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Hawkins Electrical Guide v. 08 (of 10) / Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applications cover

Hawkins Electrical Guide v. 08 (of 10) / Questions, Answers, & Illustrations, A progressive course of study for engineers, electricians, students and those desiring to acquire a working knowledge of electricity and its applications

Chapter 4: CHAPTER LXV ALTERNATING CURRENT WIRING
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About This Book

The manual presents a practical, question-and-answer style course for engineers and electricians, explaining hands-on methods for measuring electrical waveforms, including oscillographs and photographic and projection recording techniques, with instrument diagrams and operating details. It lays out switchboard designs and connection diagrams, and addresses alternating-current wiring factors such as mutual and self-induction, impedance, skin effect, corona, and conductor sizing, supported by tables and worked examples. It also discusses power-station classification, site and layout considerations, machinery and piping arrangements, and construction features. Throughout, technical explanations are paired with calculations, illustrative figures, and practical guidance for installation and testing.

Fig. 2,613.—Duddell moving coil oscillograph with projection and tracing desk outfit. The outfit is designed for teaching and lecture purposes. In operation, after the beam of light from the arc lamp has been reflected from the oscillograph mirrors, it falls on a vibrating mirror which gives it a deflection proportional to time in a direction at right angles to the deflection it already has and which is proportional to the current passing through the oscillograph. It is therefore only necessary to place a screen in the path of the reflected beam of light to obtain a trace of the wave form. Since the vibrating mirror is vibrated by means of a cam on the shaft of a synchronous motor, which motor is driven from, or synchronously with, the source of supply whose wave form is being investigated, the wave form is repeated time after time in the same place on the screen, and owing to the "persistence" of vision, the whole wave appears stationary on the screen. The synchronous motor with its vibrating mirror, mentioned above, is located underneath the "tracing desk." When used in this position a wave a few centimeters in amplitude is seen through a sheet of tracing paper which is bent round a curved sheet of glass. A permanent record of the wave form can thus easily be traced on the paper. A dark box which is designed to hold a sheet of sensitized paper in place of the tracing paper, can be fitted in place of the tracing desk. Thus an actual photographic record of the wave form is obtained. If the synchronous motor be transferred from its position underneath the tracing desk to the space reserved for it close to the oscillograph, the beam of light is then received on a large mirror which is placed at an angle of about 45 degrees to the horizontal and so projects the wave form onto a large vertical screen which should be fixed about two and a half meters distant. Under these conditions a wave form of amplitude 50 cm. each side the zero line may be obtained which is therefore visible to a large audience.

Ques. How are the oscillograms obtained in the Duddell moving coil oscillograph?

Ans. In all cases the oscillograms are obtained by a spot of light tracing out the curve connecting current or voltage with time. The source of light is an arc lamp, the light from which passes first through a lens, and then, excepting when projecting on a screen, through a rectangular slit about 10 mm. long by 1 mm. wide. The position of the lamp from the lens is adjusted till an image of the arc is obtained covering the three (two moving, one fixed) small oscillograph mirrors. The light is reflected back from these mirrors and, being condensed by a lens which is immediately in front of them, it converges till an image of the slit is formed on the surface where the record is desired. All that is necessary now to obtain a bright spot of light instead of this line image is to introduce in the path of the beam of light a cylindrical lens of short focal length.

Figs. 2,614 and 2,615.—Sectional view of permanent magnet form of Duddell moving coil oscillograph. This instrument has a lower natural period of vibration (1/3000 second) than the type shown in fig. 2,612, and therefore is not capable of accurately following wave forms of such high frequency, but it is sufficiently quick acting to follow wave forms of all ordinary frequencies with perfect accuracy. It is easier to repair, and more portable owing to the fact that the magnetic field is produced by a permanent magnet instead of an electro-magnet. This also renders the instrument suitable for use on high tension circuits without earth connection, as, owing to the fact that no direct current excitation is required, the instrument is more easily insulated than other types.

Ques. What is the function of the mirrors on the vibrating vane?

Fig. 2,616.—Diagram of connections of Duddell oscillograph to high pressure circuit. The modification necessary for high pressure circuit only applies to the vibrator which gives the pressure wave and consists in adding two more resistances, R4 and R5. Referring to fig. 2,617, it will be seen that in case fuse f2 blows, or the vibrator be accidentally broken, the full supply voltage is immediately thrown on the instrument itself. This is not permissible in high voltage work and therefore the resistance R5 is introduced as a permanent shunt to the oscillograph vibrator. The resistance R4 is an exact duplicate of R2 being a 21 ohm plug resistance box for adjusting the sensitivity of the vibrator to an even figure. In practice R5 is usually a part of R1, and in most of the high voltage resistances, two taps are brought out near one end to serve as R5. One of these taps is usually 50 ohms distant from the end terminal and the other only 5 ohms from the end. The use of these taps is as follows: The large resistance consisting of R1 + R5 is so chosen with respect to the voltage of the circuit under investigation that the current through R1 is about .1 ampere. It should never be more than this continuously. Then R4 is connected to the 50 ohm tap, and since the resistance of the oscillograph vibrator circuit is variable from about 5 to 26 ohms by means of R4, the current can be controlled through the oscillograph from about .066 to .091 of an ampere, enabling an open wave form to a convenient scale to be obtained. If it now be desired to record large rises of pressure, such as may occur in cases of resonance, the height of the wave must be reduced in order to keep these rises on the plate. This is accomplished by disconnecting R4 from the 50 ohm tap and connecting it to the 5 ohm tap, when the current through the vibrator will be from .05 to .016 of an ampere according to whether the resistance R4 is in or out of circuit. When, instead of using the falling plate, the cinematograph camera is being used, it becomes necessary always to work on the 5 ohm tap since the width of the film is much less than that of the plate, and the current must therefore be less. In experiments where sudden rises of voltage are expected it is often advisable to keep R1 as great as possible. That end of the resistance R1 referred to as R5 in the diagram should be securely connected to the supply main and no switch or fuse used. A switch may, if desired, be used in series with R1, provided it be inserted at the point where R1 joins the supply main remote from R5. It will be seen that fuses f1 and f2 are shown. Provided that the connections are always made in accordance with the diagram, and the vibrators are always shunted by R5 or R3 respectively, there is not much objection to the use of these fuses, but on general principles it is wise to avoid fuses in high tension work and accordingly with each permanent magnet oscillograph, dummy fuses are supplied, which can be inserted in place of the ordinary fuses when desired. The remark previously made about keeping both vibrators and the frame of the instrument at approximately the same pressure applies with additional emphasis in high pressure work.

Ans. They simply control the direction of a beam of light in a horizontal plane in such a manner that its deflection from a zero position depends on the current passing through the instrument, and it is therefore evident that the oscillograph is not complete without means of producing a time scale.

Fig. 2,617.—Diagram of connections of Duddell oscillograph to low pressure circuit, R1 is a high non-inductive resistance connected across the mains in series with one of the vibrators. S2 is a switch, and f2, the fuse (on the oscillograph in this circuit). The resistance of R1 in ohms should be rather more than ten times the voltage of the circuit, so that a current of a little less than .1 of an ampere will pass through it. The vibrator will then give the curve of the circuit on an open scale. (For the projection oscillograph, the resistance R1 should be only twice the supply voltage, since .5 of an ampere is required to give full scale deflection on a large screen.) To obtain the current wave form, the shunt R3 is connected in series with the circuit under investigation and the second vibrator is connected across this shunt. Here also f1 is a fuse, S1 a switch, and R2 an adjustable resistance box. The switch S1 is however unnecessary if the plug resistance box supplied for R2 be used, since an infinity plug is included in this box. The shunt R3 should have a drop of about 1 volt across it in order to give a suitable working current through the vibrator. The resistance R2 is not absolutely essential, but it is a great convenience in adjusting the current through the vibrator. It is a plug resistance box, the smallest coil being .04 of an ohm and the total 21 ohms. Being designed to carry .5 ampere continuously it can be used with any other type of Duddell oscillograph, and by its use the sensitiveness of the vibrator can be adjusted so that a round number of amperes in the shunt gives 1 mm. deflection. This adjustment is best made with direct current. It should be noted in connecting the oscillograph in circuit, that the two vibrators should be so connected to the circuit that it is impossible that a higher pressure difference than 50 volts should exist between one vibrator and the other, or between either vibrator and the frame. To ensure attention to this important point, a brass strap is provided which connects the two vibrators together and to the frame of the instrument. This does not mean that this point must necessarily be earthed since the frame of the instrument is insulated from the earth. It is advisable, however, to earth it when possible.

Ques. How is the time scale produced?

Ans. Either the surface on which the beam of light falls may be caused to move in a vertical plane with a certain velocity, so that the intersection of the beam and the plane surface traces out a curve connecting current with time (a curve which becomes a permanent record if a sensitized surface be used); or, the surface may remain stationary and in the path of the horizontally vibrating beam may be introduced a mirror which rotates or vibrates about a horizontal axis, thus superposing a vertical motion proportional to time on the horizontal vibration which is proportional to current, and causing the beam of light to trace out a curve connecting current and time on the stationary surface.

Ques. What kind of recording apparatus is used with the Duddell oscillograph?

Ans. A falling plate camera, or a cinematograph film camera.

Ques. Explain the operation of the falling plate camera.

Ans. In this arrangement a photographic plate is allowed to fall freely by the force of gravity down a dark slide. At a certain point in its fall it passes a horizontal slit through which the beams of light from the oscillograph pass, tracing out the curves on the plate as it falls.

Figs. 2,621 to 2,623.—Interior of cinematograph camera as used on Duddell moving coil oscillograph for obtaining long records. The loose side of case is shown removed and one of the reels which carry the film lying in front. The spool of film which is placed on the loose reel A, passes over the guide pulley B, then vertically downward between the brass gate D (shown open in the figure), and the brass plate C. The exposure aperture is in the plate C and can be opened or closed by a shutter controlled by the lever M. The groove in the plate C, and the springs which press the gate D flat on the plate C, prevent the film having any but a vertical motion as it passes the exposure slit. E is the sprocket driving pulley which engages with the perforations on the film and unwinds it from the reel A to reel H. Outside the case on the far side of it is secured to the axle G a three speed cone pulley. This is driven by a motor of about 1/7 horse power, which also drives, through the gears shown, the sprocket pulley E. Close to the grooved cone pulley is a lever carrying a jockey pulley L, and a brake, which latter is normally held onto the cone pulley by a spring and so causes the loose belt to slip. By pressing a lever which is attached to the falling plate camera case, the brake can be suddenly released and at the same time the jockey pulley caused to tighten the belt onto the grooved cone pulley, so that the starting and stopping of the film is controlled independently of the driving motor, and being quickly accomplished avoids waste of film. Both reels are alike and each is made in two pieces. The upper reel is loose on its axle and its motion is retarded slightly by a friction brake. The lower reel is also loose on its axle, but it is driven by means of a friction clutch, the clutch always rotating faster than the reel so that the used film delivered by the sprocket pulley E is wound up as fast as delivered. K is the front face of one reel, the boss on it pushes into the tube on the other half H, which serves not only to unite the two halves, but also to secure the end of the film which is doubled through J.

The mean speed of the plate at the moment of exposure is about 13 feet per second. This speed is very suitable for use with frequencies of from 40 to 60 periods per second. A cloth bag is used to introduce the plate to the slide.

A catch holds the plate until it is desired to let it fall. Inside the case, is a small motor, 100 or 200 volts direct current, driving four mirrors which are fixed about a common axis with their planes parallel to it.

By looking through a small slot in the end of the camera into these rotating mirrors, the observer sees the wave form which the oscillograph is tracing out and is thus able to make sure that he is obtaining the particular wave form or other curve desired before exposing the plate.

The plate falls into a second red cloth bag which is placed on the bottom of the slide. The plates used are "stereoscopic size", 6¾" × 3¼" (17.1 × 8.3 cm.).

Ques. For what use is the cinematograph camera adapted?

Ans. For long records.

For instance, in investigations, such as observation on the paralleling of alternators, the running up to speed of motors, and the surges which may occur in switching on and off cable, etc. The cinematograph camera fits on to the falling plate case and by means of which a roll of cinematograph film can be driven at a uniform speed past the exposure aperture, enabling records up to 50 metres in length to be obtained. An interior view of the cinematograph camera is shown in fig. 2,621.

SOME OSCILLOGRAPH RECORDS


CHAPTER LXIV
SWITCHBOARDS

General Principles of Switchboard Connections.—The interconnection of generators, transformers, lines, bus bars, and switches with their relays, in modern switchboard practice is shown by the diagrams, figs. 2,636 to 2,645. The figures being lettered A to J for simplicity, the generators are indicated by black discs, and the switches by open circles, while each heavy line represents a set of bus bars consisting of two or more bus bars according to the system of distribution. It will be understood, also, in this connection, that the number of pole of the switches and the type of switch will depend upon the particular system of distribution employed.

Diagram A, shows the simplest system, or one in which a single generator feeds directly into the line. There are no transformers or bus bars and only one switch is sufficient.

In B, a single generator supplies two or more feeders through a single set of bus bars, requiring a switch for each feeder, and a single generator switch.

In C, two generators are employed and required and the addition of a bus section switch.

D, represents a number of generators supplying two independent circuits. The additional set of bus bars employed for this purpose necessitates an additional bus section switch, and also additional selector switches for both feeders and generators.

E, shows a standard system of connection for a city street railway system having a large number of feeders.

This arrangement allows any group of feeders to be supplied from any group of generators.

It also permits the addition of a generator switch for each generator.

F, represents the simplest system with transformers.

It requires a single generator transformer bank, switch and line. The arrangement as show at F is used where a number of plants supply the same system.

G, represents a system having more than one line.

In this case a bus bar and transformer switch is used on the high tension side.

H, shows a number of generators connected to a set of low tension bus bars through generator switches, and employing a low tension transformer switch.

I, shows the connections of a system having a large number of feeders supplied by several small generators. In this case, the plant is divided into two parts, each of which may be operated independently.

J, represents the arrangement usually employed in modern plants where the generator capacity is large enough to permit of a generator transformer unit combination with two outgoing lines. By operating in parallel on the high tension side only, any generator can be run with any transformer. The whole plant can be run in parallel, or the two parts can be run separately.

Switchboard Panels.—The term "panel" means the slab of marble or slate upon which is mounted the switches, and the indicating and controlling devices. There are usually several panels comprising switchboards of moderate or large size, these panels being classified according to the division of the system that they control, as for instance:

  1. Generator panel;
  2. Feeder panel;
  3. Regulator panel, etc.

In construction, the marble or slate should be free from metallic veins, and for pressures above, say, 600 volts, live connections, terminals, etc., should preferably be insulated from the panels by ebonite, mica, or removed from them altogether, as is generally the case with the alternating gear where the switches are of the oil type.

The bus bars and connections should be supported by the framework at the back of the board, or in separate cells, and the instruments should be operated at low pressure through instrument transformers.

The panels are generally held in position by bolting them to an angle iron, or a strip iron framework behind them.

Generator Panel.—This section of a switchboard carries the instruments and apparatus for measuring and electrically controlling the generators. On a well designed switchboard each generator has, as a rule, its own panel.

Figs. 2,654 and 2,655.—Diagrams illustrating a simple method of determining bus capacity as suggested by the General Electric Co. Fig. 2,654 relates to any panel; the method is as follows: 1. Make a rough plan of the entire board, regardless of the number of panels to be ordered. The order of panels shown is recommended, it being most economical of copper and best adapted to future extensions. 2. To avoid confusion keep on one side of board everything pertaining to exciter buses, and on other side everything pertaining to A. C. buses. 3. With single lines represent the exciter and A. C. buses across such panels as they actually extend and by means of arrows indicate that portion of each bus which is connected to feeders and that portion which is connected to generators. Remember that "Generator" and "Feeder" arrows must always point toward each other, otherwise the rules given below do not hold. Note also that the field circuits of alternator panels are treated as D. C. feeders for the exciter bus. 4. On each panel mark its ampere rating, that is, the maximum current it supplies to or takes from the bus. For A. C. alternator panels the D. C. rating is the excitation of the machines. 5. Apply the following rules consecutively, and note their application in fig. 2,654. (For the sake of clearness ampere ratings are shown in light face type and bus capacities in large type.) A. Always begin with the tail of the arrow and treat "generator" and "feeder" sections of the bus separately. B. Bus capacity for first panel = ampere rating of panel. C. Bus capacity for each succeeding panel = ampere rating of panel plus bus capacity for preceding panel. (See sums marked above the buses in fig. 2,654.) D. For a panel not connected to a bus extending across it, use the smaller value of the bus capacities already obtained for the two adjoining panels. (See exciter bus for panel C.) E. The bus capacity for any feeder panel need not exceed the maximum for the generator panels (see A. C. bus for panel G) and vice versa (see exciter bus for panel B). Hence the corrections made in values obtained by applying rules B and C. The arrangement of panels shown in fig. 2,654 is the one which is mostly used. The above method may, however, be applied to other arrangements, one of which is shown in fig. 2,655. Here the generators must feed both ways to the feeders at either end of the board so that in determining A. C. bus capacities it is necessary to first consider the generators with the feeders at one end, and then with the feeders at the other end as shown by the dotted A. C. buses. The required bus capacities are then obtained by taking the maximum values for the two cases.

In the case of a dynamo, a good representative panel would have mounted upon it a reverse current circuit breaker, an ammeter, a double pole main switch (or perhaps a single pole switch, since the circuit breaker could also be used as a switch) a double pole socket into which a plug could be inserted to make connection with a voltmeter mounted on a swinging bracket at the end of the board; a rheostat handle, the spindle of which operates the shunt rheostat of the machine, the rheostat being placed either directly behind the spindle, if of small size, or lower down with chain drive from the hand wheel spindle, if of larger size, a field discharge switch and resistance, a lamp near the top of the panel for illuminating purposes, a fuse for the voltmeter socket, and, if desired, a watthour meter. If the dynamo be compound wound, the equalizing switch will generally be mounted on the frame of the machine, and in some cases the field rheostat will be operated from a pillar mounted in front of the switchboard gallery. If the generator be for traction purposes, the circuit breaker is more often of the maximum current type, and a lightning arrester is often added, without a choke coil, the latter as well as further lightning arresters being mounted on the feeder panels.

In the case of a high pressure alternating current plant of considerable size, the bus bars oil switches, and the current and pressure transformers are generally mounted either in stoneware cells, or built on a framework in a space guarded by expanded metal walls, and no high pressure apparatus of any sort is brought on to the panels themselves.

Feeder Panel.—The indicating and control apparatus for a feeder circuit is assembled on a panel called the feeder panel.

The most common equipment in the case of a direct current feeder panel comprises an ammeter, a double pole switch, and double pole fuses or instead of the fuses, a circuit breaker on one or both poles; in the case of a traction feeder a choke coil and a lightning arrester are often added.

The equipment of a typical high pressure three phase feeder panel is an ammeter (sometimes three ammeters, one in each phase) operated by a current transformer, and oil break switch with two overload release coils, or three if the neutral of the circuit be earthed, the releases being operated by current transformers.

The switch when on a large system is often in a cell some distance behind the panel, and is then controlled by a system of levers, or by a small motor which is started and stopped by a throw over switch on the panel, in which case there is generally a lamp or lamps on the panel to show whether the switch is open or closed.

Air brake switches or links are placed between the bus bars and the oil switch to allow of the latter being isolated for inspection purposes, and as a general rule no apparatus carrying high pressure current is allowed on the front of the panel. With both direct and alternating current feeders, a watthour meter is often added to show the total consumption of the circuit.

Fig. 2,670.—Wiring diagram for Crouse-Hinds radial ammeter switch as illustrated in fig. 2,669. The switch proper is on the rear of the switchboard, and the hand wheel dial and indicator on the front.

A typical three phase generator panel is provided with three ammeters, one in each phase, operated from three current transformers, one to each ammeter, a volt meter, a power factor indicator, and an indicating watthour meter, all operated from one or more pressure transformers, and the necessary current transformers, the operating handle of the oil switch, which is connected to the switch itself by means of rods, two maximum releases operated by current transformers, or a reverse relay for automatically tripping the switch, lamps for indicating when the switch is tripped, a socket for taking the plug which makes connection between the secondary of a pressure transformer and the synchronizer on the synchronizing panel, and a lamp for illuminating purposes, while on the base of the panel or on a pillar at the front of the gallery is mounted the gear for the field circuit. This consists of a double pole field switch and a discharge resistance, an ammeter, a handle for the rheostat in the generator field, and (if each alternator have its own direct coupled exciter) possibly also a small rheostat for the exciter field.


NOTE.—In some cases where the capacity of the plant is not very great, the oil switch is mounted on the back of the panel, and the bus bars, current transformers, &c., on the framework, also just at the back of the panel, but under no circumstances, in good modern practice, is high pressure apparatus permitted on the front of the board. Where the capacity of the plant is very large, the oil switches are operated electrically by means of small motors, and in this case the small switch gear for starting and stopping this motor is mounted on the generator panel, also the lamp or lamps to indicate when the switch is open, and when closed.


CHAPTER LXV
ALTERNATING CURRENT WIRING

In the case of alternating current, because of its peculiar behaviour, there are several effects which must be considered in making wiring calculations, which do not enter into the problem with direct current.

Accordingly, in determining the size of wires, allowance must be made for

  1. Self-induction;
  2. Mutual-induction;
  3. Power factor;
  4. Skin effect;
  5. Corona effect;
  6. Frequency;
  7. Resistance.

Most of these items have already been explained at such length, that only a brief summary of facts need be added, to point out their connection and importance with alternating current wiring.

Induction.—The effect of induction, whether self-induction or mutual induction, is to set up a back pressure of spurious resistance, which must be considered, as it sometimes materially affects the calculation of circuits even in interior wiring.

Self-induction is the effect produced by the action of the electric current upon itself during variations in strength.

Ques. What conditions besides variations of current strength governs the amount of self-induction in a circuit?

Ans. The shape of the circuit, and the character of the surrounding medium.

If the circuit be straight, there will be little self-induction, but if coiled, the effect will become pronounced. If the surrounding medium be air, the self-induction is small, but if it be iron, the self-induction is considerable.

Ques. With respect to self-induction, what method should be followed in wiring?

Ans. When iron conduits are used, the wires of each circuit should not be installed in separate conduits, because such arrangement will cause excessive self-induction.

The importance of this may be seen from the experience of one contractor, who installed feeders and mains in separate iron pipes. When the current was turned on, it was found that the self-induction was so great as to reduce the pressure to such an extent that the lamps, instead of giving full candle power, were barely red. This necessitated the removal of the feeders and main and re-installing them, so that those of the same circuit were in the same pipe.

Ques. What is mutual induction?

Ans. Mutual induction is the effect of one alternating current circuit upon another.