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Theory of Silk Weaving / A Treatise on the Construction and Application of Weaves, and the Decomposition and Calculation of Broad and Narrow, Plain, Novelty and Jacquard Silk Fabrics cover

Theory of Silk Weaving / A Treatise on the Construction and Application of Weaves, and the Decomposition and Calculation of Broad and Narrow, Plain, Novelty and Jacquard Silk Fabrics

Chapter 56: CALCULATION BLANK
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About This Book

A technical manual on shaft weaving for silks and ribbons that explains methods for drawing warp threads (straight, skip, point, section), the construction and application of plain, novelty and jacquard weave structures, and procedures for decomposing and calculating fabric drafts. It presents harness and threading arrangements, reed and warp calculations, examples of box-loom and crepe effects, and methods for estimating costs, using diagrams and practical drafting guidance to connect theoretical principles with reproducible woven outcomes.

Article—PRINTED ARMURE Reed 52/2/2
Disp. 5Width 18½ in.
STOCK AND DYE
Warp—Ital. Ex. Class. 12/14$5.00
2-Thread Organ. white bright.60
P.D..23
.12
——
lbs. 2.62$5.95$15.59
Warping—3984/1 at 3¢.1.20
Twisting—1992/2 at 30¢. 300 meters.20
Filling—Ital. Tram. souple 13/14$4.50
.30
white bright P.D..23
.10
1/5 end 96 picks.07
.17
——
lbs. 3.08$5.2016.02
Weaving8.00
Picking1.00
Finishing5.00
Expenses8.00
——
$55.01
Divide by 87½
Cost per yard = $0.6287


Article—SATIN STRIPED REPS Reed 60/62
Disp. 6Width 20¼ in.
STOCK AND DYE
Warp—Ital. Ex. Organ. 24/26$5.00
black bright 22 oz..60
.73
.21
——
lbs. 3.56$6.54$23.28
Ital. Ex. Organ. 18/20$5.20
.65
sky bright P.D..23
.12
——
lbs. .83$6.205.15
Cotton 100/2$1.00
.12
.08
——
scarlet lbs. 1.37$1.201.64
Warping—8316 at 4¢.3.32
Twisting—7434 at 50¢. 300 meters1.24
Filling—Jap. tram. No. 1 14/16$4.00
.35
scarlet bright 16 oz. 1/3 ends.45
.15
144 picks. lbs. 3.57.10
——
$5.0518.04
Weaving12.00
Picking1.00
Finishing1.00
——
$66.67
Expenses 15%10.00
——
$76.67
Divide by 87½
Cost per yard = $0.8763


Article—MESSALINE BROCADE Reed 60/3
Disp. 7Width 23 in.
Warp—Jap. Ex. 13/15$4.50
.60
2-Thread navy bright 16 oz..45
.15
——
lbs. 3.20$5.70$18.24
Warping—4320 at 3¢.1.30
Twisting—4260 at 30¢. 300 meters.41
Filling—Jap. Tram No. 1 13/15$4.00
.35
emerald ex. bright dye 24 oz..95
.25
1/3 ends 100 picks.15
——
lbs. 2.50$5.7014.25
Weaving9.00
Picking1.00
Finishing1.00
——
$45.20
Expenses 15%6.78
——
$51.98
Divide by 87½
Cost per yard = $0.5941


Article—BENGALINE Reed 72/2 by 1 single; 1 double
Disp. 8Width 36 in.
Warp—Jap. ex. 13/15$4.50
.60
2-Thread Organ. black bright.64
20 oz..19
——
lbs. 5.77$5.93$34.22
Warping—7964 at 2¾¢.2.19
Twisting—5296 at 30¢. 600 meters.27
Filling—56 picks by$4.50
5 organ. 2 Cotton.60
.64
.19.45
.12.10
——
40 picks Organ. as warp$6.05.086.05
lbs. 1.07
16 picks black cotton 15/4——
lbs. 22.50$ .7015.75
Weaving12.00
Picking1.50
Finishing3.00
Expenses8.00
——
$82.98
Divide by 91
Cost per yard = $0.9119


Article—CREPE DE CHINE (Taffeta weave) Reed 60/2/2
Disp. 9Width 40 in.
44½ in. in reed
Warp—Jap. Ex. Grege 20/22$4.50
.05winding
——
2% waste lbs. 5.60$4.55$25.48
Warping—5340/2 at 2½¢.2.67
Twisting—5340/2 at 25¢. 600 meters.23
Filling—Jap. No. 1 13/15
4 ends hard twist 60 turns$4.00
1.25throwing
84 picks by 2 right, 2 left twist0.05quilling
——
25% waste and shrinkage$5.30
lbs. 6.0031.80
Weaving9.00
Finishing and dyeing5.00
Picking1.00
Expenses7.00
——
$82.18
5% discount
5% selling expense
Divide by 90
Cost per yard = $0.9131


Article—CREPE GEORGETTE Reed 50/2
(Taffeta weave) by 1 right, 1 left twist
Disp. 10Width 40 in. 47 in. in reed
Warp—Ital. Ex. Class 16/18 Raw$5.20
1.60
——
2-Thread hardtwist 75 turns$6.80$36.72
30% shrinkage and waste lbs. 5.40
Warping—4640/1 30/2 4760 at 4¢.1.90
Twisting—4700 at 50¢. 600 meters.40
Filling—Same silk as warp
100 picks by 2 right, 2 left twist$5.20
1.60
.10
——
lbs. 5.00$6.9034.50
Weaving15.00
Picking1.00
Finishing and dyeing6.00
——
$95.52
Expenses 12½%11.94
——
$107.46
Divide by 87½
Cost per yard = $1.2281


CALCULATION BLANK


      ARTICLE                                     REED
      ---------------------------------------------------------------------
      DISP                                        WIDTH
      ---------------------------------------------------------------------
      WARP
      ---------------------------------------------------------------------
                                                  |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
      WARPING                                     |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
      TWISTING                                    |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
      FILLING                                     |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
      WEAVING                                     |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
      PICKING                                     |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
      FINISHING                                   |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
      EXPENSES                                    |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------
                                                  |   |   |   |   |
                                                  |   |   |   |   |
      --------------------------------------------+---+---+---+---+--------

                            PRICE PER YARD


INDEX

DRAWING-IN, 7

Straight Draws, 7

Skip Draws, 9

Point Draws, 9

Section Draws, 10

THE WEAVES AND THEIR CONSTRUCTION, 15

The Taffeta Weave, 17

Gros de Tours Weaves, 19

Serge Weaves, 20

Twill Weaves, 20

FILLING EFFECTS 21

Satin de Lyon, 21

Levantine, 21

Polonaise, 22

Serge grosse coté, 22

Serge Romaine, 23

Serge, 23

WARP EFFECTS, 25

Levantine, 25

EVENSIDED TWILLS, 26

Surah, 26

Croise, 26

POINTED TWILLS, 27

SATIN WEAVES, 32

Satine de Chine, 34

Satin Merveilleux, 34

7 Harness Satin, 35

Duchesse, 35

IRREGULAR SATINS, 39

Satin Ture, 39

Satin à la Reine, 40

DERIVATIVE WEAVES, 41

From the Taffeta, 41

From the Twills, 43

From the Satin Weave, 46

Cannele and Repp Weaves, 49

DOUBLE FACED FABRICS, 55

Warp Effects, 55

FILLING EFFECTS, 58

Pekins, 60

Bayadères, 63

Checks and Plaids, 65

DECOMPOSITION, 67

The Weave, 68

Length and Width of the Fabric, 68

The Stock and Its Dye, 69

Reed Calculation, 70

Drawing-in the Warp in Harness and Reed, 70

Warping Ticket, 71

Harness Arrangement, 71

Reduction of the Filling, 71

Calculation of Warp and Filling, 71

Finishing, 72

Calculation of Cost, 72

DISPOSITIONS, 75

JACQUARD WEAVES, 100

Box Loom Weaves Including Crêpes, 100

Manufacturing Costs, 101

CALCULATIONS, 103

Calculation Blank, 110

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