Fig. 534.
Gouge.—This tool is similar to the chisel, except for the curvature across the blade. The common gouge has the bevel on the convex or outer side and is known as an "outside" gouge. This is the more useful for ordinary work. The "inside" gouge has the bevel on the inner or concave side. Although very useful for many purposes, it is less important for general work and is harder to sharpen. Gouges are of various degrees of curvature, Fig. 534 showing a "flat" and a "quick" curve. Those of moderate depth and curvature will be more useful for your work than very deep or very flat ones.
Fig. 535.
In using the common or "outside" gouge, light, short strokes should usually be made, for only the bevel of the tool bears on the wood, which makes this gouge quite hard to control.
You can often apply the principle of the sliding or sideways cut in using the gouge, as with the chisel, to good advantage. You can roll the gouge around with your hand from side to side so as to make it cut slantingly. This is particularly useful to give a clean cut when gouging across the grain (Fig. 535). In some cases, in working out a moulding, for instance, you can hold the tool at an angle with the work and get a better result than to push it straight forward lengthways (Fig. 536).
Fig. 536.
Be careful not to scoop out little hollows below the required depth of the cut, and keep the direction of the grain in mind the same as with the chisel. The little inequalities left by the gouge can be reduced easily by the file, curved scraper, or glass and sandpaper. See Sharpening.
Gouge-Bit.—See Bits.
Grindstone.—When you get to the point of having a grindstone, get one which is somewhat soft and fine, for if too coarse it will produce a rougher edge than is desirable for your tools.
Do not allow your grindstone to become softened in spots by being left partially immersed in a trough of water, as it will wear away irregularly. With the best of care a stone will, however, become untrue after continued use, not merely in its circular outline, but the face will become hollowed and uneven. It must then be trued, either by some one of the contrivances now made for the purpose, or by simply turning the stone into the correct shape by holding the end of a piece of soft iron, as a piece of pipe, against the surface, without water, moving the iron as occasion requires, until the stone becomes true.
Grooving.—Grooves of different dimensions are often required for various purposes in wood-working. By far the best way, as a practical matter, is to take the work to a mill and have the grooving done by machine, which is not expensive. It can be done by hand with the planes devised for the purpose (as the plough), but though these are valuable tools, they are largely superseded, or becoming so, by machine-work, and it is usually fully as well for the amateur to take such work to the mill as to buy the tools.
In some cases the sides of the groove can be sawed by the hand-saws and the material removed by the chisel, but this is not easy if the groove is long. Pieces are sometimes clamped beside the line to guide the saw and sometimes even attached to the saw itself, or to a piece of saw-blade. The lines for the groove can be scored with the knife or chisel and the wood between removed by the chisel, much as in cutting a mortise.
In nice work, as fitting a shelf in a bookcase, it makes a better joint not to fit the entire end of the shelf into a groove, but to cut a tongue or wide tenon on the end of the shelf, with a shoulder at each side and the front edge, to fit into a corresponding groove, as shown in Fig. 284.
Half-Round File.—See File.
Fig. 537.
Fig. 538.
Fig. 539.
Fig. 540.
Fig. 541.
Fig. 542.
Fig. 543.
Halving.—This joint shown in Fig. 537 is a common, simple, and good way of joining two sticks when they cross at right angles or obliquely. Place the sticks in position and mark the width of each upon the surface of the other, using a knife or chisel for scribing. With small sticks the wood can be removed with the knife, first cutting a notch at each side and then paring off the wood between (Fig. 538). With large pieces the lines should be marked by the square, the depth (one-half the thickness of either piece) by the gauge. The lines at the outside of the space can then be sawed down to the gauge line, taking care to keep just on the inside edge of the line. The wood between can be pared out with the chisel down to the gauge lines. When the halving is at the ends of the pieces or at the end of one piece (Fig. 539), the process is the same, except that the wood can be entirely removed by the saw. Other forms involving bevelling and dovetailing are shown in Figs. 540, 541, and 542. This principle of the lap joint is often carried a little further and we have the open mortise and tenon (Fig. 543), which can successfully be applied to a mitred joint and can also be dovetailed, and boxes are now made by machine with the corners entirely made up of a continuous series of these joints (Fig. 544). See Joints.
Fig. 544.
Hammer.—The hammer is made in many forms, but the common kind used by carpenters will usually answer your purpose, and is too familiar to require description. For general use select one of medium size and weight. Remember that the face of the hammer-head, although harder than the nails it is meant to drive, is not intended to pound every piece of hardened steel you may run across, nor to break up boulders when you are after minerals. For the use of the hammer see Nailing.
Hand-Screws.—Hand-screws are of great use in clamping work that has been glued and for holding pieces in any required position. Wooden hand-screws are probably the most generally useful, but a couple (or more) of the simple iron clamps will be of great service at times, as they can be used more advantageously than the wooden ones in some kinds of work. Get medium-sized hand-screws rather than small ones if you can, as they will be generally more serviceable.
Fig. 545.
Fig. 546.
Fig. 547.
To open or close a hand-screw, hold it at arm's-length in front of you with a handle in each hand, and with a twirling motion revolve it toward or from you, as may be required, to increase or decrease the opening between the jaws. The screws should be greased or rubbed over with black-lead, soap, or bayberry tallow.
To hold two pieces together with uniform pressure is of course necessary for gluing and various other operations, but a little practice will show you how to adjust the hand-screws so that the jaws will bear on the wood evenly. The main point to remember is to keep the jaws parallel. The final tightening is given entirely by the outer screw, so, in adjusting the screws, leave the jaws open a little at the tip as in Fig. 545, that when the final pressure is put upon the outer screw the jaws will bear on the wood with an even pressure (Fig. 546). If the jaws were adjusted to bear evenly before tightening the outer screw, the final result would be as shown in Fig. 547.
Fig. 548.
In clamping together finished work or pieces which could be injured by the pressure, always put pieces of waste wood between the work and the hand-screws. In case of delicate work, like carving or mouldings, a piece of soft pine placed between the surface and the hand-screws or clamps will enable considerable pressure to be applied without injury to the work.
A simple home-made clamp, suitable for such work as temporarily holding in place parts of the frame of a boat, for instance, is shown in Fig. 548. See Clamps and also Figs. 66 and 647.
Hatchet.—The hatchet is too familiar to need description. A common, medium-sized hatchet, that can easily be swung with one hand, is all that the beginner will ordinarily require, although there is quite a variety of hatchets and axes for various purposes.
The main thing in the use of the hatchet, besides keeping your fingers out of the way, is to look sharply after the direction of the grain of the wood, as it is not easy to stop a blow in the wrong place, for the hatchet is not so easily controlled as some other tools. Experience is the best teacher in the use of a hatchet. For removing superfluous wood with the hatchet, see Paring.
Hinges.—There are many varieties of hinges for various purposes. The common kind, like that shown in Fig. 135, had best, for neatness' sake, on moderately heavy work, be narrower than the thickness of the stock, so as not to extend across the edge. The hinge should be sunk in the wood of one or both of the parts to be hinged—in the case of many boxes, for instance, one half of the hinge when shut is usually sunk in each part, but in some kinds of work the whole thickness may be sunk in one part. The hinge can be held in position on the edge (in the case of the box) so that the centre of the pin on which it turns is in line with the back of the box, or sometimes a little outside. Marks can be made with the knife or chisel at the ends of the hinge, and the recess in which it is to fit marked with the square and gauge. This wood should be removed with the chisel, first making cross cuts to break up the grain, as in Fig. 614. Fit the other hinge or hinges in the same way. Next lay the lid exactly in position on top of the hinges and mark by them and cut the recesses in the top in the same way. Hold the hinges in place with two or three screws each and see whether the cover opens and shuts as it should. Make any needed alterations, and finally screw the hinges firmly in place. Another way is to place the lid exactly in position (shut) and mark directly from the hinges, on both box and cover at the same time, the points from which to lay out the recesses. It will be well to look at a properly fitted hinge for a similar purpose before beginning your work, since one rule cannot be laid down for all cases.
For strap-hinges, T-hinges, and the like, see page 247.
Holes and Cracks, To Fill.—The simplest way to stop holes, cracks, checks, and the like, in painted work, is with putty, always applying it after the first coat of paint and never before (see Painting), but this method should not be used for other than painted work, and the nicer the work, the less desirable the use of putty becomes.
For nice work, as furniture, which has not been finished, small holes or cracks are often stopped by putting a daub of hot glue on the smooth end of a piece of wood of the same kind as the article, and with a sharp chisel, held nearly at right angles with the surface, scraping off fine wood-dust, which, mixing with the glue, forms a paste with which the crack can be more than filled. When hard, the surplus can be pared and scraped off.
Plaster of Paris (calcined plaster), mixed with very thin hot glue, is excellent for stopping cracks and holes of considerable size. It can be mixed with water only, but this is not as good.
Fig. 549.
Fitting in a plug of wood is a good way when the hole is of such shape that you can do so, making the grain of the plug run the same way as that of the piece to be plugged. Taper the plug slightly, so that when driven in it will fit tightly and not be flush with the surface, but project above it (Fig. 549). Dip in hot glue, and drive well in. When dry smooth off. If the hole is irregular, trim to some shape to which you can fit a plug. In nice work take pains to have the plug a good match for the rest of the wood.
Slight cracks at the end of a piece can often be plugged and at the same time secured against further splitting by sawing directly down the crack, so as to remove it and substitute a straight saw-kerf. In this kerf a slip of wood can be fitted and glued.
Wax, and also melted shellac, can be used to stop holes and cracks in finished work. For this, see under Finishing.
Jack-Plane.—See Plane.
Jointer.—See Plane.
Fig. 550.
Jointing.—This term is applied to the act of straightening and making true the edges of two boards or planks which are to be joined to make a tight joint, with glue or otherwise. It is, also, popularly applied to straightening the edge of one piece only, as to "joint" the edge of a board. This you will often have to do, and for jointing two edges which are to be glued particular care will be required. Assuming that the edges have been got out nearly straight, the only plane you will require is the fore-plane,—or better, the jointer, or even the "long" jointer if the piece is long and you are fortunate enough to have these tools,—and it should be set fine, although if the edge is very crooked and you have to work off much superfluous stock, the iron can be set to make a coarse shaving at first.
In shooting or jointing edges it is customary to hold the finger under the sole of the plane as a guide (Fig. 550). This helps in regard to the common fault of tipping the plane sideways so as to plane off more on one side than on the other (Fig. 551). This trouble may be aggravated by a wrong position of the left hand on the fore part of the plane in case you use a wooden plane (see Fig. 624 for correct position). Keep testing across the edge with the square (Fig. 640). The shooting-board can be used to advantage for short pieces (see Shooting-board), and attachable guides can also be obtained.
Fig. 551.
The jointing should be done with long, deliberate, steady strokes. Any hasty, hit-or-miss slashing away with the plane will be sure to result in a bad joint, and you can easily get the edge into such shape by three or four careless strokes that it will take you a good while to get it straight. Try also to avoid planing the edge rounding, from end to end (see Plane, Figs. 635-637). Sight along the edge. Also test with straight-edge, looking toward the light. If any shines through, the edge is not yet accurate and the process must be resumed.
Fig. 552.
If you are jointing two edges, as for a "glue-joint," first examine the pieces to see which edges will best go together, according to the purpose for which they are intended. Look at the end grain so as to arrange it in different ways if you are building up a piece of selected parts (Fig. 559). If merely joining two or more boards to make a wider one, notice the way the grain runs lengthways, and the way it crops up to the surface, for you will have, for everything but the roughest work, to plane the surface over after the joint is glued, and if the grain runs in two or three different ways it will be harder to make the surface smooth. There are cases, however, in handsomely figured wood, as quartered oak or mahogany, where you will arrange the grain in the way that will look the best, but in such cases you expect to go through extra labour for the sake of having the article as handsome as possible. With soft, straight-grained white pine or whitewood, these matters are of less importance. When you have the pieces laid together in the best way, mark on the surface right across the joints (Fig. 552) so that you will know how to put the pieces together, for you will forget how they were arranged after you have moved them around a few times.
Fig. 553.
Joint each edge separately. For nice work it is well to joint the edges of the successive pieces alternately from opposite sides,—that is, if in planing the edge of the first piece the marked (or face) side of the board is towards you, plane the edge of the next piece with the face side of the board against the bench, or away from you. This helps to counteract the result of any tendency to tip the plane to one side or any inaccuracy in setting the plane-iron. See Shooting-board.
Then, putting one piece in the vice with the jointed edge upwards, lay the other edge upon it in the proper position and see if the two edges touch throughout. If not, one or both must be planed with thin, careful strokes until they do fit, for the joint will not be good unless the edges coincide. Remember, however, that it takes more than merely touching to make a good joint. The surfaces of the boards must be in line (in the same plane). Of course this really depends upon the edges being square. Test by holding a straight-edge, the square, the edge of the plane, or anything straight, against the surface of the boards (Fig. 553).[47]
Do not be misled by the directions you may see in "amateur" books and magazine articles which tell you, for cases like this,—when you wish to glue up the lid of a desk, for instance,—to plane and sandpaper your boards carefully on the sides and then fit the edges together, after which you "have only to glue the edges and the job is done." That is not the right way to make a glued joint, as you will find out for yourself after you have planed a few dozen boards the second time. The skilled workman seldom attempts to do this except in repairing or some case where the surface of the pieces must be preserved. The practical work-man's way (which is the way for you), is to glue first and plane afterwards. The best way, practically, is to glue up the rough boards before they have been planed at all, and then have the whole planed down as one piece by machine to the required thickness. Of course you should get the surfaces as nearly in line as you can, to avoid needless planing afterwards, but give your special attention to making the joint hold (see note under Clamps).
Sometimes the edges of boards to be glued are purposely planed, hollowing lengthways, so that the two pieces touch at the ends, but do not quite come together in the middle, the idea being that a clamp at the middle will force the joint together for its whole length and will give a stronger result than to attempt to make both edges exactly straight. If there is to be any open place in the joint before gluing, it is better to have it at the middle than at the ends, but there is a difference of opinion as to whether there is any advantage in springing boards to fit in this way.
Before gluing hardwood edges, it is well to tooth them over with the toothed-plane, if you have one. (See Plane.)
See Plane, Gluing, Joints, Cleating, Dowelling, etc.
Joints and Splices.—There are many kinds of splices and joints used in the different branches of wood-work, a few of which are here given.
Fig. 554.
The common square butt-joint (Fig. 554) is the simplest way to join two pieces at right angles, as in making a box or frame, and is used for all common work. Glue is of but little use with this joint. Rely wholly on nails or screws.
Fig. 555.
To make a better joint, cut a rabbet at the end of one piece and you have a joint (Fig. 555) which shows less end wood, and can be helped a good deal by gluing, on account of the shoulder.
Fig. 556.
Another way is shown in Fig. 556. Some strength and stiffness is gained by the tongue and groove, but a groove near the end introduces an element of weakness.
Fig. 557.
A much stronger way and a tighter joint (Fig. 557) is often used for cisterns, water-tanks, and horse troughs, but the projecting ends are objectionable for most purposes. See Halving, Mitring, Dovetailing, and also Box-making, page 219.
In nailing any such joints as those just shown, remember to always bore holes for the nails wherever there is danger of splitting. See Awl, Bits, Boring, Nailing.
There are many ways, besides those just mentioned, for joining sticks and timbers at right angles, which is something you will often have to do, whether for a kite or some small framework or for the timbers of a building.
Fig. 558.
To join two or more boards or planks to make a wider surface, several methods can be used. Cleating, though strong and suitable for all such work as drawing-boards, rough doors, and the like, is often undesirable, both on account of the looks and because the cleats may be in the way (see Cleating). The simplest way, without cleats, is to glue the jointed edges (see Jointing and Gluing). Dowels can be used with this joint (see Dowelling), or grooves can be cut and a strip or spline or tongue inserted (Fig. 558). This last way can be done at the mill quicker and better than by hand. The edges can also be halved, or a rabbet cut in each edge from opposite sides. The boards can also be "matched" (see page 46), in which case it is not usual to glue them. All of these joints can best be made by machine.
Fig. 559.
To avoid the warping and change of shape to which wide pieces are subject, particularly when they are not middle boards (see Chapter III), they are often built up of selected narrower pieces (Fig. 559). This is done for many things,—the frames of machines, the tops of sewing-tables, drawing-boards, chopping-blocks, etc. Masts, bows, fishing-rods, and the like are sometimes built up of selected pieces, the idea being that a better result can be obtained by combining selected smaller pieces, that flaws and defects (which are apt to occur in larger pieces) can be avoided, and that sometimes the grain can be arranged to better advantage. This is doubtless true, but there is always the objection that glued joints may give way. If you can get a piece which is practically perfect, it is probably in most cases better than a glued-up combination, for it is not easy to improve on Nature when you can get her best specimens; but unless you can get first-class stock of the dimensions required, it is better to "build up" with smaller pieces of selected stock.
Where the ends of two pieces come together and you wish to make a close joint, you will, of course, saw the pieces off as squarely as possible, using the square or perhaps the mitre-box. If you mark and saw them with exactness, and if everything about their arrangement is straight and square and true, the ends will come together exactly and make a close joint, but as a practical matter this frequently will not happen, however careful you may be. For nice work, the workmanlike way in such cases is to plane or pare the ends until they fit, but for rougher work the expedient of sawing the ends to fit can be resorted to. To do this, put the ends together as they are to go (Fig. 560), keep them from moving, and saw straight down through the joint. As the saw will leave a kerf of uniform thickness, the pieces can now be pushed together and the ends will fit, unless the joint was very much open, in which case you have only to saw again, and if necessary repeat the operation until the ends fit. This is a very useful expedient in case of need, but should not be relied on as a regular way to make joints, lest it engender a careless and inaccurate method of work. This applies also to joints which meet at any angle.
Fig. 560.
Fig. 561.
In some cases, where only one side of each piece shows, as in laying floor-boards, it is usual to undercut the ends slightly—that is, to make the joint a little open at the bottom, which gives a tight and neat joint on the side which shows (Fig. 561, which is exaggerated).
Another way to make an end joint is by bevelled scarfing or splaying (Fig. 562). You will see the ends of the clapboards on old houses joined in this way, and it doubtless makes a better joint in many cases than the common square or butt-joint, but it is more work. Strips of moulding are often cut in this way.
Fig. 562.
Fig. 563.
Fig. 564.
There are many ways of splicing two or more pieces so as to get greater length, many of them, such as are used in bridge-building and roof-framing, being quite complicated. You will rarely, however, in such work as you will do at first, have occasion to do more than nail strips (fish-plates) on the sides of the pieces or make a halved splice or scarfed joint (Fig. 563). The latter is often made longer than that shown and fastened in various ways. A joint for a brace is shown in Fig. 564.
See Cleats, Doors, Dovetailing, Dowelling, Gluing, Halving, Mitring, Mortising, Nailing, etc.
Keyhole Saw.—See Saw.
Knife.—An excellent knife for shop work is a sloyd knife. A good shoe-knife will do very well. This is better for shop work than a jack-knife. It will not close on your fingers for one thing. For general purposes, however, a pocket-knife is the best thing, as you cannot carry a sloyd knife around with you. In buying it get a good plain knife with not more than two or three blades and of the best steel you can afford. Do not waste money in trying to get your whole kit of tools into the compass of one jack-knife handle. In selecting a knife, open the blades and sight along the back to see that each blade is accurately in line with the handle, as they are sometimes fastened at a slight angle, which weakens the knife.
An immense variety of work can be done with a common pocket- or jack-knife, which is the best emergency tool for either the beginner or the skilled workman. One great thing about whittling is that you cannot rely on squares, rules, or compasses to get your work right, but must be independent, think quickly, look sharply, and rely on your own faculties. A knife is so easy to sharpen that there is not much excuse for using a dull one. See Sharpening.
In cutting, always keep your left hand behind the blade, and as a general rule cut from you, for the tool may slip and cut you instead of the wood. There are cases where you have to cut towards you, but there is never any need of getting your left hand in front of the cutting-edge.
Level.—A spirit-level is important for some work, but not often necessary for the beginner, as a substitute can easily be made. A horizontal or level line being at right angles with a vertical line, a home-made level can be made by using the principle of the plumb-line, as shown on page 96. When the plumb-line hangs freely on the line ab, which is at right angles to cd, the latter line (cd) must of course be level. The frame should be several feet long for levelling large work, as it can be adjusted more accurately than if small.
Linseed Oil.—See Finishing and Painting.
Locks.—Use locks of good quality or none at all. Never put very cheap locks on good work. There are many varieties of locks, some to be screwed on the outside of the wood, others to be sunk in recesses cut in the side of the wood, others still to be let into mortises—chest-locks, door-locks, cupboard-locks, drawer-locks, etc.
To fit a chest- or box-lock (not a mortise-lock), place the lock in the right position, mark around the part required to be sunk in the wood, which can be cut away with gouge and chisel, the keyhole having been bored quite through the wood and trimmed to a neat outline which will conform to the shape of the key. When the lock has been screwed in its recess, put the "hasp," or part which is to be on the lid, into its place in the lock, just where it will be when the chest is locked. Then close the lid, and by slightly pressing you can make a mark on it to show where to put the hasp. Sometimes you can mark the place with a pencil, or by putting transfer-paper between the hasp and the wood, or by rubbing blackened grease on the plate of the hasp. The plate of the hasp should be sunk in the lid to be flush with the surface, and may then be screwed on, bearing in mind the thickness of the lid when selecting the screws. A mortise-lock is fitted in a similar way, but let into a mortise (see Mortising).
To fit a common drawer-lock, determine the place for the keyhole and place the lock in position on the inside as before. With a pencil mark the outline of the box-part of the lock, which bears against the wood. Cut away the wood within this line, making a recess slightly deeper than the thickness of the box-part of the lock. The hole must be bored for the key, as before. Put the lock into place and mark the outline of the outer plate, not merely on the inside of the drawer front but also on the top edge. Cut away the wood with the chisel to let the plate sink flush with the wood. When the keyhole is shaped, try the lock and if it works, screw it on. Close the drawer and turn the key hard to raise the bolts (the tops of which have been previously rubbed with blackened grease, such as can be scraped from an oil-stone, or using transfer paper), which, pressing against the wood, will mark the places for the mortises into which they are to slide. Cut these mortises and the drawer can be locked.
The variety of locks and their arrangement in regard to fitting is so great that it will be best for you to examine a well-fitted lock for the same purpose that the lock you have to fit is intended, for one rule cannot be given for all cases.
Mallet.—The mallet, which is merely a hammer with a wooden head, is made in various forms and sizes, from the big beetle of the wood-chopper to the ladies' carving mallet. It is used to strike the wooden tool-handles.
For heavy work a mallet with the handle put through the head from the outside, like the handle of a pickaxe, is good because the head cannot come off. A rounded head with the handle on the end (like a potato-masher) saves having to notice how you hold it, as it is equally effective in any position. A mallet of this type can be turned all in one piece. Hickory or lignum-vitæ or any dense, hard wood is good for a mallet.
You do not gain force by using the mallet instead of the hammer, but the softer and more yielding blow of the mallet saves the tool-handle.
Marking.—For all rough work the ordinary carpenter's pencil, sharpened flatways, like a screw-driver, is the most convenient and durable instrument. For nicer work, where you need more accurate lines, the common round pencil (medium hard or rather soft) is all you need, but for nice, close work (such as marking accurate joints), a knife, the corner of a chisel, a marking-awl, or a scriber of some sort is necessary. There is no need to buy any tool for this, although they are to be had—nothing is better than a common pocket-knife or a chisel. Keep your pencils sharp by rubbing them on a piece of fine sandpaper, or an old file.
Fig. 565.
In scribing with the chisel, the edge is drawn along with one corner slightly raised and the flat side next the straight-edge, holding the tool either like a pencil or for deeper scoring as in Fig. 565.
In all marking and scribing, whether with pencil, awl, knife, chisel, or other tool, be sure that the marking edge is kept close up to the rule, straight-edge, or square, as it will often tend to follow the grain of the wood and run off the line, and will sometimes force the straight-edge or square out of position if the latter is not held firmly.
Do not try to stop lines which meet at a given point, but let them cross one another when they will not show in the finished work, as it is quicker to do so and the crossing of two lines marks a point more accurately than a dot. For work to be finished, however, scoring the surface with lines should be avoided wherever they will show, as they will become conspicuous after the work is finished.
THIN RULE—FINE WORK.
Fig. 566.
THICK RULE—ROUGH WORK.
Fig. 567.
In marking lines with a straight-edge or ruler you must be careful that it does not slip. If it is long you can put weights on it. To mark a line accurately through given points, the ruler should not quite touch the points, but be pushed almost up to them and equally distant from each (Fig. 566). This will give you a clear view of both points so that you can be sure that the pencil or whatever you mark with will go as nearly as possible through the centre of each. Bearing the pencil against the edge of the ruler, you can slant it a trifle till the pencil-point will just coincide with the given point on the wood, and, keeping the same inclination, move the pencil along the ruler, and it should also go through the second given point. This applies to a regular ruler with a comparatively thin edge, and to fine work only. In marking by a thick edge, or where extreme nicety is not required, you will of course put the straight-edge right up to the points and run the pencil-point along in the angle (Fig. 567).
Besides marking lines, the straight-edge (in some form), is used to determine whether a surface is true. See Straight-edge.
For rough, off-hand marking, particularly on undressed stock, chalk is often best. Sticks, shaped like school-crayons, of graphite or some black composition, are good for rough marking.
The chalk-line is used for distances too great to be covered conveniently by a straight-edge and in places where the latter could not so well be used. The chalk-line is a chalked cord drawn taut between the two points to be connected. It is better to use a small cord than a large one, and blue chalk is often preferred to white. Fasten one end of the cord with a loop around an awl or nail at one end of the desired line, and from this point chalk the cord, holding it between the thumb and the chalk so that the cord will bear on the flat side of the chalk in such a way as to wear it away evenly without cutting it in two. Then draw the chalked cord tight to the other end of the desired line and, holding the end down with one hand, lift the cord from as near the middle as practicable with the thumb and forefinger of the other hand and let it snap back on to the surface. The cord should be raised squarely from the work and not pulled slantingly to one side or the line will not be straight.
Marking-Awl.—See Awl.
Marking-Gauge.—See Gauge.
Matching-Plane.—See Plane.
Measurements and Measuring.—For various suggestions, see Rule, and also pages 47, 48, 50, 167 (footnote), 244, and 261.
Mirror-Plates.—A good way to fasten such articles as mirrors, cabinets, etc., to the wall is by mirror-plates, which you can buy or make yourself of brass. These should be sunk in the wood so as to be flush with the back side of the shelves. After being fitted, they should be taken off during the process of finishing the work.
Mitre.—See Mitring.
Mitre-Board.—See Mitring and also page 92.
Mitre-Box.—If you can afford it, an iron mitre-box which will cut at various angles will be very useful. You can make one yourself of wood. You can get a carpenter to make you one for a small sum, but the iron ones are better. See page 90.
Mitre Shooting-Board.—See page 94.
Mitring.—A common joint is the mitre (Fig. 568). Its only advantage is that it shows nothing but a line at the angle and the "end wood" is entirely concealed. It is a weak joint at best, even when made by a skilled workman, and is particularly hard for an amateur to make well. The slightest variation in one of the corners of a frame or box throws the whole structure out of shape and in attempting to correct the error the other joints are apt to be opened, and if the whole is finally got together in a fashion it is often after bother enough to have accomplished much good work in some other way.
Fig. 568.
Fig. 569.
Fig. 570.
The mitre is particularly unscientific for wide pieces used flatways (Fig. 569), as the inevitable expansion and contraction of the pieces is very apt to cause an open joint. If the wood is not quite dry, so that it shrinks, the joint may open permanently toward the inside corner, for when the wood shrinks in width the pieces will become narrower and so separate at the joint, leaving a crack, tapering from the inner to the outer corner. Even if the wood is thoroughly seasoned it will expand and contract more or less. When it expands, the joint will tend to open at the outer corner (Fig. 570). When it contracts it will tend to open, as just shown (Fig. 571), at the inner corner.
Fig. 571.
Fig. 572.
Fig. 573.
Of course there are some cases, as in making a picture frame of prepared "mouldings," when mitring is the only way in which the frame can be put together, and there are some other cases in which it is the most proper and suitable joint, but as a general rule, for amateur work, particularly in framing where strength is a consideration, avoid the mitre. Other and better forms for anything like a box are shown in Figs. 554, 555, 556, 557.
Fig. 574.
The mitre is sometimes strengthened for box work and the like by fitting a spline or tongue with the grain running across and not lengthways of the joint (Fig. 572.) This, properly glued under pressure, makes a good joint and one much superior to the plain mitre. But, though easy to do with machinery, it is a slow and careful job to make such a joint by hand, and if a case arises where you wish it done you had best take the work to a factory, where a circular saw is all that is needed.
The principle of halving shown in Figs. 539 and 543, can also be applied to a mitred joint.
Saw-kerfs are often made (Figs. 573 and 574) into which small strips are tightly fitted and glued. This is a good way and easily done, once having got the mitre properly put together. A combination of the mitre with the joint shown in Fig. 555 is shown in Fig. 575. See also Dovetailing and Joints.
Fig. 575.
Fig. 576.
To lay off a mitre, or the lines by which to cut the intersection of any two pieces at any angle, a simple way is that shown in Fig. 576. The pieces are laid one above the other at the desired angle. Then the points of intersection are marked on each edge. Lines connecting these points will give the desired angles for sawing. The square can be used to help in determining the points accurately and to project them to the upper side of the top piece.
Mortise and Tenon.—See Mortising.
Mortise-Chisel.—See Chisel.
Mortise-Gauge.—See Gauge.
Mortising (Mortise and Tenon).—If you can get out two pieces and fit them together accurately with a mortise-and-tenon joint, and do the work well, you will be competent to handle a great many of the difficulties of ordinary wood-work.
You will often have occasion to use this joint. The mortise is the hole in one of the two pieces to be joined. The tenon is the pin or projection in the other piece, shaped to fit the mortise.