be seen when it is stated he was an enthusiastic musician, and earned 1s. 6d. a night by playing the violin at the Bolton Theatre. Four or five years after the invention was known, he removed to the township of Sharples, where he occupied a farm-house called "The Oldhams," being probably induced to take this step in order to secure greater privacy.

A few words may very profitably be expended at this point in describing the main features of the machine shown in Fig. 24.

 

Fig. 24.—Crompton's spinning mule.

 

It has been remarked that Arkwright had already attained great success in the production of yarn by the extensive application of the principle of pulling out the cotton by drawing rollers. Hargreaves had also shown how to produce a thread by attenuating the cotton by means of a travelling carriage.

Crompton, however, laid the foundation of the present system of mule spinning by combining the essential features of the two machines and blending them into one.

He applied the principle of roller drawing in order to first attenuate the cotton, and he utilised the travelling carriage as a reserve power with which to improve the quality of the thread and draw it out finer.

It must not be supposed that his travelling carriage was identical with that of Hargreaves. On the contrary, it was a vast improvement upon it. Crompton put the twisting spindles into the travelling carriage and the roving bobbins he transferred to a fixed creel, and these conditions are invariably to be found in the self-actor spinning mule of to-day.

In Hargreaves' machine the rovings were placed on the travelling carriage, and the twisting spindles in the fixed frame behind, a position which has never been acceptable since that time for cotton-spinning mules. Here, however, a word may be said in favour of Hargreaves' disposition of the parts mentioned. The Jenny did not contain any heavy drawing rollers and roller beams, and it was probably best in his machine to have his crude roving creel to traverse and the twisting spindles to be in a fixed frame.

This disposition of the parts is even now to be found in most Twiner Mules, that is, mules used to double two or more single threads together without any process of drawing being applied to the cotton.

When Crompton applied the principle of drawing rollers, his ingenious mind saw that it would be best to let the rollers, roller beam, and roving creel be in a fixed framework on account of their combined weight and size, making it very difficult to move them about.

Crompton's great idea seems to have been to produce a better thread by his machine than could be given by other machines, and in this he admirably succeeded.

The mule being set in motion, the rollers first attenuated and then delivered the cotton to the spindle carriage. The latter, by the action of the hand and knee, was made to recede from the rollers just about as fast as the cotton was delivered to the spindles, or possibly at a rather quicker rate. Then, while the thread was still in a soft state, the rollers could be stopped and the threads pulled still finer by the continued recession of the spindle carriage from the rollers. Afterwards, when that length of thread was fully made, it wound on the spindles, and the carriage at the same time returned to the roller beam.

Thus each portion of thread was first subjected to the action of drawing rollers, as in Arkwright's machine, and then drawn still finer by the withdrawal of the travelling carriage, as in Hargreaves' Jenny.

Shortly after Crompton's invention was given to the public, it began to be improved in various ways. Henry Stones, a mechanic of Horwich, near Bolton, substituted metal drawing rollers for Crompton's crude wooden rollers, doubtless copying the idea from Arkwright's water frame.

All the mules employed at first were necessarily short; by that is meant they contained but few spindles, often 40 or 50 spindles. The biggest mule in Bolton in 1786 was said to contain 100 spindles. The preparation of the rovings for the mule about this time occupied the attention of Crompton, and he invented a Carding Engine which, however, did not attain very much success. Indeed it is said that one day so incensed was Crompton at the way he had been treated on account of his mule, that he took an axe and smashed his engine to pieces.

In 1791 Crompton established a small manufactory in King Street, off Deansgate, in Bolton.

In 1800 a subscription, promoted mainly by Manchester gentlemen, resulted in £500 being handed over to Crompton, one of the contributors for thirty guineas being the son of Sir R. Arkwright. With this money he was enabled to enlarge his business somewhat—one of his new mules containing upwards of 360 spindles and another 220 spindles. The mules were worked for many years, in fact, up to the sixties, when they passed into the hands of Messrs. Dobson & Barlow, the eminent cotton machinists of Bolton. One of the mules made by Crompton is shown in Fig. 24.

In the early part of 1812 an agitation for a government grant in recognition of Crompton's work made great progress. Mr. Perceval, the then Prime Minister, was proceeding to the House of Commons to move that a grant of £20,000 be made to Crompton, when he was shot by an assassin named Bellingham. There is no doubt, had this disastrous affair never happened and Perceval made his proposal, a grant much larger than was actually voted (£5000) would have been made.

There is no doubt that this grant was altogether inadequate, seeing that larger sums had been voted to other investigators and inventors about this time.

Owing to his lack of business ability, and to ill fortune combined, poor Crompton did not get out of this money what he might have done. Several ventures turned out altogether very differently than he expected. He became poorer and poorer, and was only protected from absolute want by subscriptions and assistance provided by his true friends in the trade, notably Mr. Kennedy, a Manchester manufacturer.

 

Fig. 25.—Portrait of Samuel Crompton. (By the kind permission of W. Agnew & Son, Manchester.).

 

At the age of 74 he died, 26th June, 1827. He was interred in Bolton Parish Churchyard, where a plain granite tomb sets forth the following:—"Samuel Crompton of Hall ith Wood, Inventor of the Mule, born 3rd December, 1753, died 26th June, 1827."

A noble monument of him is to be found standing on Nelson Square, Bolton, in front of the General Post Office.


CHAPTER IX.

THE MODERN SPINNING MULE.

The Self-Actor Mule.—In the preceding chapter there has been detailed the particulars of the invention of the "Mule" by Samuel Crompton. Since that event the mule has been the object of over a century of constant and uninterrupted improvement and development, especially in the details of greater or less importance.

The Self-Actor Mule of to-day represents and embodies the inventions of hundreds of the most intelligent men ever connected with any industry in the world's history. It is universally acknowledged to be one of the most wonderful and useful machines ever used. The actual operations of making a thread are however practically as left by Samuel Crompton over a hundred years ago. It is only in details of mechanism involved in making the various operations more perfectly automatic, and of greater size and productiveness, that the long line of inventors since Crompton's first mule was made, has been engaged.

To-day, such is the great size and wonderfully perfect automatic action of these machines, that they are found 120 feet long, while in width, over all, they may be 9 or 10 feet. Such a mule of this length would contain over 1300 spindles, each spinning and winding 64 inches of thread in about 15 seconds, and one man with two youths would be sufficient to give all the attention such a machine required.

Independently of a vast number of inventors of smaller importance, there are several names which stand out in greater prominence in the history of the developments of the mule. Among these names must certainly be placed, ahead of any others that might be named, that of Richard Roberts of Manchester, who succeeded in 1830, after about five years' application, in making the mule self-acting.

A good number of ingenious individuals had contributed more or less to this result between the dates of Crompton's and Roberts' inventions, and doubtless the results of the labours of these would be of great service to Roberts in his great task.

Indeed, several inventors had previously brought out what might be termed self-action mules, but it remained for Roberts to endow it with that constant and automatic motion which obtains to-day in practically the same form as left by him.

The special portion of mechanism with which his name is more especially identified, is what is denominated the "Quadrant." This is practically the fourth part of a large wheel, which is so arranged and connected that it performs almost exactly the same functions on a mule that Holdsworth's differential motion performs on the bobbin and fly frames.

To look at it, one would imagine it to be—what it really is—one of the simplest pieces of mechanism possible, yet the actions performed by it are complex and beautiful in the extreme. Later on, these actions of the Quadrant will be carefully examined.

 

Fig. 26.—Mule head showing quadrant.

 

The self-actor mule is an intermittent spinning machine, i.e., it is not continuous in action, as are most machines used in the making of thread or yarn from the fibrous product of the Cotton plant. Take for instance the Carding Engine, and the bobbin and fly frames, as previously described. So long as these machines are working, practically all of the acting parts of the mechanism have a continuous forward motion.

This is by no means the case with the machine now under consideration, as many of the more important and principal parts move alternately in opposite directions, while other of the less important may revolve at one time, and be stationary at another.

What are called the medium counts of yarn contain say from 30 to 50 hanks in one pound avoirdupois; a cotton hank being equal to 840 yards, so that one pound of 40's yarn will contain no less than 40 × 840 yards or 33,600.

For such yarns as these, a modern self-actor mule would probably go through its cycle of movements four times per minute. For coarser or thicker yarns this speed might be increased, while for finer and better qualities of yarn the speed would be diminished.

Now as each succeeding "stretch" marks a complete cycle of movements and is a repetition of others, it will probably suffice if a brief non-technical description of one of these "stretches" or "draws," as they are termed in mill parlance, be given.

As in the bobbin and fly frames, the bobbins containing the rovings of cotton to be operated upon, are placed behind the mules on skewers fitted in a suitable framework of wood and iron called "creels," so as to allow the cotton to be easily pulled off and unwound without breaking. These rovings are guided to and drawn through three pairs of drawing rollers (see Fig. 27), which shows this very fully.

The chief difference between these rollers and those of the previously described machines being in the lessened diameters of the mule rollers, and consequently attenuating the cotton to a much greater extent. It is a truism well understood by those in the trade, that the finer the rovings are the better the raw cotton must be, and the more drawing-out they will stand in any one machine. One inch of roving put up behind the rollers of a mule spinning medium numbers would probably be drawn out into 9 inches.

 

Fig. 27.—Mules showing "stretch" of cotton yarn.

 

Nothing more need be said here about the action of the drawing rollers.

As the attenuated rovings leave the roller at the front, each one is conducted down to a spindle revolving at a high rate of speed; so quickly indeed, that there is no other body used in spinning which approaches it for speed.

It is quite a usual practice to have them making about 8000 revolutions per minute, and sometimes a speed of 10,000 is attained by them.

Assuming that a "Cop" of yarn (see Fig. 27), showing the cops on the spindles, has been partly made upon each spindle, the roving or thread from the rollers would extend down to the cop and be coiled round the spindle upwards up to the apex. The spindle would probably twist the thread for 40's counts twenty-three or twenty-four times for each inch that issued from the rollers, there being a well-recognised scale of "twists per inch" for various sorts and degrees of fineness of yarn.

Unlike the bobbin and fly frames, the roving or yarn is not wound on its cop or spindle as it is delivered, but a certain definite and regulated length of cotton is given out to each spindle, and fully twisted and attenuated before it is wound into a suitable shape for transit and for subsequent treatment.

To keep each thread in tension, therefore, as it is delivered from the rollers, the carriage containing the twisting spindles is made to recede quickly away from the rollers, a common distance for such movement being 64 inches. All the time the spindles are quickly revolving and putting twist into the rovings, thus imparting strength to them to a far greater degree than at any previous stage. Often the carriage is made to recede from the rollers a little quicker than the latter, the difference in the surface speeds between the two being technically known as "gain." The object of this carriage "gain" is to improve the "evenness" of the yarn by drawing out any thick soft places there may be in the length of thread between each spindle and the roller, a distance of 64 inches. It is a property of the twist that it will run much more readily into the thinner portions of thread than the thicker, thus leaving the latter capable of stretching out without breaking.

Arrived at the limit of 64 inches stretch (see Fig. 27), certain rods, levers, wheels and springs are so actuated that the parts which draw out the carriage and cause the rollers to revolve are disconnected, so that both are brought to a standstill for the moment.

In many cases the spindles at this stage are kept on revolving in order to put in any twist that may be lacking in any portion of the stretch.

Twisting being finished, the important operation of "backing off" commences.

It maybe at once explained that "backing off" means the reversing of the spindles; the uncoiling of a portion of the yarn from the spindles; and generally putting all the requisite apparatus into position ready for winding or coiling the attenuated and twisted rovings upon the spindles.

Here come now into action those most beautiful and ingenious applications of mechanical principles, the working out of which entailed so many years of arduous effort, and which rendered the mule practically self-acting and automatic.

By a most wonderful, intricate and clever combination of levers, wheels, pulleys and springs, aided by what is called a "friction clutch," the instant the spindles have ceased twisting the yarn, they are reversed in direction of revolution.

This reversal only occupies two or three seconds, and as the motion imparted to the spindles is very slow at this stage, the practical effect is, that a small portion of yarn is "uncoiled" from each spindle, sufficient to allow of two "guide wires" to assume proper and necessary positions for winding the attenuated threads upon the spindles.

These two wires are termed "faller wires," and while one is controlled by the cop-shaping mechanism and termed the "winding faller wire" the other simply keeps the threads in the requisite state of tension during "winding on" and is termed the "counter" or "tension faller wire." Both these wires can be seen in Fig. 28. During backing off, the "winding faller wire" has a descending motion, while the "counter faller" has an ascending motion, these being necessary for them to attain their proper positions for "winding on."