When the flax plants were three or four inches high, they were weeded by young women or children who had to work barefoot, as the stalks were very tender. If the land had a growth of thistles, the weeders could wear three or four pairs of woollen stockings. The children had to step facing the wind, so if any plants were trodden down the wind would help to blow them back into place. When the flax was ripe, in the last of June or in July, it was pulled up by the roots and laid out carefully to dry for a day or two, and turned several times in the sun; this work was called pulling and spreading, and was usually done by men and boys. It then was "rippled." A coarse wooden or heavy iron wire comb with great teeth, named a ripple-comb, was fastened on a plank; the stalks of flax were drawn through it with a quick stroke to break off the seed-bolles or "bobs," which fell on a sheet spread to catch them; these were saved for seed for the next crop, or for sale.
Rippling was done in the field. The stalks were then tied in bundles called beats or bates and stacked. They were tied only at the seed end, and the base of the stalks was spread out forming a tent-shaped stack, called a stook. When dry, the stalks were watered to rot the leaves and softer fibres. Hemp was watered without rippling. This was done preferably in running water, as the rotting flax poisoned fish. Stakes were set in the water in the form of a square, called a steep-pool, and the bates of flax or hemp were piled in solidly, each alternate layer at right angles with the one beneath it. A cover of boards and heavy stones was piled on top. In four or five days the bates were taken up and the rotted leaves removed. A slower process was termed dew-retting; an old author calls it "a vile and naughty way," but it was the way chiefly employed in America.
When the flax was cleaned, it was once more dried and tied in bundles. Then came work for strong men, to break it on the ponderous flax-brake, to separate the fibres and get out from the centre the hard woody "hexe" or "bun." Hemp was also broken.
A flax-brake is an implement which is almost impossible to describe. It was a heavy log of wood about five feet long, either large enough so the flat top was about three feet from the ground, or set on heavy logs to bring it to that height. A portion of the top was cut down leaving a block at each end, and several long slats were set in lengthwise and held firm at each end with edges up, by being set into the end blocks. Then a similar set of slats, put in a heavy frame, was made with the slats set far enough apart to go into the spaces of the lower slats. The flax was laid on the lower slats, the frame and upper slats placed on it, and then pounded down with a heavy wooden mallet weighing many pounds. Sometimes the upper frame of slats, or knives as they were called, were hinged to the big under log at one end, and heavily weighted at the other, and thus the blow was given by the fall of the weight, not by the force of the farmer's muscle. The tenacity of the flax can be seen when it would stand this violent beating; and the cruel blow can be imagined, which the farmer's fingers sometimes got when he carelessly thrust his hand with the flax too far under the descending jaw—a shark's maw was equally gentle.
Flax was usually broken twice, once with an "open-tooth brake," once with a "close or strait brake," that is, one where the long, sharp-edge strips of wood were set closely together. Then it was scutched or swingled with a swingling block and knife, to take out any small particles of bark that might adhere. A man could swingle forty pounds of flax a day, but it was hard work. All this had to be done in clear sunny weather when the flax was as dry as tinder.
The clean fibres were then made into bundles called strikes. The strikes were swingled again, and from the refuse called swingle-tree hurds, coarse bagging could be spun and woven. After being thoroughly cleaned the rolls or strikes were sometimes beetled, that is, pounded in a wooden trough with a great pestle-shaped beetle over and over again until soft.
Then came the hackling or hetcheling, and the fineness of the flax depended upon the number of hacklings, the fineness of the various hackles or hetchels or combs, and the dexterity of the operator. In the hands of a poor hackler the best of flax would be converted into tow. The flax was slightly wetted, taken hold of at one end of the bunch, and drawn through the hackle-teeth towards the hetcheller, and thus fibres were pulled and laid into continuous threads, while the short fibres were combed out. It was dusty, dirty work. The threefold process had to be all done at once; the fibres had to be divided to their fine filaments, the long threads laid in untangled line, and the tow separated and removed. After the first hackle, called a ruffler, six other finer hackles were often used. It was one of the surprises of flax preparation to see how little good fibre would be left after all this hackling, even from a large mass of raw material, but it was equally surprising to see how much linen thread could be made from this small amount of fine flax. The fibres were sorted according to fineness; this was called spreading and drawing. So then after over twenty dexterous manipulations the flax was ready for the wheel, for spinning,—the most dexterous process of all,—and was wrapped round the spindle.
Seated at the small flax-wheel, the spinner placed her foot on the treadle, and spun the fibre into a long, even thread. Hung on the wheel was a small bone, wood, or earthenware cup, or a gourd-shell, filled with water, in which the spinner moistened her fingers as she held the twisting flax, which by the movement of the wheel was wound on bobbins. When all were filled, the thread was wound off in knots and skeins on a reel. A machine called a clock-reel counted the exact number of strands in a knot, usually forty, and ticked when the requisite number had been wound. Then the spinner would stop and tie the knot. A quaint old ballad has the refrain:—
That is, the lover seized the rare and propitious moments of Mistress Polly's comparative leisure to kiss her.
Usually the knots or lays were of forty threads, and twenty lays made a skein or slipping. The number varied, however, with locality. To spin two skeins of linen thread was a good day's work; for it a spinner was paid eight cents a day and "her keep."
These skeins of thread had to be bleached. They were laid in warm water for four days, the water being frequently changed, and the skeins constantly wrung out. Then they were washed in the brook till the water came from them clear and pure. Then they were "bucked," that is, bleached with ashes and hot water, in a bucking-tub, over and over again, then laid in clear water for a week, and afterwards came a grand seething, rinsing, beating, washing, drying, and winding on bobbins for the loom. Sometimes the bleaching was done with slaked lime or with buttermilk.
These were not the only bleaching operations the flax went through; others will be detailed in the chapter on hand-weaving.
One lucrative product of flax should be mentioned—flaxseed. Flax was pulled for spinning when the base of the stalk began to turn yellow, which was usually the first of July. An old saying was, "June brings the flax." For seed it stood till it was all yellow. The flaxseed was used for making oil. Usually the upper chambers of country stores were filled a foot deep with flaxseed in the autumn, waiting for good sleighing to convey the seed to town.
In New Hampshire in early days, a wheelwright was not a man who made wagon-wheels (as such he would have had scant occupation), but one who made spinning-wheels. Often he carried them around the country on horseback selling them, thus adding another to the many interesting itineracies of colonial days. Spinning-wheels would seem clumsy for horse-carriage, but they were not set up, and several could be compactly carried when taken apart; far more ticklish articles went on pack-horses,—large barrels, glazed window-sashes, etc. Nor would it seem very difficult for a man to carry spinning-wheels on horseback, when frequently a woman would jump on horseback in the early morning, and with a baby on one arm and a flax-wheel tied behind, would ride several miles to a neighbor's to spend the day spinning in cheerful companionship. A century ago one of these wheelwrights sold a fine spinning-wheel for a dollar, a clock-reel for two dollars, and a wool-wheel for two dollars.
Few persons are now living who have ever seen carried on in a country home in America any of these old-time processes which have been recounted. As an old antiquary wrote:—
"Few have ever seen a woman hatchel flax or card tow, or heard the buzzing of the foot-wheel, or seen bunches of flaxen yarn hanging in the kitchen, or linen cloth whitening on the grass. The flax-dresser with the shives, fibres, and dirt of flax covering his garments, and his face begrimed with flax-dirt has disappeared; the noise of his brake and swingling knife has ended, and the boys no longer make bonfires of his swingling tow. The sound of the spinning-wheel, the song of the spinster, and the snapping of the clock-reel all have ceased; the warping bars and quill wheel are gone, and the thwack of the loom is heard only in the factory. The spinning woman of King Lemuel cannot be found."
Frequent references are made to flax in the Bible, notably in the Book of Proverbs; and the methods of growing and preparing flax by the ancient Egyptians were precisely the same as those of the American colonist a hundred years ago, of the Finn, Lapp, Norwegian, and Belgian flax-growers to-day. This ancient skill was not confined to flax-working. Rosselini, the eminent hierologist, says that every modern craftsman may see on Egyptian monuments four thousand years old, representations of the process of his craft just as it is carried on to-day. The paintings in the Grotto of El Kab, shown in Hamilton's Ægyptica, show the pulling, stocking, tying, and rippling of flax going on just as it is done in Egypt now. The four-tooth ripple of the Egyptian is improved upon, but it is the same implement. Pliny gives an account of the mode of preparing flax: plucking it up by the roots, tying it in bundles, drying, watering, beating, and hackling it, or, as he says, "combing it with iron hooks." Until the Christian era linen was almost the only kind of clothing used in Egypt, and the teeming banks of the Nile furnished flax in abundance. The quality of the linen can be seen in the bands preserved on mummies. It was not, however, spun on a wheel, but on a hand-distaff, called sometimes a rock, on which the women in India still spin the very fine thread which is employed in making India muslins. The distaff was used in our colonies; it was ordered that children and others tending sheep or cattle in the fields should also "be set to some other employment withal, such as spinning upon the rock, knitting, weaving tape, etc." I heard recently a distinguished historian refer in a lecture to this colonial statute, and he spoke of the children sitting upon a rock while knitting or spinning, etc., evidently knowing naught of the proper signification of the word.
The homespun industries have ever been held to have a beneficent and peace-bringing influence on women. Wordsworth voiced this sentiment when he wrote his series of sonnets beginning:—
Chaucer more cynically says, through the Wife of Bath:—
Spinning doubtless was an ever-ready refuge in the monotonous life of the early colonist. She soon had plenty of material to work with. Everywhere, even in the earliest days, the culture of flax was encouraged. By 1640 the Court of Massachusetts passed two orders directing the growth of flax, ascertaining what colonists were skilful in breaking, spinning, weaving, ordering that boys and girls be taught to spin, and offering a bounty for linen grown, spun, and woven in the colony. Connecticut passed similar measures. Soon spinning-classes were formed, and every family ordered to spin so many pounds of flax a year, or to pay a fine. The industry received a fresh impulse through the immigration of about one hundred Irish families from Londonderry. They settled in New Hampshire on the Merrimac about 1719, and spun and wove with far more skill than prevailed among those English settlers who had already become Americans. They established a manufactory according to Irish methods, and attempts at a similar establishment were made in Boston.
There was much public excitement over spinning, and prizes were offered for quantity and quality. Women, rich as well as poor, appeared on Boston Common with their wheels, thus making spinning a popular holiday recreation. A brick building was erected as a spinning-school costing £15,000, and a tax was placed on carriages and coaches in 1757 to support it. At the fourth anniversary in 1749 of the "Boston Society for promoting Industry and Frugality," three hundred "young spinsters" spun on their wheels on Boston Common. And a pretty sight it must have been: the fair young girls in the quaint and pretty dress of the times, shown to us in Hogarth's prints, spinning on the green grass under the great trees. In 1754, on a like occasion, a minister preached to the "spinsters," and a collection of £453 was taken up. This was in currency of depreciated value. At the same time premiums were offered in Pennsylvania for weaving linen and spinning thread. Benjamin Franklin wrote in his Poor Richard's Almanac:—
But the German colonists long before this had been famous flax-raisers. A Pennsylvania poet in 1692 descanted on the flax-workers of Germantown:—
Father Pastorius, their leader, forever commemorated his interest in his colony and in the textile arts by his choice for a device for a seal. Whittier thus describes it in his Pennsylvania Pilgrim:—
Virginia was earlier even in awakening interest in manufacturing flax than Massachusetts, for wild flax grew there in profusion, ready for gathering. In 1646 two houses were ordered to be erected at Jamestown as spinning-schools. These were to be well built and well heated. Each county was to send to these schools two poor children, seven or eight years old, to be taught carding, spinning, and knitting. Each child was to be supplied by the county authorities on admission to the school with six barrels of Indian corn, a pig, two hens, clothing, shoes, a bed, rug, blanket, two coverlets, a wooden tray, and two pewter dishes or cups. This plan was not wholly carried out. Prizes in tobacco (which was the current money of Virginia in which everything was paid) were given, however, for every pound of flax, every skein of yarn, every yard of linen of Virginia production, and soon flax-wheels and spinners were plentiful.
Intelligent attempts were made to start these industries in the South. Governor Lucas wrote to his daughter, Mrs. Pinckney, in Charleston, South Carolina, in 1745:—
"I send by this Sloop two Irish servants, viz.: a Weaver and a Spinner. I am informed Mr. Cattle hath produced both Flax and Hemp. I pray you will purchase some, and order a loom and spinning-wheel to be made for them, and set them to work. I shall order Flax sent from Philadelphia with seed, that they may not be idle. I pray you will also purchase Wool and sett them to making Negroes clothing which may be sufficient for my own People.
"As I am afraid one Spinner can't keep a Loom at work, I pray you will order a Sensible Negroe woman or two to learn to spin, and wheels to be made for them; the man Servant will direct the Carpenter in making the loom and the woman will direct the Wheel."
The following year Madam Pinckney wrote to her father that the woman had spun all the material they could get, so was idle; that the loom had been made, but had no tackling; that she would make the harness for it, if two pounds of shoemaker's thread were sent her. The sensible negro woman and hundreds of others learned well to spin, and excellent cloth has been always woven in the low country of Carolina, as well as in the upper districts, till our own time.
In the revolt of feeling caused by the Stamp Act, there was a constant social pressure to encourage the manufacture and wearing of goods of American manufacture. As one evidence of this movement the president and first graduating class of Rhode Island College—now Brown University—were clothed in fabrics made in New England. From Massachusetts to South Carolina the women of the colonies banded together in patriotic societies called Daughters of Liberty, agreeing to wear only garments of homespun manufacture, and to drink no tea. In many New England towns they gathered together to spin, each bringing her own wheel. At one meeting seventy linen-wheels were employed. In Rowley, Massachusetts, the meeting of the Daughters is thus described:—
"A number of thirty-three respectable ladies of the town met at sunrise with their wheels to spend the day at the house of the Rev'd Jedediah Jewell, in the laudable design of a spinning match. At an hour before sunset, the ladies there appearing neatly dressed, principally in homespun, a polite and generous repast of American production was set for their entertainment. After which being present many spectators of both sexes, Mr. Jewell delivered a profitable discourse from Romans xii. 2: "Not slothful in business, fervent in spirit, serving the Lord."
Matters of church and patriotism were never far apart in New England; so whenever the spinners gathered at New London, Newbury, Ipswich, or Beverly, they always had an appropriate sermon. A favorite text was Exodus xxxv. 25: "And all the women that were wise-hearted did spin with their hands." When the Northboro women met, they presented the results of their day's work to their minister. There were forty-four women and they spun 2223 knots of linen and tow, and wove one linen sheet and two towels.
By Revolutionary times General Howe thought "Linen and Woollen Goods much wanted by the Rebels"; hence when he prepared to evacuate Boston he ordered all such goods carried away with him. But he little knew the domestic industrial resources of the Americans. Women were then most proficient in spinning. In 1777 Miss Eleanor Fry of East Greenwich, Rhode Island, spun seven skeins one knot linen yarn in one day, an extraordinary amount. This was enough to weave twelve linen handkerchiefs. At this time when there were about five or six skeins to a pound of flax, the pay for spinning was sixpence a skein. The Abbé Robin wondered at the deftness of New England spinners.
In 1789 an outcry was raised against the luxury said to be eating away the substance of the new country. The poor financial administration of the government seemed deranging everything; and again a social movement was instituted in New England to promote "Oeconomy and Household Industries." "The Rich and Great strive by example to convince the Populace of their error by Growing their own Flax and Wool, having some one in the Family to dress it, and all the Females spin, several weave and bleach the linen." The old spinning-matches were revived. Again the ministers preached to the faithful women "Oeconomists," who thus combined religion, patriotism, and industry. Truly it was, as a contemporary writer said, "a pleasing Sight: some spinning, some reeling, some carding cotton, some combing flax," as they were preached to.
Within a few years attempts have been made in England and Ireland to encourage flax-growing, as before it is spun it gives employment to twenty different classes of laborers, many parts of which work can be done by young and unskilled children. In Courtrai, where hand spinning and weaving of flax still flourish, the average earnings of a family are three pounds a week. In Finland homespun linen still is made in every household. The British Spinning and Weaving School in New Bond Street is an attempt to revive the vanished industry in England. In our own country it is pleasant to record that the National Association of Cotton Manufacturers is planning to start on a large scale the culture and manufacture of flax in our Eastern states; this is not, however, with any thought of reviving either the preparation, spinning, or weaving of flax by old-time hand processes.
The art of spinning was an honorable occupation for women as early as the ninth century; and it was so universal that it furnished a legal title by which an unmarried woman is known to this day. Spinster is the only one of all her various womanly titles that survives; webster, shepster, litster, brewster, and baxter are obsolete. The occupations are also obsolete save those indicated by shepster and baxter—that is, the cutting out of cloth and baking of bread; these are the only duties among them all that she still performs.
The wool industry dates back to prehistoric man. The patience, care, and skill involved in its manufacture have ever exercised a potent influence on civilization. It is, therefore, interesting and gratifying to note the intelligent eagerness of our first colonists for wool culture. It was quickly and proudly noted of towns and of individuals as a proof of their rapid and substantial progress that they could carry on any of the steps of the cloth industry. Good Judge Sewall piously exulted when Brother Moody started a successful fulling-mill in Boston. Johnson in his Wonder-working Providence tells with pride that by 1654 New Englanders "have a fulling-mill and caused their little ones to be very dilligent in spinning cotton-woole, many of them having been clothiers in England." This has ever seemed to me one of the fortunate conditions that tended to the marked success of the Massachusetts Bay Colony, that so many had been "clothiers" or cloth-workers in England; or had come from shires in England where wool was raised and cloth made, and hence knew the importance of the industry as well as its practical workings.
As early as 1643 the author of New England's First Fruits wrote: "They are making linens, fustians, dimities, and look immediately to woollens from their own sheep." Johnson estimated the number of sheep in the colony of Massachusetts, about 1644, as three thousand. Soon the great wheel was whirring in every New England house. The raising of sheep was encouraged in every way. They were permitted to graze on the commons; it was forbidden to send them from the colony; no sheep under two years old could be killed to sell; if a dog killed a sheep, the dog's owner must hang him and pay double the cost of the sheep. All persons who were not employed in other ways, as single women, girls, and boys, were required to spin. Each family must contain one spinner. These spinners were formed into divisions or "squadrons" of ten persons; each division had a director. There were no drones in this hive; neither the wealth nor high station of parents excused children from this work. Thus all were levelled to one kind of labor, and by this levelling all were also elevated to independence. When the open expression of revolt came, the homespun industries seemed a firm rock for the foundation of liberty. People joined in agreements to eat no lamb or mutton, that thus sheep might be preserved, and to wear no imported woollen cloth. They gave prizes for spinning and weaving.
Great encouragement was given in Virginia in early days to the raising and manufacture of wool. The Assembly estimated that five children not over thirteen years of age could by their work readily spin and weave enough to keep thirty persons clothed. Six pounds of tobacco was paid to any one bringing to the county court-house where he resided a yard of homespun woollen cloth, made wholly in his family; twelve pounds of tobacco were offered for reward for a dozen pair of woollen hose knitted at home. Slaves were taught to spin; and wool-wheels and wool-cards are found by the eighteenth century on every inventory of planters' house furnishings.
The Pennsylvania settlers were early in the encouragement of wool manufacture. The present industry of hosiery and knit goods long known as Germantown goods began with the earliest settlers of that Pennsylvania town. Stocking-weavers were there certainly as early as 1723; and it is asserted there were knitting-machines. At any rate, one Mack, the son of the founder of the Dunkers, made "leg stockings" and gloves. Rev. Andrew Burnaby, who was in Germantown in 1759, told of a great manufacture of stockings at that date. In 1777 it was said that a hundred Germantown stocking-weavers were out of employment through the war. Still it was not till 1850 that patents for knitting-machines were taken out there.
Among the manufactures of the province of Pennsylvania in 1698 were druggets, serges, and coverlets; and among the registered tradesmen were dyers, fullers, comb-makers, card-makers, weavers, and spinners. The Swedish colony as early as 1673 had the wives and daughters "employing themselves in spinning wool and flax and many in weaving." The fairs instituted by William Penn for the encouragement of domestic manufactures and trade in general, which were fostered by Franklin and continued till 1775, briskly stimulated wool and flax manufacture.
In 1765 and in 1775 rebellious Philadelphians banded together with promises not to eat or suffer to be eaten in their families any lamb or "meat of the mutton kind"; in this the Philadelphia butchers, patriotic and self-sacrificing, all joined. A wool-factory was built and fitted up and an appeal made to the women to save the state. In a month four hundred wool-spinners were at work. But the war cut off the supply of raw material, and the manufacture languished. In 1790, after the war, fifteen hundred sets of irons for spinning-wheels were sold from one shop, and mechanics everywhere were making looms.
New Yorkers were not behindhand in industry. Lord Cornbury wrote home to England, in 1705, that he "had seen serge made upon Long Island that any man might wear; they make very good linen for common use; as for Woollen I think they have brought that to too great perfection."
In Cornbury's phrase, "too great perfection," may be found the key for all the extraordinary and apparently stupid prohibitions and restrictions placed by the mother-country on colonial wool manufacture. The growth of the woollen industry in any colony was regarded at once by England with jealous eyes. Wool was the pet industry and principal staple of Great Britain; and well it might be, for until the reign of Henry VIII. English garments from head to foot were wholly of wool, even the shoes. Wool was also received in England as currency. Thomas Fuller said, "The wealth of our nation is folded up in broadcloth." Therefore, the Crown, aided by the governors of the provinces, sought to maintain England's monopoly by regulating and reducing the culture of wool in America through prohibiting the exportation to England of any American wool or woollen materials. In 1699 all vessels sailing to England from the colonies were prohibited taking on board any "Wool, Woolfells, Shortlings, Moslings, Wool Flocks, Worsteds, Bays, Bay or Woollen Yarn, Cloath, Serge, Kersey, Says, Frizes, Druggets, Shalloons, etc."; and an arbitrary law was passed prohibiting the transportation of home-made woollens from one American province to another. These laws were never fully observed and never checked the culture and manufacture of wool in this country. Hence our colonies were spared the cruel fate by which England's same policy paralyzed and obliterated in a few years the glorious wool industry of Ireland. Luckily for us, it is further across the Atlantic Ocean than across St. George's Channel.
The "all-wool goods a yard wide," which we so easily purchase to-day, meant to the colonial dame or daughter the work of many weeks and months, from the time when the fleeces were first given to her deft hands. Fleeces had to be opened with care, and have all pitched or tarred locks, dag-locks, brands, and feltings cut out. These cuttings were not wasted, but were spun into coarse yarn. The white locks were carefully tossed and separated and tied into net bags with tallies to be dyed. Another homely saying, "dyed in the wool," showed a process of much skill. Blue, in all shades, was the favorite color, and was dyed with indigo. So great was the demand for this dye-stuff that indigo-pedlers travelled over the country selling it.
Madder, cochineal, and logwood dyed beautiful reds. The bark of red oak or hickory made very pretty shades of brown and yellow. Various flowers growing on the farm could be used for dyes. The flower of the goldenrod, when pressed of its juice, mixed with indigo, and added to alum, made a beautiful green. The juice of the pokeberry boiled with alum made crimson dye, and a violet juice from the petals of the iris, or "flower-de-luce," that blossomed in June meadows, gave a delicate light purple tinge to white wool.
The bark of the sassafras was used for dyeing yellow or orange color, and the flowers and leaves of the balsam also. Fustic and copperas gave yellow dyes. A good black was obtained by boiling woollen cloth with a quantity of the leaves of the common field-sorrel, then boiling again with logwood and copperas.
In the South there were scores of flowers and leaves that could be used for dyes. During the Revolutionary War one enterprising South Carolinian got a guinea a pound for a yellow dye he made from the sweet-leaf or horse-laurel. The leaves and berries of gall-berry bush made a good black much used by hatters and weavers. The root of the barberry gave wool a beautiful yellow, as did the leaves of the devil's-bit. The petals of Jerusalem artichoke and St.-John's-wort dyed yellow. Yellow root is a significant name and reveals its use: oak, walnut, or maple bark dyed brown. Often the woven cloth was dyed, not the wool.
The next process was carding; the wool was first greased with rape oil or "melted swine's grease," which had to be thoroughly worked in; about three pounds of grease were put into ten pounds of wool. Wool-cards were rectangular pieces of thin board, with a simple handle on the back or at the side; to this board was fastened a smaller rectangle of strong leather, set thick with slightly bent wire teeth, like a coarse brush. The carder took one card with her left hand, and resting it on her knee, drew a tuft of wool across it several times, until a sufficient quantity of fibre had been caught upon the wire teeth. She then drew the second wool-card, which had to be warmed, across the first several times, until the fibres were brushed parallel by all these "tummings." Then by a deft and catchy motion the wool was rolled or carded into small fleecy rolls which were then ready for spinning.
Wool-combs were shaped like the letter T, with about thirty long steel teeth from ten to eighteen inches long set at right angles with the top of the T. The wool was carefully placed on one comb, and with careful strokes the other comb laid the long staple smooth for hard-twisted spinning. It was tedious and slow work, and a more skilful operation than carding; and the combs had to be kept constantly heated; but no machine-combing ever equalled hand-combing. There was a good deal of waste in this combing, that is, large clumps of tangled wool called noil were combed out. They were not really wasted, we may be sure, by our frugal ancestors, but were spun into coarse yarn.
An old author says: "The action of spinning must be learned by practice, not by relation." Sung by the poets, the grace and beauty of the occupation has ever shared praise with its utility.
Wool-spinning was truly one of the most flexible and alert series of movements in the world, and to its varied and graceful poises our grandmothers may owe part of the dignity of carriage that was so characteristic of them. The spinner stood slightly leaning forward, lightly poised on the ball of the left foot; with her left hand she picked up from the platform of the wheel a long slender roll of the soft carded wool about as large round as the little finger, and deftly wound the end of the fibres on the point of the spindle. She then gave a gentle motion to the wheel with a wooden peg held in her right hand, and seized with the left the roll at exactly the right distance from the spindle to allow for one "drawing." Then the hum of the wheel rose to a sound like the echo of wind; she stepped backward quickly, one, two, three steps, holding high the long yarn as it twisted and quivered. Suddenly she glided forward with even, graceful stride and let the yarn wind on the swift spindle. Another pinch of the wool-roll, a new turn of the wheel, and da capo.
The wooden peg held by the spinner deserves a short description; it served the purpose of an elongated finger, and was called a driver, wheel-peg, etc. It was about nine inches long, an inch or so in diameter; and at about an inch from the end was slightly grooved in order that it might surely catch the spoke and thus propel the wheel.
It was a good day's work for a quick, active spinner to spin six skeins of yarn a day. It was estimated that to do that with her quick backward and forward steps she walked over twenty miles.
The yarn might be wound directly upon the wooden spindle as it was spun, or at the end of the spindle might be placed a spool or broach which twisted with the revolving spindle, and held the new-spun yarn. This broach was usually simply a stiff roll of paper, a corn-cob, or a roll of corn-husk. When the ball of yarn was as large as the broach would hold, the spinner placed wooden pegs in certain holes in the spokes of her spinning-wheel and tied the end of the yarn to one peg. Then she took off the belt of her wheel and whirred the big wheel swiftly round, thus winding the yarn on the pegs into hanks or clews two yards in circumference, which were afterwards tied with a loop of yarn into knots of forty threads; while seven of these knots made a skein. The clock-reel was used for winding yarn, also a triple reel.
The yarn might be wound from the spindle into skeins in another way,—by using a hand-reel, an implement which really did exist in every farmhouse, though the dictionaries are ignorant of it, as they are of its universal folk-name, niddy-noddy. This is fortunately preserved in an every-day domestic riddle:—
The three pieces of these niddy-noddys were set together at curious angles, and are here shown rather than described in words. Holding the reel in the left hand by seizing the central "body" or rod, the yarn was wound from end to end of the reel, by an odd, waving, wobbling motion, into knots and skeins of the same size as by the first process described. One of these niddy-noddys was owned by Nabby Marshall of Deerfield, who lived to be one hundred and four years old. The other was brought from Ireland in 1733 by Hugh Maxwell, father of the Revolutionary patriot Colonel Maxwell. As it was at a time of English prohibitions and restrictions of American manufactures, this niddy-noddy, as an accessory and promoter of colonial wool manufacture, was smuggled into the country.
Sometimes the woollen yarn was spun twice; especially if a close, hard-twisted thread was desired, to be woven into a stiff, wiry cloth. When there were two, the first spinning was called a roving. The single spinning was usually deemed sufficient to furnish yarn for knitting, where softness and warmth were the desired requisites.
It was the pride of a good spinster to spin the finest yarn, and one Mistress Mary Prigge spun a pound of wool into fifty hanks of eighty-four thousand yards; in all, nearly forty-eight miles. If the yarn was to be knitted, it had to be washed and cleansed. The wife of Colonel John May, a prominent man in Boston, wrote in her diary for one day:—
"A large kettle of yarn to attend upon. Lucretia and self rinse, scour through many waters, get out, dry, attend to, bring in, do up and sort 110 score of yarn; this with baking and ironing. Then went to hackling flax."
It should be remembered that all those bleaching processes, the wringing out and rinsing in various waters, were far more wearisome then than they would be to-day, for the water had to be carried laboriously in pails and buckets, and drawn with pumps and well-sweeps; there were no pipes and conduits. Happy the household that had a running brook near the kitchen door.
Of course all these operations and manipulations usually occupied many weeks and months, but they could be accomplished in a much shorter time. When President Nott of Union College, and his brother Samuel, the famous preacher, were boys on a stony farm in Connecticut, one of the brothers needed a new suit of clothes, and as the father was sick there was neither money nor wool in the house. The mother sheared some half-grown fleece from her sheep, and in less than a week the boy wore it as clothing. The shivering and generous sheep were protected by wrappings of braided straw. During the Revolution, it is said that in a day and a night a mother and her daughters in Townsend, Massachusetts, sheared a black and a white sheep, carded from the fleece a gray wool, spun, wove, cut and made a suit of clothes for a boy to wear off to fight for liberty.
The wool industry easily furnished home occupation to an entire family. Often by the bright firelight in the early evening every member of the household might be seen at work on the various stages of wool manufacture or some of its necessary adjuncts, and varied and cheerful industrial sounds fill the room. The old grandmother, at light and easy work, is carding the wool into fleecy rolls, seated next the fire; for, as the ballad says, "she was old and saw right dimly." The mother, stepping as lightly as one of her girls, spins the rolls into woollen yarn on the great wheel. The oldest daughter sits at the clock-reel, whose continuous buzz and occasional click mingles with the humming rise and fall of the wool-wheel, and the irritating scratch, scratch, of the cards. A little girl at a small wheel is filling quills with woollen yarn for the loom, not a skilled work; the irregular sound shows her intermittent industry. The father is setting fresh teeth in a wool-card, while the boys are whittling hand-reels and loom-spools.
One of the household implements used in wool manufacture, the wool-card, deserves a short special history as well as a description. In early days the leather back of the wool-card was pierced with an awl by hand; the wire teeth were cut off from a length of wire, were slightly bent, and set and clinched one by one. These cards were laboriously made by many persons at home, for their household use. As early as 1667 wire was made in Massachusetts; and its chief use was for wool-cards. By Revolutionary times it was realized that the use of wool-cards was almost the mainspring of the wool industry, and £100 bounty was offered by Massachusetts for card-wire made in the state from iron mined in what they called then the "United American States." In 1784 a machine was invented by an American which would cut and bend thirty-six thousand wire teeth an hour. Another machine pierced the leather backs. This gave a new employment to women and children at home and some spending-money. They would get boxes of the bent wire teeth and bundles of the leather backs from the factories and would set the teeth in the backs while sitting around the open fire in the evening. They did this work, too, while visiting—spending an afternoon; and it was an unconscious and diverting work like knitting; scholars set wool-cards while studying, and schoolmistresses while teaching. This method of manufacture was superseded fifteen years later by a machine invented by Amos Whittemore, which held, cut, and pierced the leather, drew the wire from a reel, cut and bent a looped tooth, set it, bent it, fastened the leather on the back, and speedily turned out a fully made card. John Randolph said this machine had everything but an immortal soul. By this time spinning and weaving machinery began to crowd out home work, and the machine-made cards were needed to keep up with the increased demand. At last machines crowded into every department of cloth manufacture; and after carding-machines were invented in England—great rollers set with card-teeth—they were set up in many mills throughout the United States.
Families soon sent all their wool to these mills to be carded even when it was spun and woven at home. It was sent rolled up in a homespun sheet or blanket pinned with thorns; and the carded rolls ready for spinning were brought home in the same way, and made a still bigger bundle which was light in weight for its size. Sometimes a red-cheeked farmer's lass would be seen riding home from the carding-mill, through New England woods or along New England lanes, with a bundle of carded wool towering up behind her bigger than her horse.
Of the use and manufacture of cotton I will speak very shortly. Our greatest, cheapest, most indispensable fibre is also our latest one. It never formed one of the homespun industries of the colonies; in fact, it was never an article of extended domestic manufacture.
A little cotton was always used in early days for stuffing bedquilts, petticoats, warriors' armor, and similar purposes. It was bought by the pound, East India cotton, in small quantities; the seeds were picked out one by one, by hand; it was carded on wool-cards, and spun into a rather intractable yarn which was used as warp for linsey-woolsey and rag carpets. Even in England no cotton weft, no all-cotton fabrics, were made till after 1760, till Hargreave's time. Sometimes a twisted yarn was made of one thread of cotton and one of wool which was knit into durable stockings. Cotton sewing-thread was unknown in England. Pawtucket women named Wilkinson made the first cotton thread on their home spinning-wheels in 1792.
Cotton was planted in America, Bancroft says, in 1621, but MacMaster asserts it was never seen growing here till after the Revolution save as a garden ornament with garden flowers. This assertion seems oversweeping when Jefferson could write in a letter in 1786:—