According to Mr. Davy, chloride of azote contains
| 4 vols. of chlorine | = 10 + | or | 4 primes | = 18.0 + | ||
| 1 —— azote | = 0.9722 | 1 —— | = 1.75, | |||
| or very nearly 10 by weight of chlorine to 1 of azote. | ||||||
Pyrophorus is a black substance, which takes fire spontaneously, when brought into contact with air. It is the luft-zunder, or air-tinder of the Germans. It first emits sulphuretted hydrogen gas, and in a few seconds becomes red-hot, burning with a bluish flame. Pyrophorus consists of alumina, charcoal, and sulphuret of potassa, and also, according to some, of potassium, which is alleged to be formed in its preparation. Be this as it may, it seems, that water is decomposed in its combustion, that sulphuretted hydrogen gas is emitted, which is inflamed by the oxygen gas of the atmosphere, and that, during the combination of oxygen, a degree of heat is produced, which causes the ignition of the charcoal, as well as the inflammation of the remaining sulphur.
Pyrophorus may be formed in several ways, all of which produce the same result. The usual process is the following: Take equal parts of brown sugar and alum, and melt them in a ladle. Continue the heat, stirring them constantly until a spongy black mass is formed. Let this mass be reduced at once to powder, and introduced into a common green glass phial, of the capacity of about six ounces, previously coated outside with a mixture of pipe-clay and solution of borax. Immerse the phial in a crucible, filled with sand, closing the mouth of the former with a piece of charcoal, or a glass tube inserted in it. Upon the crucible being exposed to a red heat, an inflammable gas will escape, which will take fire.[21] When this effect ensues, the heat must be continued for about twenty minutes longer, at the expiration of which time, the crucible must be removed from the fire, and the phial taken out and closely stopt. The pyrophorus is to be preserved in a ground stoppered bottle. The addition of one-sixteenth part of sulphate of soda, or Glauber's salt, to the alum and sugar, is said to make the pyrophorus with more certainty. Various vegetable substances, besides sugar, as flour, starch, &c. may be used. Three parts of alum, and one part of wheat flour will make a good pyrophorus.
Homberg discovered this substance, in the year 1680. Hence it is sometimes called Homberg's pyrophorus. He was operating upon a mixture of human excrement and alum; and, when he examined the contents of his vessel, in three or four days after, he was surprised to see it take fire spontaneously, when brought to the air. Soon after Lemery, the younger, discovered, that honey, sugar, flour, or almost any animal or vegetable matter, could be used in lieu of human fæces; and, as Macquer informs us, M. Lejoy de Suvigny showed, that other salts, containing sulphuric acid, may be substituted for alum. Mr. Scheele (Treatise on fire, &c.) found by experiment, that, when alum was deprived of potassa, it was incapable of forming pyrophorus, and that vitriolated tartar (sulphate of potassa) may be used in the place of alum. The experiments of Mr. Proust prove, that a number of neutral salts, composed of vegetable acids and earths, when submitted to heat, leave a residuum that inflames spontaneously. This statement agrees with the experiments of M. Chenevix. From the experiments and observations of sir H. Davy, and Dr. J. R. Coxe, late professor of chemistry, but now of materia medica, &c. in the University of Pennsylvania, it is rendered very probable, that pyrophorus owes its property of inflaming spontaneously to a small portion of potassium, which is formed in the process.
The preparation of pyrophorus is explained on the principle, that the vegetable matter is first decomposed; that the hydrogen and a part of the carbon decompose the sulphuric acid of the alum, by uniting with its oxygen; that water, carbonic oxide, and carburetted hydrogen are disengaged, along with a part of the sulphur; and that, while the excess of charcoal remains intimately mixed or divided with the alumina, the sulphur and the sulphuret of potassa, form together a compound, which has the property of inflaming spontaneously in the open air. Some suppose, as alum is a triple salt, having potassa, as well as alumina, for its base, that the potassa is decomposed in the process, and potassium, as we remarked, produced; to the presence of which they ascribe the singular property of inflaming in the open air.
The spontaneous combustion of charcoal, in several instances, is supposed by some to have been owing to the presence of pyrophorus, by others to phosphorus, and by others again to nascent hydrogen. To the presence of this substance, is attributed the explosion of gunpowder mills. (See Gunpowder.)
Several different mixtures, and torrefied substances, form a kind of imperfect pyrophori, and have more than once occasioned fires, from no suspicion of their properties being entertained.
Besides pyrophorus, other compositions, which, in like manner, take fire on exposure to the open air, have been by degrees made known to us: 1. The scoria of the martial regulus of antimony, or antimony freed from sulphur by the intervention of iron and nitre, as well crude as also after being dissolved, have been observed to take fire spontaneously, when laid upon a hot stone, or in the sun. Of the truth of the latter case, Wiegleb says, he is assured by his own experience. 2. The residuum of the acetate of copper is another pyrophorus. 3. Some assert, that they have observed an inflammation ensue from honey and flour, calcined according to the rules laid down. 4. According to Geoffroy, a calcined mass of three parts of black soap, and one of diaphoretic antimony, has been known to take fire spontaneously. 5. Meuder has observed, that a pyrophorus is obtained, when equal parts of orpiment and iron-filings are sublimed together, and ten parts of this sublimate are triturated in a mortar along with twelve of nitrate of silver. 6. A pyrophorus is produced, according to Penzky, when two drachms of white sand, three of common salt, one of sulphur, two of sulphuric acid, and half an ounce of muriatic, are mixed together and distilled in a glass retort. In this operation, a sublimate is said to be obtained, which bursts out in flames, as soon as it comes into contact with the air. 7. The spontaneous precipitate of osteocolla, from a solution of it in sulphuric acid, after having been separated by means of a filter, and dried, took fire in a warm place. S. Pott observed the same phenomenon in the earth of the residuum, after the distillation of urine, that had been putrid for a considerable time. 9. To these may also be referred, a mass composed of equal parts of sulphur and iron-filings; which, when thoroughly moistened with water, after some time, grows hot, swells, and at last breaks out into vapour, smoke, and flame. (See Artificial Volcano.)
Cadet's fuming liquor, prepared by distilling equal parts of acetate of potassa, and arsenious acid, emits a very dense, heavy, fetid, noxious vapour, which inflames spontaneously in the open air. Black wadd, an ore of manganese, when dried by the fire, and mixed with linseed oil, gradually becomes hot, swells, and then bursts into flame.
M. Chenevix (Annales de Chimie, tom. LXIX,) remarks that almost all the metallic residuums, which are formed by the distillation of acetates per se, are pyrophoric, after cooling; which Mr. C. attributes to the presence of finely divided charcoal, mixed with the metallic part. He experimented on several acetates, with the view of ascertaining the quantity of pyroacetic spirit they would yield, and found, in every instance, that charcoal existed in the residue, sometimes with reduced metal, and at other times with metallic oxide. A table of these experiments may be seen in Ure's Chemical Dictionary. The residuum of acetate of copper has long been known to possess pyrophoric properties.
Sect. XXXIII. Of Sal Ammoniac.
This salt enters into the composition of fire-works, to give, more particularly, a peculiar colour to flame, which is that of green, or yellowish-green. Sal ammoniac is a salt, composed of muriatic acid and ammonia, and, when pure, is white, and capable of being sublimed without decomposition. Its purity may be known by its complete volatilization. It is readily pulverized.
The experiment, showing the formation of sal ammoniac by a direct union of its component parts, may be made by bringing in contact, in a glass receiver, muriatic acid gas and ammoniacal gas. White clouds will form, a condensation take place, and muriate of ammonia be deposited on the sides of the vessel.
Sal ammoniac was altogether made, at one period, from the soot of camels' dung, or of other animals, which feed on saline plants. The excrement was burnt, the soot collected, and sublimed. This was the process practised in Egypt. The composition of sal ammoniac being known, the process for obtaining it was improved; so that, instead of using the soot of dung, it is now formed by the distillation of bones. The impure ammoniacal liquor, thus obtained, is combined with sulphuric acid, by an easy process, and the resulting sulphate of ammonia is then decomposed by muriate of soda, by which sulphate of soda and muriate of ammonia are produced. They are separated, and the latter is formed into heads by sublimation. In this state, it occurs in commerce. It was made in great quantity in the vicinity of the temple of Jupiter Ammon; and hence its name.
Mr. Minish, according to the English writers, is entitled to this method of converting impure liquid ammonia into sal ammoniac. The following is an outline of his process. He suffered the impure ammoniacal liquor to percolate through a stratum of bruised gypsum, and as carbonate of ammonia is contained in the liquor, the fluid, which filters, would contain sulphate of ammonia, the carbonate of lime being insoluble. This sulphate he evaporated, and the dry mass, mixed with muriate of soda, was sublimed. If I am not greatly mistaken, however, although I have not the work to refer to, this process is described in Dr. John Pennington's Chemical Essays, a work published in Philadelphia, about 1792. Dr. Pennington's work, we may observe, is the first chemical book which was published in the United States, and contains numerous important facts and observations. That this process was known in Philadelphia, and used at the Globe works, or rather Glaub works, (from the circumstance that Glauber's salt was made there,) is within the recollection of many. I heard the late professor Wistar speak of this process, and of the economy in using gypsum.
Mr. Lebanc (Annales de Chimie, vol. XIX.) invented a process, by which he brought the ammoniacal gas and muriatic acid gas in contact, in a chamber lined with lead. In one pot, he put common salt and oil of vitriol; in another pot, animal matter. Being conducted by pipes into the chamber, the gases united, and sal ammoniac was formed. Other improvements have been made, as obtaining ammonia from coal soot, &c.
Ammonia is generated in artificial nitre beds, and is at first united with nitric acid; which compound is subsequently decomposed, as the process of putrefaction goes on, by the potassa, calcareous earth, &c. present in nitre beds. See Nitrate of Potassa.
Sal ammoniac is ready formed in the soot of animal feces, twenty-six pounds of which yield six of the salt. According to Siccard, who published, in 1716, an account of the fabrication of sal ammoniac in Egypt, which Geoffroy, in the same year, proved to be a compound of the spirit of sea salt and volatile alkali, sea salt and urine were used in that country. The account, however, given by Lemery, in 1719, makes no mention of either sea salt or urine.
Sal ammoniac is found native. It occurs in the vicinity of burning beds of coal, both in Scotland and England, and is met with in volcanic countries. When triturated with quicklime, it exhales ammonia, which is a characteristic of all ammoniacal salts.
Sal ammoniac is often found in crusts of lava. Sir William Hamilton observes, that, in the fissures formed by the lava, this salt sublimes. He found, in the same locality, common salt.
Sal ammoniac is decomposed by a variety of substances. Sulphuric acid will disengage the muriatic acid from it, while lime, potassa, &c. liberates the ammoniacal gas, which, when combined with water by distillation or other means, forms the common spirit of sal ammoniac, or water of ammonia. Mixed with carbonate of lime and sublimed, it produces the carbonate of ammonia, usually called mild volatile alkali, or pungent smelling salts. Ammonia, in a separate state, unites with some metallic oxides, giving rise to certain fulminating powders, which have been already noticed. That iodine decomposes ammonia, we have shown, when on the preparation of iodide of azote, or fulminating powder.
Sal ammoniac enters into the composition of candles, to prolong their duration. The process recommended in the Archives des Découvertes is the following: Dissolve, in half a pint of water, a quarter of an ounce of sal ammoniac, two ounces of common salt, and half an ounce of saltpetre, and add the solution to three pounds of mutton tallow, and eight pounds of beef tallow, previously melted. Continue the heat until all the water is evaporated. It is then suffered to cool, and, when used, is to be melted with a quarter of an ounce of nitre, and formed into candles in the usual manner. This preparation of tallow is highly recommended on account of its economy, as well as the improvement itself. A candle, made of this tallow, will burn two hours longer than one of the ordinary kind.
Another process for making candles, in which sal ammoniac is used, is mentioned in the Annales des Arts et Manufactures, Nos. 142 and 146. Eight pounds of suet are melted, and a pint of water is added. The tallow is again submitted to heat, and the same quantity of water, holding in solution half an ounce of saltpetre, half an ounce of sal ammoniac, and one ounce of alum, is added. It is then suffered to stand, and when used is re-melted. The wick is first dipped in a mixture of camphor and wax. Care must be taken, before the tallow is used, to evaporate the water. Equal parts of beef and mutton tallow are recommended.
Sect. XXXIV. Of Corrosive Sublimate.
Corrosive sublimate, known in chemistry by the names of corrosive muriate, and perchloride of mercury, is made use of in some preparations of fire-works, and particularly in the composition of stars, in which it is mixed with a variety of substances, such as steel filings and antimony, in order to vary the appearance of the flame, and to communicate to it particular colours. Corrosive sublimate is formed by various processes, among which we may enumerate the following: Take five parts of sulphuric acid, four parts of mercury, four parts of muriate of soda, and one part of black oxide of manganese. Boil the mercury in the sulphuric acid, until it forms a dry sulphate, which is to be reduced to five parts. Mix the sulphate thus formed, with the muriate of soda, previously dried, and the oxide of manganese, and sublime the mixture. By this process the sulphuric acid of the sulphate unites with the soda, and forms sulphate of soda; while the muriatic acid of the muriate of soda combines with the oxide of mercury, (which receives an addition of oxygen from the oxide of manganese,) and forms the perchloride, called by Thenard the deutochloride of mercury. The same process is used without the addition of manganese. By exposure to heat, the sublimate sublimes, and the sulphate of soda forms the residuum. The same salt, if re-sublimed with an addition of crude mercury, will be changed into the protochloride of mercury, or calomel. Or, if the sulphate of mercury and muriate of soda be mixed with crude mercury, and sublimed, calomel will be formed at one operation. It is sufficient to observe, that corrosive sublimate is one of the most virulent of poisons when swallowed; and therefore should be used with caution.
It is soluble in water, and capable of crystallizing. It is also soluble in alcohol, to the flame of which it communicates a yellow colour, and in sulphuric, nitric, and muriatic acids. It is decomposed by alkalies, forming with ammonia a triple salt, (Sal Alembroth,) by the alkaline earths, and the metals or their sulphurets; and, when distilled with arsenic, bismuth, antimony, or tin, the mercury is separated.
The proper antidote for corrosive sublimate, is the white of egg or albumen, which converts it into calomel. Sulphuretted hydrogen water may also be employed along with emetics. The effect of albumen, in this way, may be relied on.
Sect. XXXV. Of Orpiment.
Orpiment, or the yellow sulphuret of arsenic, which is either native or artificial, is principally used in fire-works for the composition of stars. Orpiment is divided by some into two kinds; viz. the red, called realgar, and the yellow, called yellow arsenic.
Arsenic combines readily with sulphur. When they are mixed together, and put into a crucible and fused, the product will be a red vitreous mass. This red sulphuret may also be formed, by melting sulphur with arsenious, or arsenic acid. Sulphurous acid gas will be evolved, evidently showing that a portion of the sulphur unites with the oxygen of acid employed.
When arsenious acid, known in commerce by the name of white arsenic, and called by some oxide of arsenic, is dissolved in muriatic acid, and a solution of sulphuretted hydrogen in water is added, a yellow precipitate will be obtained which is orpiment. The hydrogen, in this case, unites with the oxygen of the arsenious acid, by which the metal is reduced, and the sulphur then combines with it. A mixture of sulphur and arsenic, exposed to a heat not sufficient to melt them, will sublime into a yellow sulphuret.
Both the yellow and red sulphurets are employed in fire-works. They are not, however, required, except in particular cases. In the composition of Bengal lights, given in the Bombardier or Pocket Gunner, by R. W. Adye, orpiment is used. According to the same author, it is also used in Chinese white lights. Both the yellow and red sulphuret of arsenic will detonate with chlorate of potassa.
The antimony, which enters into the composition of many fire-works, is not to be understood to be the metallic, or regulus of, antimony, unless so expressed; but the crude antimony of the shops. Crude antimony is a combination of antimony and sulphur, and is usually met with in fine powder. That both antimony and its sulphuret have a powerful effect in modifying the flame of gunpowder, and all compositions, in which nitre and inflammable substances form a part, is evident from the many cases, in which it is employed, and from the effects that thereby result.
The different substances in any inflammable compound, intended to produce particular colours, should be so mixed, as that, from a knowledge of the proportions which produce such colours, the effect may be retained, even when it is mixed with other bodies. For this reason, the artist should know the different effect of each ingredient. Some may show themselves in the flame, some in sparks, some in stars, others in fire-rain, and the like, as the case may be. Antimony, for instance, produces a reddish flame, if it be in a proper proportion, and not altered by the presence of other substances. Hence, when antimony is mixed with nitre, the flame will be more or less a whitish-green.
This modification, or change in the appearance of flame, is apparent in certain compounds, of which antimony constitutes a part. Thus, antimony is used in the preparation of the common rocket stars, in drove stars, in the fixed pointed stars, in some of the gold and silver rains, in the slow and dead fire for wheels, in tourbillons for crowns or globes, in the composition of serpents, lances for illumination, Bengal lights, and many other kinds of fire-works. According to Adye, (Pocket Gunner,) it enters into the composition of carcasses, Chinese lights, &c.
When it is as one to sixteen of nitre, the gunpowder being as four, and the sulphur, eight, the composition will produce a white flame; but when it is in the proportion of eight to sixteen of nitre, without any addition, the flame will be blue. By substituting, in its place, eight of amber to sixteen of nitre, with sixteen of sulphur, and eight of meal powder, this change will produce a yellow flame. It is obvious, however, that these and similar changes are owing to the proportions, as well as to the substances used.
Antimony, in the state of a sulphuret, when mixed with chlorate of potassa, &c. will form detonating compounds.
Antimony is a grayish-white metal, more or less brilliant and laminated. It is brittle, and may be easily reduced to powder. It melts at a red heat, and evaporates at a higher temperature: on cooling, it crystallizes. It undergoes no change by exposure to the air, except the loss of its lustre. When steam is made to pass over ignited antimony, the decomposition of the water is so rapid, as to produce a violent detonation. At a white heat, it burns, and forms a white coloured oxide, called the argentine flowers of antimony. Its oxides are various, some of which, possessing acid properties, are called acids. The protoxide is gray, the antimonious acid, white, and antimonic acid, of a straw colour. The crocus of antimony, and the glass of antimony are oxides of this metal, but in particular states of combination. It unites with several of the acids. Its oxide, with tartaric acid, and tartrate of potassa, forms tartar emetic. With chlorine, it constitutes the butter of antimony.
The artificial sulphuret may be formed, by melting sulphur and antimony together. The native sulphuret is almost the only ore of antimony, and is the mineral from which the regulus is obtained. It unites with the metals, forming alloys of different kinds.
Sect. XXXVII. Of Carbonate of Potassa.
Potassa, either pure or carbonated, retards the progress of combustion; and, therefore, may prevent, according to the proportion employed, the action of combustible bodies on nitre. Combustion may be retarded by using those substances, which are not in themselves inflammable, and which, if used in too large a quantity, would effectually prevent it. Clay, wood ashes, &c. as in the blind fuse, act on this principle; and serve, also, in particular cases, to produce that succession of explosions, which renders the effect of some fire-works, more grand and impressive. Rope, soaked in a solution of saltpetre and dried, would burn rapidly, were it not for the after immersion in potash ley, or urine, either of which acts by retarding the progress of combustion. The same thing may be said of other bodies, the use of which will claim our attention hereafter. Potassa, although not generally used for the purposes mentioned, as it is apt to deliquesce, or absorb water, and thus destroy the effect altogether, may be more advantageously employed in a liquid state, as in the preparation of slow match in the way stated under that head. But as match rope is now generally superseded by the port-fire, as a more certain method of firing cannon, it would be unnecessary, as it is irrelevant, to enlarge on this head. The use, also, of the priming fuse, which conveys the fire to the powder in the gun, with certainty and with rapidity, is an improvement of no small moment.
Alum has also been used for the purpose of checking the rapidity of combustion, in some particular fire-works. In one of the formulæ for the preparation of fire-balls, to be thrown with the hand, or fired from a gun, given in the Memoir on Military Fire-works, as taught at Strasburg, in 1764, there is, besides sulphur, mutton suet, saltpetre, and antimony, nitre of alum, equal to one-fourth of the weight of the compound. That this salt, the supersulphate of alumina and potassa, is used to make paper, as cartridge paper, &c. incombustible, is a fact, with which every one is acquainted.
We might, also, enumerate the uses of glue, isinglass, gum arabic, &c. for similar purposes; and also of wood-ashes, in the composition of the, so called, blind fuse. Light twisted white rope, when soaked in strong ley, or a strong solution of potash, we are informed, will form a slow match that will burn only three feet in six hours.
Potash is obtained from wood-ashes, by lixiviation with water, and evaporation. It contains more or less impurities; and always carbonic acid, from which it is separated by quicklime, the alkali being rendered caustic. Some of the foreign ingredients are burnt off by exposing it to heat in an oven. It then assumes a white, somewhat pearly appearance, and takes the name of pearl-ash, but is still the same alkali.
Wood-ashes, when mixed with quicklime, and lixiviated, produce caustic ley, the strength of which depends on the quantity of alkali held in solution. It is this ley, when boiled with oils, fat, &c. that produces soft soap. Hard soap is a combination of oil or fat, and soda. The quantity of real alkali in potash may be known by the proportion of acid required to saturate a given weight of it. Potash, pearl-ash, salt of tartar, and salt of wormwood are all carbonates of potassa. This alkali is called the vegetable alkali, because it is obtained from vegetables. It is considered to be the hydrated deutoxide of potassium, and when decomposed will furnish potassium.
Table of the saline or soluble products of one thousand pounds of ashes of the following vegetables.
| SALINE PRODUCTS. | ||
| Stalks of Turkey wheat, | 198 lbs. | |
| Stalks of sun-flower, | 349 | |
| Vine branches | 162.6 | |
| Elm | 166 | |
| Box | 78 | |
| Sallow | 102 | |
| Oak | 111 | |
| Aspen | 61 | |
| Beach | 219 | |
| Fern, cut in August, | 116, | or 125 according to Wildenheim. |
| Wormwood | 748 | |
| Fumitory | 360 | |
| Heath | 115 | |
The observations of Mr. Kirwan on potash may be seen in Aikin's Chemical Dictionary.
When a piece of hydrated potassa is placed between two disks of platinum, which are brought in contact with the poles of a galvanic battery, consisting of upwards of 200 pairs of plates, four inches square, the oxygen will separate at the positive surface, and small metallic globules of potassium will be formed at the negative surface. The potassa, in the mean time, will undergo fusion.
Sir H. Davy discovered potassium, in 1807. It may be obtained by means of iron turnings, in the following manner: Heat the iron turnings to whiteness in a curved gun barrel, and suffer potassa, in a state of fusion, to fall upon them very gradually, air being excluded: potassium will form, and collect in the cool part of the tube. For the different facts respecting this metal, consult Sir H. Davy's communications on the subject, and the memoirs of Gay-Lussac and Thenard, Curadeau, &c. See also, Davy's Chemical Philosophy, and Thenard's Traité de Chimie.
Potassa unites with, and neutralizes, acids, and forms salts; the principal of which are the sulphate, muriate, and nitrate of potassa. It unites also with sulphur, phosphorus, &c.
Potassa, in the state of carbonate, is very soluble in water, for which it has so strong an affinity, that, when exposed to the atmosphere, it deliquesces and becomes fluid. Caustic potassa undergoes the same change, in a more remarkable degree. It is on account of its great avidity for water, that the carbonate is used in the preparation of alcohol from spirituous liquors; it retaining the water, while the alcohol may be distilled over.
Potassa has a stronger affinity for the acids, than either the earths or metals; hence it decomposes earthy and metallic salts, the earth or metallic oxide being precipitated, while it unites with the acid of the salt. It is on the same principle, that earthy and metallic salts decompose soap; and waters which are hard, and owe that property to the presence of earthy salts, will curdle, or, in other words, decompose soap. Such waters, for this reason, are called hard. Acids have the same effect in decomposing soap.
The use of potassa is very apparent in the manufacture of saltpetre. When the nitric acid is combined with an earthy base, as in the calcareous nitre of the nitre caves of the western country, potassa from wood-ashes will decompose it, on the principle already stated; and, by combining with the nitric acid, form nitrate of potassa. It is used also in refining saltpetre, where earthy salts are present, besides common salt. The effect of this alkali, for that purpose, will be more obvious, by referring to the processes for the extraction and refining of saltpetre, in the article on that subject.
Potassa acts as a flux for siliceous substances and forms glass. These are its prominent characters.
Sect. XXXVIII. Of Wood-Ashes.
Wood-ashes, the product of the combustion of wood, contain potassa, some foreign salts, and earthy and sometimes metallic substances, insoluble in water. The quantity of alkali, which ashes, obtained from different woods, furnish, is greater or less, according to the nature of the wood. The ashes of the oak are generally used in pyrotechny; but it seems to us, that ashes in common will have the same effect.
The ashes, for this purpose, should be dry, and passed through a fine sieve. They enter into the composition of blind fuse.
In some instances, the leached, or lixiviated ashes might be used. The residue, after the separation of alkali and saline matter by the action of water, is nothing more than the insoluble part of the ashes. Caustic ley is always obtained from wood-ashes, by mixing them with about a fiftieth part of quicklime, and putting them into a barrel or tub, and adding water. The lime takes up the carbonic acid, and the ley comes off in a caustic state. If the solution should not contain a sufficient quantity of potassa, or not bear an egg, as that is the usual criterion of its strength, (which depends on its specific gravity,) its strength may be increased by evaporation; and, if too strong, simple dilution with water, is all that is necessary.
While the ashes of some plants, as the upland plants, generally yield potassa; others, as many marine plants, the salicornia europea, salsola tragus, salsola kali, &c. afford soda by incineration. It will be sufficient, however, to observe, that the ashes of all plants contain alkali, in more or less quantity, which depends on various circumstances; and that the alkali may be extracted by lixiviation, and, in some instances, may even be seen among the ashes, in a semivitrified mass. The white ashes, which are formed by the combustion of animal matter, as osseous or bony substances, we may remark, do not afford potassa or soda, but only phosphate of lime, and some uncombined earths. Bones, nevertheless, may, like wood, be carbonized, although the charcoal formed is of a different nature. For the preparation of phosphorus from bone-ash, see the article Phosphorus.
Sec. XXXIX. Of Clay.
Clay is an argillo-siliceous substance, of a colour more or less yellow, and containing a variable quantity of silica and alumina, with oxide of iron. There are a variety of clays; the common potter's clay, pipe clay, porcelain clay, &c. Some contain, and others are free from iron. Those that contain this metal burn red; while those which remain, or become white in the process of burning, are free from it.
The use of clay in fire-works is confined nearly altogether to rockets. In the driving of sky-rockets, &c. the charge must always be driven one diameter above the piercer, and on it there is sometimes rammed one-third of a diameter of clay, through the middle of which a hole is bored to the composition, so that, when the charge is burnt to the top, it may communicate its fire through the hole, to the stars in the head. This, however, is not always the case. See Rockets.
The clay for fire-works, is usually prepared of the common kind, which contains neither stones nor sand. It must be first baked in an oven, until perfectly dry, and then pulverized, and sifted through a common hair sieve. In China, the Chinese mostly employ, for this purpose, their white porcelain clay.
Sec. XL. Of Quicklime.
Lime, as it is found in nature, is combined with carbonic and sulphuric acids, and less frequently with some of the other acids, as the nitric, fluoric and phosphoric. Calcareous carbonates are the most abundant; in which we include marble, limestone, and chalk; and the sulphate, or gypsum, may be considered the next. Lime constitutes the basis of marine shells; for, when burnt, they furnish quicklime. Its union with nitric acid is well known, forming the calcareous nitre of the saltpetre caves of Kentucky, &c. We have mentioned this combination under the head of nitre.
Without enumerating all the chemical properties of lime, it will be sufficient to remark, that it is composed of calcium and oxygen, and, when slaked with water, will evolve caloric in a free state, while the water solidifies or combines with the lime; that it forms with water, a solid hydrate, an example of which combination is afforded by the preparation of mortar; that it dissolves in water, and forms lime-water, and is slaked by exposure to the air, absorbing, at the same time, carbonic acid; that it unites with acids, like other salifiable bases, and forms salts, some of which are soluble in water, and others not; that it deprives the alkalies of carbonic acid, and renders them caustic, being itself changed into a carbonate; and, that it unites with sulphur and phosphorus, forming a sulphuret and phosphuret, and, also, with hydroguretted sulphur, and sulphuretted hydrogen, forming a hydroguretted sulphuret, and a hydro-sulphuret.
When limestone, marble, &c. are burnt in a kiln, the carbonic acid is expelled, and quicklime formed. Quicklime and lime, chemically speaking, are synonimous terms.
The fluor, or Derbyshire spar, is a fluate of lime. When this substance is distilled in a leaden retort, with sulphuric acid, we have sulphate of lime, and fluoric acid gas, called by some hydro-fluoric acid. This acid, when received in water, is used to etch on glass, in the same manner as nitric acid on copper; and while applied in a liquid state, or in that of gas, it acts on the glass, by combining with the silicon, and is changed from the hydrofluoric, into the silicated fluoric acid. If, instead of employing a leaden vessel, we make use of a glass retort, or introduce powdered glass or silica, into the leaden vessel, in either case, we obtain another acid, which we have just mentioned, the silicated fluoric acid; in consequence of the union of silicon with the supposed radical of the fluoric acid, known by the name of fluorine.
Quicklime is occasionally, though but rarely, employed in fire-works. That it increases the strength of powder, is asserted by Dr. Bayne. See Gunpowder. Its use in making slow match, along with other substances, is given in the article on that subject.
Sec. XLI. Of Lapis Calaminaris.
That some of the ores of zinc are employed in fire-works, is evident from the use of lapis calaminaris, or calamine stone, which is an impure carbonate of zinc. Calamine should be finely pulverized and sifted. As zinc gives a particular colour to flame, (see zinc), its carbonate may also communicate a colour, and, under particular circumstances, may produce a great variety, and, therefore, in such cases, be preferable to the zinc itself. It is one of the ingredients in the dead fire for wheels, which is composed of lapis calaminaris, saltpetre, brimstone, and antimony.
The modifications, to which particular bodies are subject, as to their respective effects, depend very greatly on the presence of other bodies, and frequently on the chemical action, which ensues throughout; so that, as we had occasion to observe, the effect which one body would produce on the flame, maybe completely changed, modified, or varied by the presence of a second, third, or fourth substance. The art, therefore, of uniting various bodies, in kind, as well as in proportion, so as to produce a given effect, can be acquired only by a series of experiments. Zinc, as a metal, when finely divided, produces a peculiar effect; when mixed with other metals, and with certain salts, as sal ammoniac, another; and, when combined with some acids, as the carbonic in lapis calaminaris, a third effect; and these effects may be governed, as it appears, by the presence or absence of certain bodies. This fact will appear more striking, when we consider the various mixtures, and their respective properties. For the uses of zinc, see that article.
Zinc, commonly called spelter, is a metal, obtained from blende, or sulphuret of zinc, and calamine, or carbonate of zinc. The ore is first roasted, and then mixed with some carbonaceous flux, and submitted to the action of heat in close vessels. The metal is volatilized, and passes over, and is usually caught in water. It is then fused, and cast in moulds.
Zinc possesses many remarkable properties, some of which are the following. It is of a brilliant white colour, with a shade of blue, and is composed of a number of thin plates, adhering together. Its specific gravity is more than six times that of water. It is brittle, but, when heated to 212 degrees, may be hammered out, or made into sheets. At 400° it becomes very brittle. Its tenacity is so feeble, that a wire of 1/10th of an inch in diameter, will support a weight of only 26 pounds. At 680° it melts, and above that temperature, evaporates. It soon oxidizes, and its lustre is therefore tarnished. At common temperatures, it soon decomposes water; and, when the vapour of water is passed over it at a high temperature, the decomposition is very rapid, the oxygen of the water being absorbed. Zinc is soon oxidized when melted and exposed to the air, forming a gray oxide.
At a red heat, zinc inflames, and the product of combustion is the white oxide of zinc, or flowers. The oxide of zinc is reduced by mixing it with charcoal, and exposing the mixture to a strong heat in close vessels.
Zinc will burn in chlorine gas, and forms a chloride of zinc. If the perchloride of mercury and zinc-filings be heated together, the same compound will result. This chloride melts at 212°, and rises, in the gaseous form, at a heat much below ignition. It was formerly called the butter of zinc, and muriate of zinc. With iodine, zinc forms a compound, called iodide of zinc.
With phosphorus and sulphur, zinc also combines, and with the latter, it forms the native sulphuret, known by the name of blende. It unites, also, with acids, and forms salts. Of these, the sulphate of zinc, or white vitriol, is the most common. It unites with various metals, forming alloys. Of these, that with copper, called brass, is the most known. Zinc, with copper, forms galvanic batteries. With tin and mercury, it constitutes amalgam for electrical machines. It forms, besides brass, the yellow copper, or laiton; commonly called pinchbeck.
Acetic acid readily dissolves zinc. The acetate formed is not altered by exposure to the air, is soluble in water, and burns with a blue flame. It may be used, therefore, in fire-works, to communicate that colour to flame. It may be formed very expeditiously, by mixing about equal parts of sulphate of zinc, and acetate of lead, both being in solution. The sulphate of lead, which is formed, will precipitate, and acetate of zinc remain in solution. By evaporation, it is obtained in crystals. This salt cannot injure any composition of fire-work, in which it enters; as it does not deliquesce, and, for that reason, may be advantageously employed.
When zinc is used in fire-works, it should be remarkably fine. The powder may be very readily formed, by heating it, until it is about to fuse, and pulverizing it while hot, in a warm mortar. It is generally considered, however, that the best method of obtaining the powder of zinc, although a longer time is required, is by filing it; but the filings are more or less coarse, according to the file which is used. They may be sifted, and thus obtained of any degree of fineness. In various blue lights, in the blue flame of the parasol and cascades, and other descriptions of fire-works, it is used. It gives a more brilliant light than any other substance used for this purpose. It is frequently mixed with other substances; but, as to its peculiar properties, they remain the same. By the combustion of zinc, which follows in fire-works, it always produces an oxide. In this state, it is expelled, or thrown off.
Acetate of zinc appears to possess advantages over zinc-filing, especially as it produces the same colour, may be more readily mixed, and with more accuracy, and does not deliquesce or absorb moisture, a circumstance which must always be guarded against in artificial fire-works.
Sec. XLIII. Of Brass.
This is a mixed metal, composed of copper and zinc. This alloy, according to the proportion of the metals, is more or less yellow, or reddish-yellow. The yellow copper, or laiton of the French, the similor, Manheim gold, prince Rupert's metal, &c. are alloys of the same metals.
Zinc readily unites with copper; and the usual manner of forming brass by brass-founders, is to make a direct union between the two metals. The process, however, generally consists in mixing together granulated copper, calamine, or carbonated oxide of zinc, and charcoal in powder, and melting them in a crucible. The charcoal reduces the zinc, which then unites with the copper. The heat is kept up for five or six hours, and towards the last of the process, is raised. Zinc, in small proportion, renders copper pale, and in the proportion of one-twelfth, inclines its colour to yellow. The yellow colour increases in intensity with the zinc, until the weight of this metal in the alloy equals that of the copper. An increase of zinc, afterwards makes the alloy white. English brass contains one-third of its weight of zinc. In Germany and Sweden, the proportion of zinc varies from one-fifth to one-fourth of the copper. Twenty to forty parts of zinc, with eighty to sixty parts of copper form the cuivre jaune, laiton, or yellow copper of the French.
Dutch metal, or Dutch gold, is a fine kind of brass, and comes in leaf, which is about five times as thick as gold leaf. This brass is made by the cementation of copper plates with calamine, and hammered out into leaves.
According to Thenard (Traité de Chimie, tome i, p. 478), the French use 50 parts of calamine, mixed intimately with 20 parts of charcoal, and stratified in a crucible with 30 parts of laminated, or granulated copper. British brass consists of two parts of copper, and 11/8 parts of zinc, by weight.
The filings of brass are much employed in fire-works. They communicate to stars, rains, &c. a flame between a blue and green. In some, the filings of copper alone are used. A beautiful green fire, for instance, is produced by 16 ounces of gunpowder, and 31/4 ounces of copper-filings. Verdigris is also employed for the same purpose; but the effect is not so striking, as in that preparation, the copper is already oxidized. The effect of copper in fire-works, it is to be recollected, depends, like that of other metals, on its combustion, and consequent oxidizement. The product of the combustion of brass, is oxide of copper, and oxide of zinc.
Sec. XLIV. Of Bronze.
The union of copper with tin, in various proportions, forms gun-metal, bell-metal, the mirrors of telescopes, and bronze.
The ductility of the copper is diminished by the tin; but its hardness, and tenacity, as well as its fusibility and sonorousness are increased.
To form a complete union of the two metals, they should be continued in fusion for some time, and constantly stirred. The tin is apt to rise to the surface, unless this precaution is used.
Bronze is usually composed of 100 parts of copper, and 8 to 12 parts of tin. It is yellow, brittle, heavier than copper, and has more tenacity.
The same metals, and in the same proportion, constitute gun-metal. In the brass ordnance made at Woolwich, the proportion of tin varies from 8 to 12, to the 100 parts of copper. The purest copper requires the most. That the alloy is more sonorous than iron, is evident from the report of brass pieces, being louder than that occasioned by iron guns.
When the alloy is 78 of copper and 22 of tin, it is chiefly used for clocks. There is, in the English metal, about five per cent. of zinc, and four per cent. of lead. The proportion of tin, in bell-metal, varies. In church bells, less tin is used than for small bells. In the latter, zinc is sometimes added.
The Tam-tam, or gong of the Chinese, used for cymbals, clocks, mirrors, &c. contains, according to analysis, 80 parts of copper, and 20 parts of tin. The proportions, however, are not always the same.
The ancients made cutting instruments of an alloy of copper and tin. A dagger, analyzed by Mr. Hielm, consisted of 837/8 copper, and 161/8 tin. Vessels of bronze were frequently covered with silver. Some of this kind were found in the ruins of Herculaneum.
Pliny observes, that ancient mirrors were made with a mixture of copper and tin; but that, in his time, those of silver were so common, that they were even used by the maid servants. The quantity of tin, to make the most perfect speculum, depends on the quality of the copper. If the proportion of tin be too small, the composition will be yellowish; if it be too great, the composition will be of a grayish-blue colour. Mr. Edwards casts the speculum in sand with its face downwards; takes it out while red-hot, and places it in hot wood-ashes to cool, otherwise it would break in cooling. The mixture is first granulated, by pouring it into water, and then fused a second time for casting. Mr. Little recommends the following proportions: 32 parts of the best bar copper, 4 parts of brass, or pin wire, 161/2 of tin, and 11/4 of arsenic.
Whether for speculum metal, bronze, or gun-metal, the metals must be mixed exactly, and for this purpose be kept a long time in fusion, and constantly stirred; otherwise, the alloy will not be of a uniform quality, as the greater part of the copper will sink to the bottom, and the greater part of the tin rise to the surface. When we speak of brass guns, as that name is generally applied to them, we are to understand, that they are not made, like brass, of an alloy of copper and zinc.
The ancient metallic mirrors, which were in use before the present mirrors, or the discovery of glass, and the mode of applying to its surface an amalgam of tin, were composed of two parts of copper and one part of tin. Mr. Mudge asserts, that the best proportion for mirrors is 32 parts of copper and 14.5 parts of tin. Klaproth found a specimen of ancient mirror to consist of 32 of tin, 8 of lead, and 62 of copper. The alloys of copper and tin may be decomposed by dissolving them in an acid, the muriatic for instance, and immersing a sheet of iron, which will precipitate the copper. The tin may then be separated by immersing a plate of lead, or zinc, by either of which metals, it will be precipitated.
Bronze, being a mixed metal, in which the copper forms the principal ingredient, is sometimes used in fire-works, in lieu of copper or brass; for its effects are similar. By the combustion of bronze filings, we have an oxide of copper and an oxide of tin.
Sec. XLV. Of Mosaic Gold.
This name, or aurum musivum, was given to a preparation of tin, composed of tin and sulphur. It is considered to be a persulphuret of tin.
Several methods are recommended for preparing this substance. The oldest process is to sublime a mixture of 12 parts of tin, 7 parts of sulphur, 3 parts of mercury, and 3 parts of sal ammoniac. It may be formed by heating together in a retort, a mixture of equal parts of sulphur and oxide of tin.
It is used principally for rubbing the cushions of electrical machines, and for bronzing wood. In fire-works, it is sometimes employed under the name of gold-powder.
It was supposed to be a combination of sulphur with the oxide of tin. Dr. J. Davy (Phil. Trans. 1812, p. 199) and Berzelius, (Nich. Jour. xxxv, 165), have proved, however, that it is nothing more than metallic tin and sulphur; the proportions of which, according to the former, are 100 of tin + 56.25 of sulphur.
Mosaic gold is of a yellow colour, resembling that of gold. It is insoluble in water, and is not acted upon by muriatic or nitric acid. The nitromuriatic, however, decomposes it. A solution of caustic potassa dissolves it, forming a green solution, which is decomposed by acids, letting fall a hydrosulphuret of tin. It deflagrates with nitre.
When it is used in fire-works, it is pulverized, and sifted. It is more generally employed as a pigment to impart a golden colour to small statues of plaster-paris. When mixed with melted glass, it is said to imitate lapis lazuli.
Both iron and steel are used abundantly in fire-works. It would be unnecessary to detail the preparations, in which they are employed, which may be seen by a reference to the different kinds of fire, and to their respective formulæ.
Cast iron is more employed in artificial fire than forged iron or steel, at least in the preparation of some, as gerbes, white fountains, and Chinese fire.
The filings of iron and steel may be sifted through sieves. A fine hair sieve will answer for common purposes. Their fineness depends, in the first instance, on the file, which is used. Steel or iron filings are more commonly employed in the compositions for brilliant fire.
The sparks produced by cast-iron are very brilliant; but the reduction of the iron to powder, or to a degree of fineness sufficient for use, is a difficult operation. It is of too hard a nature to be cut by a file.
This operation is generally performed in the following manner: Procure from an iron foundry, some thin pieces of cast iron, such as generally run over the mould at the time of casting, and pound them on a block, made of cast iron, with an iron hammer of four pounds weight, putting, under the block, a cloth to catch the pieces of iron, which fly off. They are beaten with the hammer in this manner, until the whole is reduced to grains, which are more or less small. It is then thrown into a sieve, which should be fine, and the dust separated. This is used, in the place of steel dust, in small cases of brilliant fire. The remainder is then put into a sieve, a little coarser, and again sifted. This portion is preserved separately. The same operation is repeated, but with sieves of different sizes, till the iron passes through about the bigness of small bird shot.
The pulverization may be effected in an iron mortar, with a steel pestle, having the mortar covered in the usual manner, to prevent the escape of the finer particles of the iron.
According to a writer in the Dictionnaire de l'Industrie, vol. iii, p. 34, the Chinese prepare their iron-sand for fire-works by igniting iron, and plunging it in cold water. They then pulverize the scales thus formed, and pass the powder obtained, through different sized sieves, which is then called No. 1, 2, 3, 4, &c. as it is very fine or coarse. This cannot be a good method, and we doubt whether it is at present employed; because it is obvious, that the scales, in this case, consist of the metal in the state of protoxide. D'Incarville, a missionary at Pekin, obtained the process for making Chinese fire; and observes, that the pulverized cast iron they employ is called iron-sand, of which they have six numbers or varieties.
As the goodness of iron or steel dust, in fire-works, depends greatly on its being dry, and not oxidized or rusted; its preservation must be accordingly attended to. The usual preservative is to put it in a box, lined with oiled paper, and covered with the same, or in tin cannisters, with their mouths well closed.
When it is to be used, it is taken according to its size, and in proportion to the cases, for which the charge is intended. Large gerbes, of 6 or 8 lbs. require only the coarse sort.
As the brilliancy of the sparks, produced by the iron and steel dust, is a desideratum in the formation of some fire-works, and as this brilliancy depends upon the nature and quality of the metal, it may not be improper to offer some remarks on these subjects.
That iron, when finely divided is capable of producing sparks of fire, is a well known fact; and we see it daily in the operations of the smith, when ignited iron is hammered on the anvil. The scintillation produced by the steel, when struck with a flint, is of the same character. In the latter case, the metal is actually fused, and, when caught on a paper, and examined with a microscope, will appear globular, and partly oxidized. Hence it is, that gunpowder is inflamed by this spark, which is nothing more than highly ignited, and inflamed iron, possessing a temperature more than sufficient to inflame gunpowder.
The effect, therefore, that results from the inflammation of fire-works, in which iron or steel forms a constituent part, is nothing more than a vivid combustion of the metal; and during that process it becomes oxidized, as it does not form an acid with oxygen, like arsenic, antimony, and some other metals.
The combustion of iron or steel may be shown by a very brilliant experiment, that of burning it in oxygen gas. A steel wire, harpsichord wire for instance, formed into a spiral, with a small piece of wood dipped in sulphur, stuck on its end and then set on fire, upon being immediately introduced into a bottle, containing pure oxygen gas, will burn with great brilliancy, emitting a number of sparks or scintillations, which fall like rain. In making the experiment, some sand should be put into the bottle to prevent the sparks from breaking it. This experiment illustrates the rapid combustion of iron, or steel. For the oxygen gas supports the combustion; and while the oxygen is actually taken up by the metal, which becomes oxidized, and therefore increased in weight, in the same manner as it does when inflamed in fire-works, the caloric, the other constituent of oxygen gas, is given out in a free state, and, with the light at the same time evolved, produces the phenomena of combustion.
Many other experiments might be mentioned, in which the same effects take place, and from which the same conclusions may be drawn. But with respect to the effect, whether it be dull, brilliant, or very brilliant, depends more on the quality of the metal, than perhaps, on its subsequent mixture with the other materials. Crude iron, usually called cast iron, seems to possess this property in an eminent degree; but in the experiment with oxygen gas, steel is always preferable, as the combustion is more rapid, and the effect more striking. The difference, which we will not attempt to explain, may depend on the state, as well as the proportion of carbon, which enters into crude iron, as well as steel. In one case, the combustion ensues in contact with nitre, and in atmospheric air; in the other, in contact only with oxygen gas. Be this as it may, this inference is conclusive, that, in all cases of the combustion of iron in fire-works, the metal itself unites with oxygen, and the result of the combustion is an oxide of iron; and with respect to the carbon, in both instances, it is converted alike into carbonic acid. So that whether the iron receives its oxygen from the nitre, or from the air, or from both, is immaterial, as the products are the same.
When iron is exposed to the atmosphere, it tarnishes, and is gradually changed into a brown or yellow powder, called rust. This change is owing to its combination with oxygen; and its affinity for oxygen is such, that, when the vapour of water is made to pass through an ignited gun-barrel, it is decomposed, the metal becoming oxidized, and the hydrogen, the other constituent of the water, being liberated in the form of gas.
Gun barrels are browned by a process of oxidizement. There are several processes recommended. One of which is, to rub the barrel over with diluted nitric or muriatic acid, and then, to lay it by for a week or two, until a complete coat of rust is formed. A brush, made of iron wire, is then applied; afterwards, oil and wax, and the barrel is finished by rubbing it with a cloth. The gunsmiths in Philadelphia use a mixed solution of sulphate of copper, tincture of the muriate of iron, and sweet spirit of nitre. This they apply by means of a cloth. The object is to form a rust, and to render it permanent on the barrel by hard friction along with wax. When sulphate of copper is employed, metallic copper is precipitated on the barrel. A coat of rust, put on in this manner, prevents effectually the oxidizement of the iron; and in point of utility, and the saving of labour in polishing and keeping muskets in order, the browning of barrels is certainly advantageous in the land service. At sea, in particular, where iron is more readily oxidized, this plan ought always to be adopted. With regard to the use of dragon's blood, it is entirely too temporary in its effect to be depended on. I was informed by an intelligent gunsmith, who followed the practice of browning barrels in Europe, that he has known the browning to remain very perfect for years, and that the best mode of insuring its durability is to use the steel brush, which carries in, as he expressed it, the rust.
The oxides, which are formed by the union of oxygen with iron, are two; namely, the black and the red; the first being the protoxide, and the last the peroxide. The black oxide, which is formed by the combustion of iron, and by other processes, contains 56 iron + 16 oxygen. The common rust of iron is the peroxide of this metal, combined with carbonic acid. It may be formed by exposing the protosulphate of iron, or green vitriol, in solution, to the atmosphere, and then adding an alkali. This oxide contains more oxygen than the preceding; it consisting of 56 iron + 24 oxygen.
The tempering of cutting instruments, an operation which requires great delicacy and exactness, after that of hardening, is intended to obtain a fine and durable edge; and as this subject may be interesting in a military point of view, we deem the following remarks of use.
The hardening of steel instruments is performed by heating them to a cherry-red, and then immersing them in cold water. The tempering is another process, calculated, as we observed, to obtain a fine and durable edge. This is performed by heating oil to a certain temperature, and plunging the instrument into it, where it remains until the colour appears, indicative of the particular kind of temper which is intended to be given. The experiments of Stoddart, (Nicholson's Quarto Journal, iv, 129,) are conclusive on this subject; for his experiments prove, that, between 430° and 450° the instrument assumes a pale yellowish tinge: at 460° the colour is a straw-yellow, and the instrument has the usual temper of pen-knives, razors, and other fine edge tools. The colour gradually deepens as the temperature rises, and at 500° becomes a bright brownish metallic yellow. As the heat increases, the surface is successively yellow, brown, red, and purple, to 580°, when it becomes of a uniform deep blue, like that of watch springs. Before the instrument becomes red-hot, the blue changes to a water colour, which is the last distinguishable colour. These different shades are owing to the oxidizement of the surface of the metal; and the art of ornamenting sword-blades, knives, &c. long practised in Sheffield, depends on this principle. The general process is, that an oily composition is used, with which flowers and various ornaments are painted. On the application of the heat required for tempering it, that part which was covered with the composition, is not altered, whereas, the uncovered parts of the blade are changed. These ornaments, when the paint is removed, have the natural colour of polished steel. When steel is heated in hydrogen gas, no appearance of the kind takes place, a fact which shows, that it is owing to the oxidizement of the metal.
Iron is soluble in the acids. By the assistance of water, it is acted upon by sulphuric acid; the metal being oxidized, and the oxide dissolved, while hydrogen gas is evolved. The salt, formed in this case, is the sulphate of iron, green vitriol, or copperas. With muriatic, nitric, acetic and other acids, it forms various salts; and with gallic acid, when the iron is peroxidized, it forms the pergallate of iron, or common writing ink, and also the bases of black dye.
Iron unites with carbon, sulphur and phosphorus. Of the sulphurets, there are two kinds, the protosulphuret and persulphuret. The former is the magnetic pyrites, and the latter, cubic pyrites, from both of which, green vitriol is obtained by decomposition. Pyrites, we may observe, was the original fire-stone, or the feuer-stein of the Germans, which was used in the place of flint. See Beckman's History of Invention. Iron also unites with some of the metals, forming alloys. The white iron of the French, (Fer blanc,) or tin plate of the English, is found to be any alloy of tin with iron, as well as a covering of tin on iron.
Sheet tin, or tinplate which is necessary in the construction of the apparatus for some fire-works, for canister shot, &c. is made by immersing sheets of iron, previously freed from rust, into melted tin. The number of dippings it undergoes, determines, in some measure, its quality and character.
The union of carbon and iron, forming very important modifications of this metal, is not only interesting in the military art, as concerns the metal for cannon, small arms, and fire-works, but also in relation to the many and highly useful compounds which result.
All the varieties of iron, which are distinguished by artists, under particular names, we may consider under the following heads: namely; cast iron, wrought or soft iron, and steel.
Cast or pig iron is the name of this metal, when first obtained from the ore. The ores of iron are various, and contain a greater or less quantity of iron, which is either combined with oxygen, or found with clay, giving rise to two important classes of iron ore, the calciform and the argillaceous. The reduction of the ore merely requires the presence of charcoal, and occasionally some addition, as limestone, when the clay iron ores are to be reduced. On the application of heat in furnaces, constructed for the purpose, the charcoal unites with the oxygen of the oxide, reducing it to the metallic state, and escapes in the form of carbonic acid; and the lime, if the ore be argillaceous, unites with the clay, forming a kind of glass, which floats on the melted metal. When the iron is suffered to run into moulds, prepared for its reception, it usually takes the name of pig iron.
Manufacturers distinguish cast iron by its colour and other qualities. The white cast iron is hard and brittle, and can neither be filed, bored, nor bent. Gray mottled iron, so called from its colour, is of a granulated texture, softer, and may be cut, bored and turned on the lathe. Cannon are made of this iron. Black cast iron is the most unequal in its texture, but the most fusible.
Cast iron melts at 130° of Wedgwood. Its specific gravity varies from 7.2 to 7.6. It is converted into malleable, usually called soft iron, by a process called refinement. Several modes have been adopted for this purpose. It was formerly done by keeping it in fusion in a bed of charcoal and ashes, and afterwards forging it. The hammering makes the particles of iron approach each other, and expels some impurities.
Among the various improvements for expeditiously and effectually converting crude into malleable iron, the process of Mr. Cort seems to possess advantages. The cast iron is melted in a reverberatory furnace, and the flame of the combustible is made to act upon the melted matter. It is stirred during this operation, by which means, every part is exposed to the air. A lambent blue flame begins to appear in about an hour, and the mass swells. The heat is continued about an hour longer; and, by this time, the iron acquires more consistency, and finally congeals. While still hot, it is next hammered by powerful tilt-hammers. This is called the puddling process.
Iron, obtained in this way, is not however pure; for it contains either some of the other metals, or oxygen, carbon, silicon, or phosphorus.
When small pieces of iron are stratified in a crucible with charcoal powder, and exposed to a strong heat for eight or ten hours, they are converted into steel. Steel is brittle, resists the file, cuts glass, and affords sparks with flint. It loses its hardness by ignition and cooling. It is malleable at a red heat. It melts at 130 degrees of Wedgwood. By being repeatedly ignited in an open vessel, it becomes, by hammering, wrought iron.
Natural steel is that which is formed, by converting the ore first into cast-iron, and exposing it to the action of a strong heat, while the melted scoriæ float on its surface. This steel is inferior to the others. Steel of cementation is formed, on a large scale, by stratifying bars of iron with charcoal, in large earthen troughs or crucibles, the mouths of which are closed with clay. These troughs are put in furnaces, and, in eight or ten days, the process is finished. This is also called blistered steel, on account of the appearance of its surface. The tilted steel is that which is beaten out into small bars by the hammer. When broken, and the pieces again united by welding in a furnace, and made into bars, it is then called German or shear steel.
Cast steel is considered the most valuable of all the varieties; and is used for the manufacture of razors, surgeons' instruments, &c. It is, besides, more fusible than common steel, and for that reason, cannot be welded with iron. It is made by melting the blistered steel, in a close crucible, along with pounded glass, and charcoal powder. It may also be formed by melting together 30 parts of iron, 1 part of charcoal, and 1 part of glass. Equal parts of chalk and clay, put with iron in a crucible, will also produce it.
The Celtiberians in Spain had a singular mode of preparing steel. Diodorus and Plutarch both say, that the iron was buried in the earth, and left in that situation, till the greater part of it was converted into rust. What remained, without being oxidized, was afterwards forged and made into weapons, and particularly swords, with which they could cut asunder bones, shields, and helmets. This process is used in Japan, however improbable it may seem; and Swedenbourg, among the different methods of making steel, has introduced it. Bishop Watson, (Chemical Essays 8vo. i, p. 220,) speaks of the same process. The fact has been verified at Gottingen; for an anvil, which had been buried in the ground for many years, was found to be extremely soft; and a part of it, which appeared in steel-like grains, possessed the properties of steel.