Fig. 577.
Fig. 578.
Fig. 579.
To lay out a mortise and tenon (Fig. 577), select and mark the working faces for each piece. First take the piece in which the mortise is to be cut (Fig. 578). Square two lines, ab and cd, across the face and the same distance apart as the width of the piece on which the tenon is to be cut. Carry these lines across the side X (ae and cf) and also across the side opposite to X (that is, the side where the tenon will come through).
Next take the tenon-piece (Fig. 579) and measure from the end a distance a little greater than the width of the face of the mortise-piece, and at this point square a line, gh, across the face of the tenon-piece. Continue this line, gi, around the piece, with the square.
Now take the gauge and, setting it at the distance from the face settled upon for the mortise, scribe the line jk on the side X and also on the side opposite X. Also from the face of the tenon-piece, without changing the gauge, mark the line lm on the side X, on the opposite side, and on the end. Set the gauge to measure from the face to the other side of the mortise,—that is, add the width of the mortise to the figure at which the gauge was set,—and scribe another set of lines, op and rs, in the same manner as before, remembering to gauge all the time from the same face.
In the coarser kinds of work, where marks on the surface do no harm, the gauge marks can be run across the other lines, as being easier and more distinct, but in fine work, especially that which is to be finished, care should be taken not to make scratches that will be seen when the work is finished. The parts to be cut away are indicated by cross marks (Fig. 580) and it will be seen at once that the tenon and mortise are laid out correctly.
Fig. 580.
To cut, take first the mortise-piece and fasten it securely by vise or clamp in a convenient position. The simplest way to remove the wood is to bore a series of holes with a bit of a diameter as nearly the width of the mortise as you have (Fig. 580), but a trifle smaller. This removes a large part of the wood with but slight danger of splitting. The rest can easily be trimmed away to the lines with the chisel, taking care not to jam the chisel down lengthways of the mortise when the latter is blocked with chips or firm wood, or the wood may split off at the side of the mortise.
Fig. 581.
To cut out the wood with the chisel only (or to trim the ends of the mortise after using the bit), bear in mind the way the chisel acts when you drive it into the wood. If both sides of the chisel were bevelled (as is the case with carving chisels), it would tend to go straight down into the wood, and if held vertically would make a vertical cut (Fig. 581), but the chisels you use for mortising are flat on one side and bevelled on the other. Being one-sided in this way, the edge of the tool is forced by the inclined bevel to slide off, so to speak, more or less, in the direction of the side which is flat. You can prove this easily by holding a chisel across the grain of a board and driving it in. If you hold the tool lightly, you will see that as you drive it in it will incline to cut under, always on the side which is flat (Fig. 581).
Fig. 582.
This shows how to go to work to cut a mortise so as to keep the sides square and true. If you put the chisel at the end, flat side outward, the cut will tend to run under and make the hole too large below the surface. If you turn the tool the other way, it tends to slip in towards the middle of the mortise. So, to cut out the wood, take a chisel just a trifle less in width than the mortise, and, beginning near the middle of the mortise, hold the chisel as in Fig. 582 and make successive cuts, working toward the end, first in one direction and then in the other, giving the chisel handle a slight pull toward the centre of the mortise each time you move it, to loosen the chips (Fig. 583). You can thus work safely toward the ends, which will be left slanting (Fig. 584).
Fig. 583.
Fig. 584.
Fig. 585.
After cutting about half through the piece in this way, turn it over and repeat the process from the other side, the result being a hole like that shown in Fig. 585. Now turn the chisel around with the flat side toward either end of the hole, and you can pare down the ends to the line without danger of undercutting (Fig. 585).
Care must be taken not to jam the chisel down lengthways of the grain until the hole is practically cleared of wood, or the side of the mortise may be split off. Use the chisel lengthways of the grain only at the end of the process, to pare the sides of the mortise evenly, with light strokes, down to the line.
In all the use of the chisel, take pains to hold it vertically as regards the sides of the mortise—that is, do not tip it over sideways, or the mortise will be slanting or too wide at the bottom.
The common firmer-or paring-chisel can be used for all light mortising, but for heavy work the regular mortising-chisel should be used (see Chisel).
To cut the tenon, simply saw carefully on the line gh and its opposite (Fig. 579) and then on the lines lm and rs. Be careful not to cut beyond the line, so as to make the tenon too small. It is easy to trim it a little with the chisel if it is too large. Cut a little bevel around the end of the tenon, so that it will drive through smoothly without catching and tearing the sides or ends of the mortise. When it goes through properly and the tenon and shoulder fit snugly, the projecting end of the tenon can be sawed off after the whole job is done.
The tenon should be just large enough to drive through with a slight pressure and fit snugly without any wobbling around. It should not be so tight as to require much force to drive it home, or there will be danger of splitting out the sides of the mortise.
Fig. 586.
Fig. 587.
Fig. 588.
There is no absolute rule as to how wide to make the mortise and tenon in proportion to the width of the pieces. It depends on the kind of work, the kinds of wood, the kind of strain to be put on the joint, and various circumstances too complex to be gone into here. If the tenon is very thin it will be weaker than the sides of the mortise (Fig. 586). If very thick, the sides of the mortise will be too thin and will be weaker than the tenon (Fig. 587). One third of the width is as thin as a tenon is often made. It will then sometimes be weaker than the sides of the mortise, as you can see from Fig. 588. But it all depends on what the joint is for. If it is to stand violent wrenching, the tenon in this case might break before the mortise-cheeks, and had best be made a little thicker, with the sides of the mortise a little thinner; but, on the other hand, if the joint is merely to hold the tenon-piece in position, as in case of a post resting on a sill, one third is plenty wide enough for the tenon, as it will be best not to weaken the sill by cutting any larger mortise than is necessary. Sometimes the tenon-piece is simply let in to the other piece for its full width. This is called housing (Fig. 589). Two thirds of the width of the piece is thicker than you will be likely to have occasion to make a tenon, as this leaves the cheeks of the mortise very thin. It is wholly a matter of judgment (between, say, one third and two thirds of the width), according to the conditions of each job.
Fig. 589.
Fig. 590.
The length to which a mortise can safely be cut is also a matter of judgment according to circumstances. If the tenon is thin, the mortise can be longer than if the tenon is thick, as the cheeks will be thicker and stronger, but, as a rule, avoid trying to make very long mortises, unless the tenon is very thin and the wood very strong, as there will not be strength enough left in the cheeks of the mortise (Fig. 590). Six times as long as it is wide is about as long as it is well to make a mortise under ordinary circumstances, though, as just said, it all depends on the conditions of the particular piece of work.
Fig. 591.
Fig. 592.
When a wide piece is to be mortised into another piece, two or more tenons are sometimes cut, thus avoiding too long a mortise, but this will not do for very wide pieces, unless some of the tenons are fitted loosely, for the expansion and contraction of the wide piece may cause it to buckle or split if all the mortises fit snugly (Fig. 591).
In such cases as a door-frame or when the end of a board is to be fitted into the side of a post, a tongue and groove is often used in addition to the tenon, and this (known as "relishing") is a good way to do (Fig. 592).
Fig. 593.
The mortise and tenon given above is a very simple form. Sometimes the tenon is short and does not go through (Fig. 593). This is a common form, and is used a great deal in the best work. It is sometimes called blind mortising, the tenon being known as a "stub" tenon.
Mortise and tenon joints are sometimes merely fitted together, but can also be glued (see Gluing), pinned, wedged, or dovetailed and fastened with a key.
To pin a mortise and tenon, simply mark a point with square and gauge upon each side of the piece containing the mortise (Fig. 593), fit the tenon in place, and bore in from each side (or in rough work bore right through from one side until the spur appears on the opposite surface) (see Boring). Then drive through a snugly fitting pin and trim off the projecting ends. The pin should be slightly pointed before driving, on the same principle that the end of the tenon is bevelled. It is not necessary to round the pin. An eight-sided one is just as good.
Do not use too large pins. In ship-building, bridge-building, and old-fashioned house-framing pins and treenails from 1" to 1¾" or more in diameter, are used. Dowels of various sizes will usually answer for such framing as you may have to do (though a rift-pin is stronger). For such work as pinning a joint in a chair, you will not need anything larger than a ¼" hardwood pin.
You must use judgment as to how near the edge to place the pin. If you put it too far from the edge, its hold on the tenon will be weak and the end of the tenon may break out (shear). If you put it too near the edge, the sides of the mortise may tear or split out.
Fig. 594.
Sometimes, particularly in timber work, to insure a snug fit at the joint, "draw-boring" is resorted to (Fig. 594). The hole for the pin is not bored through the tenon as just shown, but is bored a trifle nearer the shoulder of the tenon than the other holes (in the mortise-piece). The result is that when the pin is driven through it draws the tenon-piece down to a snug fit at the shoulder. But this has to be done with judgment. If the hole in the tenon is too much out of line, driving the pin through tends to split (strictly speaking to shear) the end of the tenon, and too much strain is put on the pin.
Fig. 595.
Fig. 596.
In the mortising just shown, there are only two shoulders where the tenon begins—that is, the tenon is made by only four cuts. This is good for all common or rough work. In nice work a shoulder is also cut at each edge of the tenon (Fig. 595). This makes a neater-looking joint, as these shoulders cover the ends of the mortise completely. When the joint comes at the end of the mortise-piece, the tenon can extend to the edge on the outside and the mortise be cut clear out to the end, forming an open mortise-and-tenon joint (Fig. 543), or a wide shoulder can be left on the outside of the tenon—the tenon itself being made narrower (Fig. 596). This course is adopted in doors and frames of various kinds (see Fig. 334).
Fig. 597.
Fig. 598.
Fig. 599.
Fig. 600.
Fig. 601.
A good way to fasten tenons is to wedge them. This can be done whether the tenon goes through the mortise-piece or only part way, as in a blind joint. The wedges can be driven between the tenon and the ends of the mortise (Fig. 597), or, as is often better, driven into cuts made in the tenon itself, thus spreading the tenon toward the end, dovetail fashion, making it extremely difficult, or impossible, to pull it out of the mortise. Before wedging, the mortise should be cut under or enlarged toward the side on which the tenon comes through (Fig. 598). The wedges can then be dipped in glue and driven as in Fig. 599. To spread the tenons themselves, one or two or even three saw-cuts should be made in the tenon, lengthways and farther than the wedges will extend (Fig. 600). The tenon and mortise having been properly glued, the tenon is fitted in place, and the wedges, previously prepared of some strong wood and tapering quite gradually, are dipped in the glue and driven down into the saw-cuts, thus spreading the end of the tenon into a dovetail until it fills the mortise (Fig. 601). It is often best to drive the outer wedges nearer the edge of the tenon than is shown in Fig. 600, lest the tenon-piece be split.
Fig. 602.
The process is much the same when the tenon does not go through the mortise-piece (Fig. 602). The mortise is undercut as before, and saw-cuts are made in the end of the tenon. The wedges are carefully planned and cut so that, when the tenon is finally in place, they will be of the right size to spread it so as to fit the mortise. The wedges must not be too long, so as to interfere with the tenon being driven home or to break off. When you are sure the whole will go into place and fit snugly, glue everything, start the wedges in the cracks, and drive the tenon quickly to place. This will of course drive in the wedges, which will spread the tenon at the end and fix it firmly. In fact, if well done, you cannot get it out again.
There are other forms of mortise and tenon, but they will be seldom required by the amateur. See Joints.
Nailing.—To drive nails, hold the hammer near the end of the handle. Do not, as is often done by boys and amateurs, grasp it close to the head. The nearer the end of the handle you take hold, the harder blow you can strike, just as the longer the handle, the harder the blow. Use light strokes—mere taps—in starting the nail. After you are sure it is going straight you can then use more force to drive it home. Do not try to sink the nail-head quite flush with the wood. Leave that for the nail-set. You may think that any slight depression you may make if the hammer strikes the wood will be too slight to be seen, but that is not so, as the slightest dent or depression will probably show in finished work.
The head of the hammer should be swung back and forth through an arc of a circle of which the wrist is the centre. Do this carefully and steadily and you will send the nail in quicker and straighter than when you flourish the hammer wildly around in the air and bring it down with a ferocious bang somewhere in the vicinity of the nail, as boys of all ages have been known to do.
Fig. 603.
Now, remembering that the hammer-head will (and should) swing around in an arc of which your wrist is the centre, you must see that your wrist is in such a position that the hammer-head can strike the nail squarely—that is, the hammer-handle, when the head rests squarely on the nail-head, must be in a line parallel with the flat surface of the top of the nail (Fig. 603). If the wrist is much above or below this line, the nail will be struck slantingly, and either be driven crooked or bent (Fig. 604).
Fig. 604.
First place the hammer in the correct driving position, and then swing it back and forth as nearly in the same curve as you can. Practise this motion a little on a soft piece of board to see how squarely you can dent the board and how nearly you can hit the same dent with successive strokes.
Frequently a nail does not drive straight, but becomes bent and goes in the wrong direction. If you withdraw it do not, as a rule, try to drive another in the same hole, but start it in another place. Sometimes a nail will be bent because the face of the hammer-head has glue or grease on it. In such a case rub it on a piece of fine sandpaper or in the ashes or the ground.
Holes should always be bored when there is any chance of splitting, or when slender nails are driven into hard wood (lest they bend), but remember that the hole, particularly in the inner piece, should not be quite as large as the nail. With nails having large heads it does not matter in hard wood if the holes in the outer piece are about as large as the nails, provided the latter drive tightly into the inner piece.
Fig. 605.
The hole made by a brad-awl is better, when it does not split the wood, than one made by a bit or drill, because it does not remove the wood but merely presses it aside, so that when the nail is driven the fibres tend to spring back to their original position and close in around the nail, helping to hold it in place.
In driving the old-fashioned nails, which have two sides parallel, while the other two incline toward the point or taper, they should be used on the same principle on which you use the brad-awl. If placed the other way, the wedge shape of the nail will tend to separate the fibres and split the wood (Fig. 605). With nails having two sides smooth and two rough, as you pick them up you can tell by the fingers which way to hold them, the rough sides going across the grain and the smooth sides with it.
Nails will drive into hard wood easier if you touch the points to grease, tallow, lard, or soap.
Fig. 606.
Fig. 607.
Fig. 608.
"Toe" Nailing.—If you wish nails to hold as much as possible, toe them—that is, slant them (Fig. 606). You can see at a glance that the board will be held much tighter than if the nails were driven straight up and down. Of course you cannot always drive nails this way, and there are many cases in which you would gain nothing, but it takes only a moment longer to toe nails, and it is often very useful where you wish to be sure that the work will hold together. There are many cases where you cannot nail any other way, as when you fasten a stud to the top of a sill (Fig. 607), and you can see at once that it is advantageous. Of course this is not a good method for work which you may wish to take apart again.
Slanting the nails helps to draw one piece tightly up to another, as is often desirable for a tight box or a floor (Fig. 608). You can increase this effect, after you have driven the nail part way in, by drawing the hammer towards you as you strike, or in the direction towards which the nail points, thus bending the upper part of it toward the other piece, which tends to make a tight joint.
Clinching Nails.—The way to clinch nails is simply to drive them through against a heavy hammer, or any solid metal object, held on the other side. As the point comes through it is gradually turned over or hooked around into the wood and when the head is driven home the point will be firmly embedded in the wood. Another way is to simply strike the projecting ends with light, slanting blows. This will gradually bend or curl the point over to one side, and as it bends over you can pound more directly downward until the hooked end of the nail is buried in the wood. Clinching is very useful for many purposes, as in nailing cleats on a shed door. It is usually best to bend the nails over in the direction of the grain, rather than across it.
Whether to clinch or toe the nails must depend on the work. Clinching is better for anything that is to be slammed or subjected to violent treatment, while in many cases toeing is better, and frequently you cannot reach the points of the nails to clinch them.
Fig. 609.
Blind nailing is resorted to in order to have a clear, smooth surface, as in floors laid with matched-boards. Each board is nailed just above the tongue, with the nails slanting through the solid part of the board (Fig. 609). This holds the board down and tends to force it closer to the adjoining board. The grooved edge of the next board entirely conceals the nailing and leaves an unbroken surface.
Fig. 610.
Another form of concealed nailing, known as "sliver" nailing, is sometimes practised in inside work (sometimes in putting up "inside finish"). A little shaving is raised with the gouge (an inside gouge is best) or a narrow chisel, where the nail is to go, and curled away sufficiently to drive and set the nail (Fig. 610). Hot glue is then dabbed into the groove, the shaving (which is only raised at one end and not detached from the wood) is pressed back into place, and the spot rubbed with sandpaper drawn around a flat block until the shaving is firmly glued where it belongs. This takes but a moment or two, and when the work is finally smoothed and finished the place cannot be detected, if the operation has been properly done. This is convenient to know in case you have to drive a nail where there is objection to its being seen.
See Withdrawing Nails.
Nails.—There are many kinds of nails, many more than is worth while to specify here, as you will probably use those of wire for most of your work. When another kind would be preferable (as is the case for some purposes) it will be specified. The nails in common use before the introduction of those of wire were known as "cut," being stamped from a sheet of metal, and "wrought," the latter kind being much older and originally forged by hand into shape, one by one (hence the name), but now commonly made by machine. The expressions three-penny, eight-penny, ten-penny, etc., indicate the length, and come from an old custom of so designating the lengths, but you need only to call for them by the length, as 2 inch or 2¾ inch, in order to get what you want, and you can easily select whatever degree of stoutness you need. Copper or galvanised nails and tacks will be needed for your boat-building, copper being preferable, particularly for salt water.
Fig. 611.
Nail-Set, or Punch.—The nail-set, for sinking nail-heads below the surface, is quite important, and it is well to have a large one and a fine one. The end of the set or punch must not be allowed to become rounding or it will be all the time slipping off the nail-head and punching holes in the surrounding wood. A slight conical depression in the end of the set is good. Do not use a file for a nail-set, for the end is too hard and will dent the face of the hammer-head.
When setting nails, hold the nail-set firmly against the little finger, placing the latter on the wood close to the head of the nail, as shown in Fig. 611. This will keep the set from slipping off the nail-head and damaging the work.
Nippers.—A pair of these will often be of use in wood-working operations.
Odd-Jobs.—A very simple combined tool known as "Odd-jobs" can be used as a marking-gauge, mortise-gauge, scratch-awl, try-square, T-square, depth-gauge, mitre-square, spirit-level and plumb, inside-square, and beam-compass. It is well suited to much amateur work, and is cheap.
Oil.—Sperm oil is good to use with your oil-stones. Kerosene is good. Lard oil can be used. All thick and gummy oils should be avoided. Never use linseed oil or any similar vegetable oil, as it is not a good lubricator, and gums the stone. Glycerine thinned with turpentine or alcohol is sometimes used, and even turpentine alone. For oil for finishing and painting, see Finishing and Painting.
Oil-stone.—It is very essential to have a good oil-stone. They can be found of many degrees of fineness. Those of very fine and hard grain, which give a keen edge but cut very slowly, will not be found so well adapted to your use as those of moderate coarseness and softness, which cut faster. The stone known as Red Washita is good to use for wood-working tools, as it cuts rapidly. It should be free from hard spots. The Arkansas stone produces a very fine edge, but is of so fine texture that it is not so well adapted for your tools as a coarser stone, unless you happen to find a quick-cutting one. The Turkey stone will produce a keen edge, but is not so good for your use.
Some stones (and excellent ones) cut best with water. When first trying a new stone use water, and if the surface does not become at all glazed or polished it will not be necessary for you to use oil.
The stone should always be kept covered when not in use, to protect it from the dust and dirt. Set it in a block with a cover or make a box for it. Always wipe it clean after using, to remove the paste of ground stone, steel, and oil left on the surface.
When an oil-stone becomes unevenly worn, it can be trued by rubbing it around on a sheet of sandpaper fastened on a flat surface, like the side of a board. Water can be used in this operation.
Fig. 612.
In addition to the ordinary flat oil-stone, slips of stone of various shapes are useful, a common and useful form being that shown in Fig. 612, wedge-shaped on one edge and convex on the other. If you have V-tools, carving gouges, or other tools sharpened on the inside, you must have slips of stone of various shapes with which to sharpen them. See Oil and Sharpening.
Painting.—You can paint your work very satisfactorily—perhaps not quite as well or quickly as a skilled painter by trade, but well enough for all practical purposes if you observe carefully a few simple principles. If you disregard them and think, like many amateurs, that anyone can paint right off the first time without any knowledge or thought, your painting will be botch-work.
Keep your work well painted. It is cheaper in the end to paint frequently and keep the work protected from the decay and damage due to exposure—not to speak of the better appearance.
Do not use cheap paint, unless, of course, for some cheap or temporary purpose, and it is most important that the first or "priming" coat should be of good quality. If you are obliged to use inferior paint at all, use the best for the first coat and the poorer quality outside rather than the reverse, but it is economy of money and time to use good paint throughout.
Prepared liquid paints are the simplest, handiest, and cleanest for amateur work, and (if you do not try to economise on the quality) the best for you to use for many purposes, but for outside work (work exposed to the weather) you can probably do no better than to use the best quality of white lead and oil,[48] coloured if desired, which costs less, is more durable, and which you can easily mix yourself, or buy already mixed of a painter. If you need but a little, you can get a pot of paint with suitable brush at a paint shop, returning what you do not use and paying by weight. But if you have much painting to do, it is better and cheaper to have your own brushes and paint. The prepared paints of any colour you can also buy in the form of paste, to be thinned when used, which is usually cheaper than the prepared paint in liquid form.
The white lead you can buy by the pound, ground and already thinned with oil, or, what is perhaps more reliable, ground in the form of paste ready to be thinned with oil or, if for inside work, with turpentine. White lead, which is also the basis or an ingredient of the prepared paints, is a poisonous and unhealthful substance. There is, however, but slight danger (practically none) from such painting as you will do. But it is well to wear old clothes when you paint, and carefully wash the hands and face as soon as the work is done, and in case of continued indoor painting to see that the room is well ventilated. The mere odour from a can of paint is enough to make some people feel ill, as you may know, while it can be used for a long time by others apparently without harm.
In regard to coloured paints, the simplest way is to buy your colours ready mixed in oil, to be thinned for use, or in liquid form of any desired colour, prepared to use upon opening the can. You can, however, colour or tint your paint yourself with various dry colours, which you can buy in the form of powder at the paint shops for a few cents. It takes but very little of most colours. Do not stir these dry colours directly into your paint, but first mix them with oil or turpentine.
It requires considerable knowledge of colours and their combinations to know how to mix different colours or shades to produce some particular shade, or to match some tint, but when the exact shade makes no difference you will have no great difficulty in producing the colour you wish. Test the shade of your paint on a piece of wood. The way it looks in the paint-pot is often very deceptive. In making a shade darker, especially when tinting white paint, be careful to add but a very little of the darker pigment at first and be sure that it is thoroughly mixed, or you will be likely to find after you have begun to paint that you have a much darker shade than you intended. It is surprising how small a quantity is sometimes needed to tint a whole canful of white paint—the merest dab of chrome yellow will tint a quart of white paint to a good cream shade. Remember that it is much easier to add a little more colour if the result is not dark enough than to lighten the shade if too dark.
Linseed oil (either raw or boiled) is required with which to mix the lead and thin it to the proper consistency. Raw oil is best for outside work that is exposed to the weather, as it is more penetrating and more adhesive, although slower in drying than boiled oil. Boiled oil does very well for inside work where it is not exposed to the weather. There is some difference of opinion, however, in regard to the use of the two kinds.
Turpentine is also used for thinning paint. It makes the paint flow easily and is freely used for that reason, but it probably detracts from the durability of all paint if used lavishly and should never be used for outside work. It is commonly used for inside work and causes the paint to work more freely and smoothly from the brush and to dry more quickly. It gives the paint that dull, soft, or "dead" appearance often desired in inside work, instead of the shiny surface which is produced when mixed with linseed oil alone.
It is usual to add to the paint something else, known as a "dryer," to cause it to dry more quickly. Japan is one of the best of these preparations, but be careful to use very little of any form of dryer, as it is undoubtedly injurious to the durability of the paint and liable to cause cracking and checking. Avoid all kinds of "chain-lightning" dryers. Do not add a dryer to the colour until just before you use the paint and only to the amount you are to use at one time.
Another ingredient, which is not injurious to use, is zinc, but zinc paints are considered inferior. Red lead is commonly used to paint iron and is considered very durable for that purpose. Black japan varnish is often used. Iron must always be dry and it will be better to have it warm also.
Be sure that your work is thoroughly dry before beginning to paint, else the wood will be liable to decay, or the paint to peel, or both. Do not paint wood before it is thoroughly seasoned. Look the work over carefully and see that it is ready in all respects, before applying the paint. See that the surface is free from dust.
Look over the work for any knots or streaks of resinous or pitchy matter and wash them with a coat or two of shellac, to "kill" the turpentine and prevent its oozing through and spoiling the paint.
Try to mix enough, and only enough, paint for the coat you are about to put on, but do not mix a great quantity in advance with the idea of keeping it on hand.
The first coat should be thin rather than thick—with plenty of oil to saturate the wood. The oil will be quickly drawn into the wood, and you can readily see that the first coat should be thin to properly soak into the surface. If thick, the paint will not be sufficiently absorbed, but the oil will soak in quickly, leaving too much residue of the pigment on the outside. Work this first coat well into the wood. Take up but little paint, and draw the brush carefully over the edge of the pail,[49] or over a wire stretched across the top, to remove any superfluity of paint, and begin the painting at the highest part of the work, or the part farthest from you, to prevent spattering or dripping paint over the freshly covered surface. Begin, also, at one end or side of the surface, working toward the other end or side, drawing the brush back and forth both ways to distribute the paint as evenly and smoothly as possible, and try not to leave any part of a surface untouched until another time, or it will be likely to show a "lap" where you end and begin—that is, if you cannot cover the work entirely at one time, leave off where there is some natural line or break in the work. Finish the side or the end and do not leave off right in the middle of a flat surface. This does not matter quite so much in the priming, but will show plainly in the later coats.
After this coat has had time to dry thoroughly, carefully putty the holes and cracks. Remember never to use the putty until after at least one coat of paint has been applied and dried. The reason for this is that the fresh wood will quickly absorb the oil from the putty, leaving it dry and crumbly, while if a coat of paint has been put on first and dried, the wood will be already charged, so to speak; the pores will be more or less choked up and the bulk of the oil will remain in the putty.
Paint with the grain of the wood, or the long way of the work, using a large brush for large surfaces and finishing all corners, mouldings, and edges with a small brush. In doors or panel-work first paint the panels, then the rails, then the styles (see Fig. 505). You will thus follow the construction of the work and the grain of the wood, and where you daub the paint beyond the part you are painting (as you will have to do), the daub will be wiped out neatly when you paint the next part.
Paint joints in outside work, tenons and mortises, shoulders, etc., before putting together, with good white lead. It is not always customary to paint the hidden parts of joints before putting together, particularly in cheap work, but it is well to do so in all work which you wish to have endure, in all framework exposed to water and the weather, and in boat-building. Exposed work quickly decays at the joints and seams because the water and dampness collect in such places and do not run off or evaporate as readily as from a smooth surface, so the more you can protect these hidden parts with paint, the better, and the labour is but slight.
When you have paint left in the paint-pot which you wish to keep for use another time, pour just enough raw linseed oil over the top to cover it completely. This thin layer of oil will exclude the air and keep the paint from hardening. When you wish to use it again, pour off the oil or stir it into the paint, according to whether the latter requires more oil or not. When you get through painting, if you are going to do more in a short time, it will do to leave the brush in the paint, but do not leave it standing or resting on the bottom of the can, as that tends to bend the ends of the bristles and get the brush out of shape. Rig a wire hook on the handle and hang the brush so that the bristles will be covered by the paint, but without touching the bottom. If you are not going to use the brush again for some time, it should be cleaned and put away. Turpentine is often used, but kerosene answers every purpose. Be careful to wash out all the paint, however, as a very little left between the bristles will stick them together so as sometimes to ruin the brush. Another way to keep brushes which are in use is to hang them from the handles in a can partially filled with oil, the whole being kept covered. Water can be used instead of oil. Arrange it so that the hairs will be just covered.
The first coat especially should be given plenty of time to dry, for it is the foundation and basis of the whole operation and the firmness and durability of the painting depends much upon it.
Each succeeding coat should have plenty of time to dry before applying another, bearing in mind that applying a second coat, before the first is fully hard, excludes the air from the under layer of paint and causes it to dry much more slowly than if left exposed as it should be. In such cases, the outside surface may often seem to be dry and hard while the paint underneath remains comparatively soft. When the first layer finally does dry, the tendency is to crack the surface of the outside, which has dried first. You can find an extreme illustration of this point in some old paint and varnish shop where some convenient place on the wall has been taken against which to slap and work brushes. You can find daubs of old paint and varnish, sometimes an inch thick, made up in this way of hundreds of layers slapped on before the previous ones were dry, the inside remaining soft in some cases after twenty years.
Paint dries, as a rule, more quickly in a warm temperature than where it is cold, and more quickly where it is dry than where it is damp. So, if you are obliged to paint where it is cold or damp, you will be justified in using more dryer than where it is warm and dry.
Sandpaper nice inside work after the first coat and between each two successive coats. Pumice can be used for old inside work to be repainted. Steel wool can also be used.
Keep a rag with you, when painting, to wipe off the spattering which you will be sure to make. It is not easy to get daubs of paint off after they are hard.
Turpentine will take the paint from your hands, but common kerosene will clean them satisfactorily when the paint is fresh, and is probably better for the hands.
Panels.—See Doors and Panels.
Panel-Saw.—See Saw.
Fig. 613.
Paring.—In paring or trimming a piece of wood to a line, if there is much surplus wood to be removed, you can sometimes chop pretty boldly with the hatchet until you get near the line, provided you watch the direction of the grain carefully to see that the split cannot run up to the line; sometimes you can chop safely in one direction but not in the opposite (Fig. 613), but as a rule keep well away from the line for the first cut. Even wood that appears to be quite straight-grained will often split differently from the way you expect.
Fig. 614.
To trim a piece of wood, like the edge of a board, down to a line, with a hatchet, for instance, you can first score the piece with a series of short cuts, stopping short of the line, to break up the grain of the wood, and then trim these loosened chips off down to the line with the plane, chisel, draw-knife, or whatever tool may be suitable. The main point is to cut in such a direction that the grain will not cause the cuts to extend farther than the line or to run into the main piece of wood (Fig. 614). The same principle can be applied often in trimming and removing superfluous wood with a chisel, a draw-knife, or a knife. The cuts can often be made with the saw to better advantage (Fig. 614). It takes a little more time to make these cross-cuts with hatchet, knife, chisel, or saw than to whack away furiously lengthways, as if you were chopping kindling, but after you have spoiled a few pieces by splitting beyond the line you will conclude that the former is the more workmanlike and reliable way.