Fig. 188.

For a large dog a kennel should be built more like a real house and not so much like a box. A structure with a frame (Fig. 188) can be built of any size suitable for a kennel, and will be more durable than the preceding form.

For the frame, small joists, or strips of plank of any size from 1½" × 2" to 2" × 3" can be used. First get out the sills or bottom pieces of the framework, nailing them together at the corners to form a rectangular frame, as shown in Fig. 189.

Fig. 189.

Fig. 189a.

Then get out the corner posts and fasten them in place, and on top of them fasten the plates (a second horizontal frame like that at the bottom); and see that all this framework is rectangular and free from winding. The sills and plates can be halved at the corners (see Halving), but this is not really necessary in so small a house, as the boarding adds strength to the joints. The frame can be temporarily held in place until the boarding is put on by nailing on as many diagonal strips (Fig. 189) as may be required. Two rafters at each end should next be put in place, their ends having been cut at an angle of 45° (see Mitreing) and the upper ends being nailed to a strip of board which serves for a ridge-pole. An intermediate rafter on each side will add stiffness to the roof. The floor should next be laid, as it will be inconvenient in so small a house to do this after the sides are put on. The sides and ends should be boarded with sheathing or matched boards laid vertically, cutting out the doorway and a small window in the back gable for ventilation. The roof can next be laid with the boards running horizontally, or lengthwise, as this house is to be shingled. The shingles can be dipped in creosote stain or paint to good advantage before laying. After the roof has been shingled the saddle-boards can be put on and the house will be ready for painting (see Painting). Another form of doorway is shown in Fig. 189a. For the various details of a framed structure of this sort, see Part III. (House-building for Beginners).


The author of House and Pet Dogs gives the following suggestion:

"The best device is an ordinary single kennel forty-eight inches by thirty-three inches, with an A roof, but with a detached bottom of the same size as the outside ground measurement of the kennel. This bottom is hinged by two stout strap-iron hinges to the side of the kennel, and is provided with two wooden axles, to which are fitted four wooden wheels, say four inches in diameter. When closed it looks like any other kennel on wheels. It can be easily moved by one person from damp spots, etc.; and by turning the kennel back upon its hinges the bedding can be daily sunned and aired and the kennel washed and purified without trouble. The wheels also serve to keep the bottom clear of the ground, and allow of a free circulation of air beneath."

Squirrel House.—The small squirrel house, or cage, shown in Fig. 190, is made like a box (see Box-making, page 219), with the exception of the roof. The construction is similar to that of the houses already described.

Fig. 190.


Fig. 191.

It can be made of 7/8" or ¾" stock. The dimensions of the bottom can be made to agree with those of any baking-pan you may have, as shown. The slide in the roof can be made of zinc or tin. That in the side can be of either zinc or wood. After the wire cloth has been nailed on a strip of wood can be nailed around the front edge as a moulding. The little sleeping-box in the upper corner can be readily reached from the slide in the roof and connects with the floor of the house by a little door and a flight of steps (Fig. 191). The latter can be made as shown in Fig. 173. The most difficult part of this house to make nicely is the joining of the roof-boards. These must be bevelled at the ridge and the tops of the ends must also be bevelled where they join the roof (see Bevelling). For other details, see the houses already described.


A more elaborate affair, shown below, can be made quite large and will give room for a whole family of squirrels. This house is, however, considerably more difficult to make than the others shown in this chapter, and if you have not already acquired some skill as a workman you had best be content with a simpler design.


Four or five feet by about three feet will not be too large for the ground dimensions of the main part of the house. Regular sills can first be nailed together for the bottom of the main house and ell in the way shown in Fig. 189. These sills can be from 1½" × 2" to 2" × 3". Perhaps an easier way is that shown in Fig. 192, in which three cross cleats or sills are laid and the floor nailed directly to these. When the lengthways boards shown in Fig. 192 are nailed to the floor boards and the sills the bottom will be sufficiently stiff for a squirrel house. The sides and ends of the ell can be made of boards nailed together like a box, the openings for the doors, windows, etc., being first cut out; but the main part of the house should have posts at the corners to which the boarding at the ends is to be nailed. Rafters should also be put in at each gable. Plain sheathing will look better for the outside of this house than that with beads. After the outside has been boarded and the upper floors put in, the roofs and the cupola can be added. If the cupola is too difficult it can be omitted, as it is a luxury to which the average squirrel is unaccustomed.

Fig. 192.

The stairs, the openings in the floors, the doorways, the sleeping-box, the revolving wire cage, the tree, and the swing in the cupola, are shown in Fig. 192. The stairs can be made as shown in Fig. 192; strips nailed vertically at the outside corners of the house, as in a real house, will give a more finished appearance. The window casings can be made by nailing strips on the outside. The glass can be held in place by strips, or small rabbets can be cut as in a window sash. For the shingling of the roof, see Part III. (House-building for Beginners). Each door can be made of a single piece of board, cleated (see Doors). For any other details, see the houses just described and also Part III. (House-building for Beginners), and Painting.


Fig. 193.

Several cages of various sizes can readily be built together, as shown in Fig. 193, which is merely a suggestion, for, of course, the shape, size, arrangement, and number of compartments must depend on the number and kinds of animals and the situation. Various combinations will suggest themselves as occasion calls for them.

If you have such creatures as frogs, turtles, lizards, etc., a water-tank should be provided. This can easily be made by taking a tightly made flat box and caulking the cracks, or pouring hot tar or pitch into them and also tarring or painting the whole surface of the outside. A board can be fitted slantingly from the bottom to the edge, at one or both ends, to form an incline by which the users of this miniature pond can crawl in and out of the water. The box must, of course, be sunk in the ground inside of the cage.

For larger houses, as for hens, etc., see, also, the principles of construction of somewhat larger structures in Part III. (House-building for Beginners).


Travelling Cage.—A small box (Fig. 194) in which to carry a kitten, a squirrel, a bird, or any small animal, when travelling, is often very useful and much better than the bags and baskets so often used for the purpose.

Fig. 194.


All that is necessary is to make a small box of ½" stock (see Box-making, page 219), with one side open (to be covered with wire cloth or netting), and the opposite side made in two parts, the upper of which is hinged to serve as a door or lid. Strips of moulding can be nailed on with brads along the edges where the wire is fastened, the door can be fastened with hook and screw-eye or catch, and a handle fastened upon the top. It is a good plan to round the edges of a box which is to be carried around. If this box is neatly got out and put together and carefully smoothed and finished it will look well and serve for many years.


CHAPTER IX
IMPLEMENTS FOR OUTDOOR SPORTS AND ATHLETICS

Fig. 195.

Fig. 196.

Stilts.—There is very little to say about the manufacture of stilts. The construction is obvious (Figs. 195 and 196), the size and arrangement depending on your own size and skill. The handles can either be long, or reach up as high as the hand, or short and strapped to the legs.

Tilt or See-Saw.—One of small size is shown in Fig. 197. The exact proportions given are not necessary, provided you make it strong and so that it will not tip over.


Fig. 197.


Fig. 198.


Before beginning work read carefully Marking, Rule, Square, Saw, Nailing, in Part V., and look up any other references.

Fig. 199.

Fig. 200.

First make the standard (Fig. 198) of any sound plank 1¼" to 2" thick and 12" or more in width. Get out the pieces to the dimensions before beginning to put together, the ends of the braces H being cut at a mitre (see Mitring). Square the line EF across the plank B at the middle (Fig. 199). Drive three or four stout wire nails (3" to 4" long, according to the thickness of the plank) nearly through the plank on this line. Stand the piece A on end under these nails and drive them through firmly into it (Fig. 200), keeping the two boards at right angles. Bore holes with a ¼" bit (see Boring) in each end of the pieces H, as shown, taking pains not to get them too near the edge. Screw these braces in place with screws from 2¼" to 3¼" long (according to the thickness of the plank), keeping the piece A at right angles with the plank B (see Screws). Screw this frame on the cross-pieces C and D, as shown. Nails can be used throughout, but screws are better. With plane, draw-knife, or spoke-shave (see Part V. for these tools), round the top edge of A.

Fig. 201.

The tilting-plank should be of spruce, ash, hard pine, or any strong wood, and had best be from 1½" to 2" thick, according to the length, which can be 12' or 14'. It should of course be planed. Next get out a few cleats 7/8" square, or thicker, and screw them on the under side of the tilting-plank at the middle (Fig. 201, which shows the under side of the plank), so that the spaces between them will be a little wider than the thickness of the upright piece A—just enough to allow the plank to tilt freely. Nail strips on the edge, to keep the plank from slipping off sideways, shaving a little from the edges of A at the top if necessary. Finally run over the edges with a plane (see Plane), and sandpaper the plank to prevent slivers.

Simply paint or oil and varnish (see Painting or Finishing).

A larger and more elaborate affair, adjustable to different heights, is shown in Fig. 202.

Fig. 202.


Fig. 203.

Fig. 204.

First get out the main pieces to the dimensions (Figs. 203, 204, 205). The upright pieces should be mortised into the planks on which they rest (Fig. 206) (see Mortising). Gauge a line lengthways along the centre of each side of the uprights (see Gauge) and mark points (say 6" apart) on these lines for holes for the iron rod on which the tilting-plank rests, taking pains to place them alike on the two uprights. Then bore ¾" or ½" holes (see Boring), according to the size of rod you can get. Next fit the cross bar at the top. This can simply be nailed down or fitted between the uprights (Fig. 207), or made with a shoulder (Fig. 208), which will add to the stiffness of the frame. The rest of the construction of the standard is plain, and similar to that just described.


Fig. 205.


Fig. 206.


Fig. 207.


Fig. 208.

Iron rods can be used for braces, if you wish (Fig. 209).

The tilting-plank should be 16' or 18' long, and of 2" plank. A thread with nut on one end of the iron rod on which the plank rests will keep the rod from slipping out of place. The plank can be fastened to the rod by iron straps or even staples, or a box-like bearing can be quickly made (Fig. 210). Washers can be placed between the plank and the uprights if necessary. Smooth the edges with a plane (see Plane) and sandpaper the plank. Simply paint or oil and varnish (see Painting and Finishing).


Fig. 209.


Fig. 210.


Skis.—To make as perfect skis as possible they should be of rift stock, that is, split out instead of sawed; but this may seldom be practicable for you and is not really necessary. Good straight-grained sawed stock will answer, but be sure that you get clear, strong stock—air-dried if possible. Always avoid kiln-dried stock for anything which is to be put to sudden and violent strain, if you can get that which has been naturally seasoned (see Chapter III.).

Ash is very good (white ash the best); spruce, light and strong; oak, strong but heavy. Any strong and elastic wood will do, if not too heavy. If you can get stock which is naturally sprung in a good curve upward and is satisfactory in other respects, take it, for a convex curve upward underneath the foot gives spring and elasticity and helps prevent the skis from becoming hollowed too much by the weight of the body. This curve is not necessary, but the better ones are purposely so made. Skis are sometimes used in very rude forms—as two strips of wood with the front ends shaved down and bent up at an angle. Small ones can even be made of staves from barrels, but these are very unsatisfactory.


Before beginning work read carefully Marking, Rule, Square, Draw-knife, Plane, Spokeshave, in Part V., and look up any other references.

Fig. 211.

Fig. 212.

Fig. 213.

Fig. 214.

First get out the pieces of the required size. The length for a man is usually about 8' and the width about 4", though they are used even as long as 12' or 13'. From 5' to 8' long and from 3½" to 4" wide will probably be right for you, but the dimensions depend on your size, of course. Next taper the forward ends, as shown in Fig. 211. You can mark both edges alike by drawing the curve free-hand or with a spline (see Spline) on a piece of stiff paper, from which you can cut out a pattern for drawing the curve on the wood. Next make the pieces thinner towards the ends (Fig. 212), noticing that the forward end is thinner than the after end and is shaved down more quickly so that the stock may be thin where the toe bends up. This requires great care unless the grain is very straight, for a little hasty slashing will make too deep a cut (see Paring, etc.). Good forms are shown in Figs. 213 and 214, the former showing sections at the middle and the latter nearer the ends, but as the toe is approached the top should become flat for ease in bending. This shaping can best be done by the draw-knife, spoke-shave, or plane.


Fig. 215.


Fig. 216.


Fig. 217.

Bend the points of the toes upwards about 6" above the horizontal line to ensure their riding clear of obstructions, but there is no gain in curling them up a foot. For the process of bending, see Bending Wood. Then turning the skis over, gauge (see Gauge) parallel lines for the grooves on the bottom. Work the grooves out with the gouge or with the saw and chisel (see Gouge and Grooving) unless you chance to have the plane designed for this purpose.[20] Make these grooves shallower as they approach the toe, leaving no groove where the toe bends up.

Fig. 218.

Balance the skis lengthways on a stick or your finger and put stout leather straps just forward of the balancing point. These can be riveted or even screwed to the edges of the skis (Fig. 215), but a better way is to put them through slots cut in the wood (Fig. 216). Gauge accurately for the slots, marking on both edges, and bore in from both sides (see Boring). The slots must then be cleaned out with chisel and file (see Mortising). An easier way and fully as strong is to cut grooves (Fig. 217) with saw and chisel and cover them with thin strips securely screwed on (Fig. 218). Some use a second lighter strap to go above the heel. This can be screwed to the edges if you use it. Strips screwed across under the instep (Figs. 219 and 220), or behind the heel (Fig. 221), to prevent the foot sliding back are sometimes used.[21] For racing the Norwegian skis are turned up at the rear end also.


Fig. 219.


Fig. 220.


Fig. 221.

Fig. 222.

The pole, like the skis, must be of light, strong stuff, and can be round or eight-sided (see Rounding Sticks). To shape the tapering end make the stick uniformly eight-sided for the whole length first and then plane each side down at the end to get the taper. The hole in the disk must not be quite so large as the diameter of the pole, so that it cannot slip up farther than the tapering part (Fig. 222). Many dispense with the disk.

Finally smooth skis and pole with scraper (see Scraper) or glass, and sandpaper (see Sandpaper), and finish with plenty of raw linseed oil or with oil, shellac, and varnish, in successive coats (see Finishing). If open-grained wood is used it can be filled to good advantage with a coat of good wood-filler well rubbed in (see Finishing), and the bottoms can also be rubbed with wax or tallow, if you wish.


Toboggan.—This is now commonly made of narrow strips, in principle much like several skis placed side by side—an easier form to make than the older pattern, formed of one or two wide pieces, as originally made by the Indians.

White oak and hickory are probably the best woods. Ash, maple, birch, basswood, or any hard wood which can be bent and has elasticity can be used. As in the case of the ski, to make the best possible the pieces should be rift, or split out, rather than sawed, to ensure straight grain; but, as this may be out of the question for you, be sure to select the straightest-grained clear stock you can find, for, besides the bending of the ends, there is great strain put upon it in coasting. For the same reason use air-dried stock and avoid kiln-dried if possible.

Probably the best and most scientific way to fasten the parts of a toboggan together is the old way adopted by the Indians of binding or lashing with thongs. This gives great elasticity and allows the toboggan to adjust itself to the inequalities of the surface to a greater degree than is possible with the tightly fastened joints now in use. You can try this way instead of that given below, if you prefer, but be sure to cut little grooves in the bottom for the thongs or cords to fit in, or they will be quickly worn through.


Before beginning work read carefully Marking, Rule, Square, Saw, Plane, in Part V., and look up any other references.

Fig. 223.

The size can vary from 3' long by 1' wide to 10' or 12' long by 20" to 22" wide; 4' long by 15" or 16" wide is good for a single toboggan; 8' long by 18" is a good size for three or more persons. You will probably find the stock most readily in the form of 12' boards. One-half inch in the rough will be thick enough, though you may have to take inch (rough) or 7/8" (planed) boards. Let us make an 8' toboggan (Fig. 223). Have the stock planed and sawed in strips about 10' long, 2½" wide, and not less than ¼" nor more than 3/8" in thickness. If they are tapered a little in thickness for 12" or 15" at the forward end they can be bent more easily, but do not shave them down too much (see Plane and Drawshave). Smooth the bottom surfaces of the strips with plane and scraper (see Scraper). It is hardly necessary to plane the upper surfaces by hand, as the planer will leave them fairly smooth, though they will look a little nicer smoothed by hand. Plane the edges. Next get out eight cross-bars or cleats 18" long × 3/8" thick and from 1½" to 3" wide. If wide they can be tapered at the edges, and if narrow, the edges should be rounded (Fig. 224). Get out also two or three cleats 18" long, ¼" thick, and 1¼" wide, and one piece 18" long and about ¾" × 7/8" (half of a hardwood broomstick will do).

Fig. 224.

The long strips must now be bent at the forward end (see Bending Wood). After they are bent take the eight cleats and, laying one across the strips as it is to go, mark points for three holes at each strip (Fig. 224). Bore 3/16" or ¼" holes in the cross strips and countersink them very carefully (see Boring and Countersink), so that the heads of the screws will be very slightly lower than the surface—sunk barely enough to prevent any corners or edges from sticking above the surface. Take great care not to countersink too deeply, for the long strips are so thin that the screws may come through on the under side. Mark and bore the other seven cleats by this first one.

Now take one cleat, to be put on at the rear end 8' from the beginning of the curve. Screw one end of this cleat in place (see Screws), test with the square, and screw the other end. Then put in the intermediate screws, driving them all firmly home, and saw off the ends of the long strips just beyond this cleat. Square lines across every foot to the curve at the front, and screw on the other cleats. The length of the screws (which can be quite stout) should be such that they will almost, but not quite, go through to the under side of the toboggan. Be careful about this or the points will have to be filed off. Then screw the smaller cleats on the inside of the curve. Screw the remaining (stouter) cleat on the outside of the curve at the place where the curve is to end, and then saw off the projecting ends of the strips by this cleat. By thongs, belt-lacing, or strong cord at the ends of the cleat last put on fasten the curve (which will naturally tend to straighten somewhat) in the required position to the cleat beneath (Fig. 225).

Fig. 225.

Side hand-rails can be fastened at each side on top of the cross-cleats (Fig. 223). A common way is to make every other cross-cleat thicker (say 7/8") and fasten the side bars to these with large and stout screw-eyes, or notches can be cut on the under side of these thicker cleats before they are screwed on, and by passing thongs or cord through these notches the side-bars can be lashed in place. The side bars you can plane round or eight-sided (see Rounding Sticks) out of strips of any strong wood.

Sandpaper the bottom and finish with plenty of raw linseed oil, or with oil, shellac, and varnish, in successive coats (see Finishing). If open-grained wood is used it can be filled to good advantage with a coat of good wood-filler well rubbed in (see Finishing), and the bottom can be waxed or rubbed with tallow, if you wish.

Fig. 226.

If you are willing to put in the labour you can bevel or slope off one side of each of the long strips (except the two outer ones) so as to leave the strip thickest in the middle (Fig. 226). Unless you are willing to take pains enough to do it nicely (which will take some time), it will be best not to attempt it at all, or to have it done at a mill. If you have a good hill you can go well enough with the flat strips and it is not important to round them unless you are scoring fractions of a second against time. Another way is to curve the cross-cleats slightly (Fig. 226), leaving the long strips flat.

Some toboggans are made with low runners about an inch high.

Fig. 227.

You can, as you may know, patch up a sort of toboggan of barrel-staves, with which, though not a very workmanlike arrangement, you can have a lot of fun at no expense. You can get a high speed with this simple contrivance (Fig. 227) on a steep hill. It is not good, however, unless the pitch is steep. You can even get a good deal of sport from this apparatus in the summer on a very steep grassy knoll.

Wooden Guns and Pistols.—A gun on the principle of that shown in Fig. 228, the projectile power being furnished by elastic (rubber) cord, is easily made.

Fig. 228.


Before beginning work read carefully Marking, Rule, Square,, Saw, Spokeshave, Knife, in Part V., and look up any other references.

First saw the outline of the gun from a straight-grained pine or whitewood board. This can be quickly and cheaply done at any wood-working mill. The gun can then be finally shaped with the spoke-shave and knife. The rasp and file can be used (see Rasp and File.). Much of the shaping can be done with the draw-knife (see Draw-knife), and, in fact, the whole can be whittled out with a knife if other tools are wanting.

Fig. 229.

Fig. 230.

The most difficult parts of the work are the groove for the arrow and the arrangement of the trigger. Much care is needed to cut an accurate groove with a gouge (see Gouge), and, unless you are skilled, you can get a truer result by having this done by a carpenter or at a mill. A mortise (see Mortising) must be cut for the trigger long enough to allow it sufficient play (Fig. 229). The arrangement of the trigger is shown in Fig. 229. The elastic underneath the barrel (at the lower end of the trigger) must be sufficiently powerful (combined with its additional leverage) to balance the elastic which propels the arrow, so that the trigger will remain in position and hold the upper elastic drawn, until the pressure of the finger on the trigger releases it.


Fig. 231.


Fig. 232.


Fig. 233.

The barrel of the gun is sometimes built of three pieces (Fig. 230, showing section) of thinner stock, which obviates the grooving but makes more work otherwise. The groove can be left open on top (Fig. 230) or covered with a thin strip (Figs. 231 and 232). In the latter case a depression must be made in the barrel, so that when the strip is put on there will be a long slot in which the string can play back and forth (Fig. 232). With this arrangement you can make a notch (Fig. 233) to hold the cord when drawn. The trigger can be of wood or wire, pivoted on a screw or nail, so that when pulled the string will be pushed up and released (Fig. 233).

A tube is sometimes fastened to the barrel, as in a real gun, and a plunger is sometimes fitted to the tube to start the arrows, or bullets in case they are used (Fig. 234).


Fig. 234.


Fig. 235.


Fig. 236.

The ends of the elastic cord can be fastened to screw-eyes at the muzzle. A piece of leather thong or cord inserted at the middle of the upper elastic cord will wear better than the rubber at that point.

Another form of trigger is shown in Fig. 235, which can also be made of stiff wire (Fig. 236).

Fig. 237.

To finish the gun nicely, it should be scraped (see Scraper) and sandpapered with fine sandpaper (see Sandpaper). It can then be finished with oil and shellac or varnish (see Shellac, Varnish, Finishing).

These same methods of construction can, of course, be applied to a pistol.

Fig. 238.

A bow-gun or crossbow (Fig. 237) can be made on the same principle, using a bow instead of the elastic, and inserting it in a hole made through an enlargement of the under side of the barrel (Fig. 238).

Sleds.—Common sleds can be bought so cheaply that it is hardly worth while, as a rule, to make them. Many are so poorly made, however, and will stand so little rough usage, that a few suggestions may be of value if you should wish to make a really serviceable one yourself.

Take the dimensions from any sled which suits you. Avoid making your sled too high, however, as one ten or twelve inches high will coast no better than a low sled, and requires much more bracing to be strong.


Before beginning work read carefully Marking, Rule, Square, Saw, in Part V., and look up any other references.

Fig. 239.

The runners and cross-pieces should be of straight-grained oak, maple, ash, or other strong wood; 7/8" stock will do. Mark the runners carefully on the wood, according to your working-drawing (Fig. 239), and before sawing them out bore the holes for the rope (see Boring). Saw out the runners, or have them sawed by machine, and see that the curves are the same on each.

Fig. 240.

Get out three cross-pieces (Fig. 240) about 2" wide, and from 7/8" to 1¼" thick, with a shoulder at each end as shown. Mark and cut the mortises (see Mortising) in the runners (Fig. 239).

Put these parts together, forming the frame of the sled (Fig. 241), driving a pin through each mortise and tenon and adding the L irons shown in Figs. 241 and 242.

The seat may be thinner than the runners, and is to be fitted between them and to be screwed to the cross-pieces (see Screws). The thickness of the stock for the seat must be borne in mind when laying out the mortises in the runners.


Fig. 241.


Fig. 242.

Machine-planed stock is, of course, as smooth as is necessary for a sled, but smoothing by hand (see Plane, Scraper, and Sandpaper) will give a nicer surface. The runners can be shod at the blacksmith's with half-round irons, or round steel can be used with iron at the ends. In case of steel spring irons the runners can be slightly grooved on the edge, so far as may be necessary to keep the irons in place. The irons can be ½" to 5/8" in diameter.

Finish with paint (see Painting) or with oil, shellac, and varnish (see Finishing).


A "double-runner," "bob," or "traverse" sled can be built to good advantage. The sleds can be made as just described, or ready-made ones can be used. See that they are well put together, of the same width, and securely braced, as the strain upon them is great. The length of the double-runner is a matter of choice, of course. As to the height and width, however, if the coasting is straight, smooth, and comparatively safe there is no objection to a high seat, with a comfortable foot-board on each side for the passengers' feet, if you wish. But if you are going to coast on long, rough hills, with sudden curves and pitches to be taken in uncertainty and at whirlwind speed—the kind of coasting for real fun and exhilaration—avoid the luxurious top-heavy double-runners frequently seen. Make the sleds rather broad (18" is not too wide for the "track" of a 16' sled; which is a very long sled, however), and keep the height of the top-board down to about 10" or less.


Before beginning work read carefully Marking, Rule, Square, Saw, in Part V., and look up any other references.

Fig. 243.

The seat-board can be from 8' to 16' long, and about 12" to 14" wide. Board thickness is sufficient for a short seat, but if long a 1¼" plank should be used. If you have in mind to make a very long sled you should consider, before beginning, that you must either use a quite thick plank to get the necessary stiffness, which will add to the weight of the double-runner, or the plank must be stiffened or "trussed" with rods beneath like a bridge, which will add to the expense and labour. It should be of strong, elastic, straight-grained wood, free from bad knots or defects, as the strain upon it is great. It should not be too yielding and springy, however, or it may sag inconveniently. Clear hard Southern pine or ash is good. A plank of stiff spruce of good quality will do. The rear end can be rounded, as shown (Fig. 243).

Machine-planing is sufficient for the sides of the seat-plank, but the edges should be planed carefully (see Plane), and the angles slightly rounded off with the plane, spoke-shave, or rasp and file (see Spokeshave, Rasp, and File) to prevent splinters.

Fig. 244.

Fig. 245.

To enable the front sled to turn properly, get out two pieces of 2" plank, as shown in Fig. 244, about 3" wide and as long as the width of the sled, one being tapered toward the ends on the under side. The tapering is important, as it diminishes the friction when the front sled is turned. Screw one of these pieces firmly across the top of the front sled and the other across the lower side of the seat-board (see Screws), a hole being bored through the centre of each cross-piece (as well as through the seat-board and the top of the front sled) for the king-bolt upon which the front sled turns. Find these centres accurately and bore carefully with a bit 1/16" larger than the king-bolt (see Boring). The front sled should turn very freely and easily, and have plenty of play, but the bolt should not fit loosely enough to make the double-runner rickety.

A washer can be inserted between the cross-pieces. Sometimes a thick rubber washer is used to lessen the shock (Fig. 245).

Fig. 246.

To give the ends of the rear sled freedom to play up and down (without turning sideways) in passing over the inequities of the surface the arrangement shown in Fig. 243 (and enlarged in Fig. 246) is good. Do not make this of 7/8" stock. Pieces of plank should be used, the dimensions being so arranged that the seat-board will be equally raised from the front and rear sleds. The pins at the ends of the cross-piece should be not less than 1" in diameter (1¼" is better) and should be carefully cut (see Paring and Rounding Sticks). The best way is to have them turned to fit the holes in the rocker-shaped pieces. The latter should be long enough (about 1') to prevent danger of the wood breaking apart near the hole and to allow for screwing firmly to the seat-board.