Figs. 818 and 819.—Diagrams illustrating the meaning of the term lamp foot, and how to apply it in calculating a circuit. As defined, one 16 candle power lamp at a distance of one foot from the fuse block or point of supply is called a lamp foot; this is equivalent to one 8 candle power lamp at a distance of 2 feet, or one 32 candle power lamp one-half foot from the fuse block. In fig. 819, there are four 8 candle power lamps, and the distance to center of distribution is 10 feet. The circuit then contains 4 ÷ 2 × 10 = 20 lamp feet.

Lamp Foot.—This unit facilitates laying out wiring and calculating the drop. A lamp foot is defined as one 16 candle power lamp at a distance of one foot from the point of supply. Accordingly the number of lamp feet in any circuit is equal to the number of 16 candle power lamps (or equivalent in other sizes) in the circuit multiplied by the distance in feet from the fuse block to the center of distribution.

When no point is specified, the feet are always measured from the supply point to the center of distribution. When other than 16 c.p. lamps are in the circuit they must be reduced to 16 c.p. lamps. Thus two 8 c.p. lamps would be counted one 16 c.p. lamp, one 32 c.p. lamp would be counted two 16 c.p. lamps, etc.

Ampere Foot.—From the foregoing explanation of lamp foot, the significance of ampere foot is easily understood—the two terms are in fact self-defining.

An ampere foot may be defined as the product of one ampere multiplied by one foot.

The unit ampere foot is used in figuring motor circuits or currents designed to carry a mixed load.


Fig. 820.—The center of distribution of a circuit coincides with the geometrical center of the group of lamps when the lamps are of uniform size and spaced equal distances apart. The center of distribution is here indicated by the dotted line A B.

The ampere feet of a main are found by multiplying the maximum load in amperes by the distance from the fuse block to the electrical center of the load.

Thus if the center of distribution be 50 feet from the fuse block and the maximum load is 9 amperes, the number of ampere feet is equal to 9 × 50 = 450.

Electrical Center of Distribution.—The electrical center of a circuit depends upon the distances between the lamps and the fuse block; also the relative sizes of the lamps.

It may be defined as the sum of the lamp feet for each section divided by the number of 16 candle power lamps in the circuit.

If the lamps be of uniform capacity, and placed at equal distances apart, the center of distribution will coincide with the geometrical center of the group of lamps. However, if the lamps vary in size, and be irregularly spaced, the electrical center will not coincide with the geometrical center unless the lamps be symmetrically arranged so as to compensate for the difference in sizes and spacing.


Fig. 821.—Diagram of an irregular circuit illustrating method of finding the center of distribution. Rule: Divide the sum of the lamp feet for each section by the number of 16 candle power lamps or equivalent in the circuit; the quotient gives the distance in feet from the fuse block to the center of distribution.

In such cases, as shown in fig. 821, the electrical center can be determined by adding together the lamp feet of the several sections A, B, C, etc., of the main and dividing the result by the 16 c.p. units. Thus the lamp feet of

Section A = 10 lamps × 10 feet = 100
" B = 9 " × 5 " = 45
" C = 7 " × 6 " = 42
" D = 6 " × 4 " = 24
" E = 5 " × 5 " = 25
" F = 4 " × 10 " = 40
" G = 2 " × 5 " = 10
which added together gives a total of 286 lamp feet.

This when divided by the ten 16 c.p. units comprising four 16 c.p. lamps and three 32 c.p. lamps, gives a little over 28½ feet as the distance from the fuse block to the center of distribution, the position of which is shown by the line M N in fig. 821, while that of the geometrical center is shown by the line K L.

When the center of distribution is at a considerable distance from the supply circuit, and it becomes advisable to divide the wiring into two distinct elements—a feeder and one or more mains, the junction of the feeder and the mains should be located at the electrical center of the mains whenever possible. When this is done, it is obvious that the wire size of only one half the main needs to be calculated, as both halves of the main are identical.


Fig. 822.—Brown and Sharpe (B. & S.), or American Standard wire gauge. This gauge was adopted by the brass manufacturers Jan., 1858. The cut is full size, and therefore, shows the actual sizes corresponding to the gauge numbers.

Wire Gauges.—For the purpose of facilitating the measurement of wire, a number of gauges have been designed by various wire manufacturing concerns. The principal gauges used in the United States are the American or Brown & Sharp's gauge; the English standard or Birmingham gauge; Washburn & Moen's standard gauge; Imperial wire gauge; Stubs' steel wire gauge, and the U. S. Standard wire gauge.

The several gauges are here given with explanation of their use.

The American Standard or Brown and Sharp's Gauge.—This gauge is commonly designated as A. W. G. or B. & S., and has been adopted by brass manufacturers and is used mostly in measuring brass, copper, silver, German silver, and gold in both wire and plate.

Birmingham or Stub's Wire Gauge (B. W. G.).—Old English Standard and Iron Wire Gauge. Birmingham or Stubs' Iron Wire Gauge is not the same as Stubs' Steel Wire Gauge. A table of Stub's Steel Wire Gauge is given on page 741.


Fig. 823.—Micrometer screw gauge. It consists essentially of a screw whose thread is accurately turned to a pitch of some convenient fraction of an inch or centimetre. When the screw is screwed home, the surfaces of A and B meet, and the instrument should then read zero on both the straight and the circular scale. If this be not so, there is a zero error which must be either allowed for, or corrected by means of the screw provided for that purpose. If the former course be adopted, the reading of the instrument is taken when the faces A and B are in contact, and this number added to or subtracted from the final reading according to whether the error makes the wire apparently smaller or greater than its real size. The surfaces A and B are now screwed apart and then, after the wire to be measured (which should be clean and straight) has been introduced between them, they are screwed together to lightly grip the wire. If the gauge be screwed up too tightly the value of the measurement is destroyed, since a copper wire can easily be crushed, and in addition the accurate screw may be permanently damaged. To avoid the possibility of this happening, screw gauges are provided with a ratchet which prevents an excessive force being applied to the screw. If the pitch of the screw in the gauge be 1/20th of an inch, and the circular scale consist of 50 divisions, then for each revolution of the screw, the surface B will travel a distance equal to the pitch, that is 1/20th of an inch. The graduations on an instrument of this kind are generally 1/10th of an inch on the straight scale, with shorter lines to mark the half divisions. The thickness of a wire on the straight scale can therefore be read to the nearest 1/20th inch. Each division of the circular scale represents 1/50th of a revolution of the screw, which corresponds to a change in distance between A and B, of 1/50 of 1/20 = 1/1,000 in. If then the reading on the straight scale be 1 and on the circular scale 35, the distance between A and B is .1 + .035 = .135 inch.

Washburn and Moen's Standard Wire Gauge.—Commonly designated as W. & M. G. has been adopted by the U. S. Steel Corporation in making their wire.

New British Standard (N. B. S.).—British Imperial English Legal Standard and Standard Wire Gauge, and is variously abbreviated by S. W. G. and I. W. G.

Roebling Gauge.—Washburn Moen, American Steel & Wire Co.'s Iron Wire Gauge.


Figs. 824 and 825.—U. S. wireman's calculating gauge; views showing both sides. On the side shown in fig. 824, set the required number of feet on the small circle opposite the required number of amperes on the large circle, then set the small pointer at the required voltage and loss. Then on the other side (fig. 825) the large pointer will indicate the required size of wire in B. & S. gauge, and will also indicate the safe carrying capacity, while the wire may be gauged by slot A (fig. 824).

U. S. Standard Wire Gauge.—This gauge is used for measuring sheet and plate iron, and steel, by the U. S. Government in assessing duties, and in making requisitions for supplies.

Old English Standard Wire Gauge.—The old English gauge is the same as the Birmingham or Stubs' standard gauge, commonly designated as B. W. G. It is used chiefly for measuring sheet iron and steel, also soft steel and iron wire.

London Gauge.—Old English (not Old English Standard).

From the foregoing it is seen that great confusion exists with such a multiplicity of gauges and emphasizes the importance of specifying the gauge and of knowing what gauge to use.

In using the gauges known as Stubs' Gauges, there should be constantly borne in mind the difference between the Stubs' Iron Wire Gauge and the Stubs' Steel Wire Gauge. The Stubs' Iron Wire Gauge is the one commonly known as the English Standard Wire, or Birmingham Gauge and designates the Stubs' soft wire sizes. The Stubs' Steel Wire Gauge is the one that is used in measuring drawn steel wire or drill rods of Stubs' make and is also used by many makers of American drill rods.

STUBS' STEEL WIRE GAUGE
Letter. Size of
Letter
in
Decimals.
No. of
Wire
Gauge.
Size of
Number
in
Decimals.
No. of
Wire
Gauge.
Size of
Number
in
Decimals.
No. of
Wire
Gauge.
Size of
Number
in
Decimals.
Z .413 1 .227 28 .139 55 .050
Y .404 2 .219 29 .134 56 .045
X .397 3 .212 30 .127 57 .042
W .386 4 .207 31 .120 58 .041
V .377 5 .204 32 .115 59 .040
U .368 6 .201 33 .112 60 .039
T .358 7 .199 34 .110 61 .038
S .348 8 .197 35 .108 62 .037
R .339 9 .194 36 .106 63 .036
Q .332 10 .191 37 .103 64 .035
P .323 11 .188 38 .101 65 .033
O .316 12 .185 39 .099 66 .032
N .302 13 .182 40 .097 67 .031
M .295 14 .180 41 .095 68 .030
L .290 15 .178 42 .092 69 .029
K .281 16 .175 43 .088 70 .027
J .277 17 .172 44 .085 71 .026
I .272 18 .168 45 .081 72 .024
H .266 19 .164 46 .079 73 .023
G .261 20 .161 47 .077 74 .022
F .257 21 .157 48 .075 75 .020
E .250 22 .155 49 .072 76 .018
D .246 23 .153 50 .069 77 .016
C .242 24 .151 51 .066 78 .015
B .238 25 .148 52 .063 79 .014
A .234 26 .146 53 .058 80 .013

The following table gives the diameters, in decimal parts of an inch, of the various sizes of wire corresponding to the number of gauge numbers of the different standard wire gauges used in the United States.

TABLE OF VARIOUS WIRE GAUGES
In decimal parts of an inch
Number
of Wire
Gauge
American,
or Brown
& Sharpe
(B.&S.)
Birmingham,
or Brown &
Sharpe
(B. W. G.)
Washburn
& Moen
Mfg. Co.,
Worcester,
Mass.
Trenton
Iron Co.,
Trenton,
N. J.
G. W.
Prentiss,
Holyoke,
Mass.
Old
English,
From Brass
Mfrs' List
British
Standard
(S. W. G.)
0000000 .500
000000 .460 .464
00000 .430 .450 .432
0000 .46000 .454 .393 .400 .400
000 .40964 .425 .362 .360 .3586 .372
00 .36480 .380 .331 .330 .3282 .348
0 .32486 .340 .307 .305 .2994 .324
1 .28930 .300 .283 .285 .2777 .300
2 .25763 .284 .263 .265 .2591 .276
3 .22942 .259 .244 .245 .2401 .252
4 .20431 .238 .225 .225 .2230 .232
5 .18194 .220 .207 .205 .2047 .212
6 .16202 .203 .192 .190 .1885 .192
7 .14428 .180 .177 .175 .1758 .176
8 .12849 .165 .162 .160 .1605 .160
9 .11443 .148 .148 .145 .1471 .144
10 .10189 .134 .135 .130 .1351 .128
11 .090742 .120 .120 .1175 .1205 .116
12 .080808 .109 .105 .1050 .1065 .104
13 .071961 .095 .0920 .0925 .0928 .0920
14 .064084 .083 .0800 .0800 .0816 .08300 .0800
15 .057068 .072 .0720 .0700 .0726 .07200 .0720
16 .050820 .065 .0630 .0610 .0627 .06500 .0640
17 .045257 .058 .0540 .0525 .0546 .05800 .0560
18 .040303 .049 .0470 .0450 .0478 .04900 .0480
19 .035890 .042 .0410 .0400 .0411 .04000 .0400
20 .031961 .035 .0350 .0350 .0351 .03500 .0360
21 .028462 .032 .0320 .0310 .0321 .03150 .0320
22 .025347 .028 .0280 .0280 .0290 .02950 .0280
23 .022571 .025 .0250 .0250 .0261 .02700 .0240
24 .020100 .022 .0230 .0225 .0231 .02500 .0220
25 .017900 .020 .0200 .0200 .0212 .02300 .0200
26 .015940 .018 .0180 .0180 .0194 .02050 .0180
27 .014195 .016 .0170 .0170 .0182 .01875 .0164
28 .012641 .014 .0160 .0160 .0170 .01650 .0148
29 .011257 .013 .0150 .0150 .0163 .01550 .0136
30 .010025 .012 .0140 .0140 .0156 .01375 .0124
31 .008928 .010 .0130 .0130 .0146 .01225 .0116
32 .007950 .009 .0120 .0120 .0136 .01125 .0108
33 .007080 .008 .0110 .0110 .0130 .01025 .0100
34 .006305 .007 .0100 .0100 .0118 .00950 .0092
35 .005615 .005 .0095 .0095 .0109 .00900 .0084
36 .005000 .004 .0090 .0090 .0100 .00750 .0076
37 .004453 .0085 .0085 .0095 .00650 .0068
38 .003965 .0080 .0080 .0090 .00575 .0066
39 .003531 .0075 .0075 .0083 .00500 .0052
40 .003145 .0070 .0070 .0078 .00450 .0048
41 .0044
42 .0040

NOTE.—The sizes of wire are ordinarily expressed by an arbitrary series of numbers. Unfortunately there are several independent numbering methods, so that it is always necessary to specify the method or wire gauge used. The above table gives the numbers and diameters in decimal parts of an inch for the various wire gauges in general use.

Wiring Terms.—The various members of a complex wiring installation are designated feeders, sub-feeders, mains, branches, and taps.

A feeder is a stretch of wiring to which no connection is made except at its two ends.

A sub-feeder is of the same class as a feeder, but is distinguished either by being one of two or more connecting links between the end of a single feeder and several distributing mains, or by constituting an extension of a feeder.


Fig. 826. Circuit diagram illustrating names of the various parts. A circuit may consist of the following parts as defined in the accompanying text: 1, feeder, 2, sub-feeders, 3, mains, 4, branches, 5, taps. It is well to clearly distinguish between these divisions because the terms are constantly used in wiring.

A main is a stretch of wiring supplied from one or more feeders or sub-feeders and distributing current to a number of taps, or else to a number of branches.

A branch distributes current among a number of lamps, etc.

A tap almost invariably delivers current to a single lamp or other device.

Reference to fig. 826 will make these definitions clearer. This diagram is intended merely to illustrate the above definitions and does not represent any special plan of wiring.


Figs. 827 and 828. Simplest forms of circuit, consisting of a main with one or more lamps at the end. The smallest size wire allowed (No. 14 B.&S. gauge) will generally be found amply large for such circuits. Note carefully the difference between a main and a branch by comparison with fig. 826. A main begins from a fuse block, while a branch is an offset from a main without any fuse block.

The simplest possible wiring installation is one in which a single lamp or compact cluster of lamps is located at the end of a main, as shown in figs. 827 and 828. In such cases calculations are almost always unnecessary, for the reason that No. 14 wire, the smallest size allowed by the underwriters, will supply several lamps at a long distance (as interior wiring goes) with a very moderate drop. For example, if the three lamps shown at the end of the main in fig. 828, be of 16 candle power each, and the voltage of the supply circuit be 110 volts, a main of No. 14 wire would supply the lamps at a distance of 135 feet from the fuse block with a drop of only 1 per cent.

When the lamps are strung along the main, however, as in fig. 826, it is sometimes necessary to choose the size of wire with regard to the drop, and in order to do this the main must be measured for either "ampere feet" or "lamp feet."

Wire Calculations.—The problem of calculating the size of wire will be presented here in as simple a form as possible, with explanation of the various steps so that any one can understand how the formula is derived.

In determining the size of wire, there are four known factors which enter into the calculation, viz.:

1. Length of circuit in feet;
2. Maximum current in amperes;
3. Drop or volts lost in the circuit, in % of the impressed voltage;
4. Heating effect of the current.

The calculation is based on the mil foot, which as previously explained, is a foot of copper wire one mil in diameter and whose resistance is equal to 10.79 ohms at 75° Fahr.


Fig. 829.—Wiring for lights requiring unusually long feeders.

The first step is to find an expression for the resistance of the wire which may be later substituted in Ohm's law formula. Accordingly, the resistance of any conductor is equal to its length in feet multiplied by its resistance per mil foot and the product divided by its area in circular mils, thus:

resistance in ohms = length in feet × resistance per mil foot circular mils

or

ohms = feet × 10.8 circular mils . . . . (1)

(calling the resistance per mil foot 10.8 instead of 10.79 to facilitate calculation).

LAMP TABLE FOR RUBBER COVERED WIRES

Showing the maximum number of 16 candle power 110 to 240 volt lamps in parallel that may be carried by the various sizes of wire without violating the underwriters' rules.

Wire size
B. & S.
gauge
Amperes. 3.1.watt lamps. 3.5.watt lamps. 4.watt lamps.
At 110
volts.
220
V.
At 110
volts.
220
V.
220
V.
230
V.
240
V.
0000 210 462 924 412 825 722 754 787
000 177 389 778 347 695 608 636 663
00 150 330 660 294 589 515 539 562
0 127 279 558 249 499 436 456 476
1 107 235 470 210 420 367 384 401
2 90 197 396 176 353 309 323 337
3 76 167 334 149 298 261 273 285
4 65 143 286 127 255 223 233 243
5 54 118 237 106 212 185 194 202
6 46 101 202 90 180 158 165 172
8 33 72 145 64 129 113 118 123
10 24 52 105 47 94 82 86 90
12 17 37 74 33 66 58 61 63
14 12 26 52 23½ 47 41 43 45
163 6 13 .. 11 .. 20 21 22

Now, according to Ohm's law,

volts = amperes × ohms . . . . (2)

hence, substituting in (2) the value for the resistance in ohms, as obtained in (1):

volts = amperes × feet × 10.8 circular mils

or using the usual symbols

E = I × feet × 10.8 circular mils . . . . (3)

or expressed in words, formula (3) means that the volts lost or drop between the beginning and end of a circuit is equal to the current flowing through the circuit multiplied by the product of the conductors' length in feet multiplied by the resistance of one mil foot of wire, divided by the area of the conductor in circular mils.

LAMP TABLE FOR WEATHER PROOF WIRES

Showing the maximum number of 16 candle power 120 to 240 volt lamps in parallel that may be carried by various sizes of weather proof wire without violating the underwriters' rules.

Wire size
B. & S.
gauge
Amperes. 3.1.watt lamps. 3.5.watt lamps. 4.watt lamps.
110
V.
220
V.
110
V.
220
V.
220
V.
230
V.
240
V.
0000 312 686 1372 612 1225 1072 1121 1170
000 262 576 1152 514 1029 900 941 982
00 220 484 968 432 864 756 790 825
0 185 407 814 363 726 636 665 693
1 156 343 686 306 612 536 560 585
2 131 288 576 257 514 450 470 491
3 220 242 484 216 432 378 395 412
4 92 202 404 180 361 316 330 345
5 77 169 338 151 302 264 276 288
6 65 143 286 127 255 223 233 243
8 46 101 202 90 180 158 165 172
10 32 70 140 62 125 110 115 120
12 23 50 101 45 90 79 82 86
14 16 35 70 31 62 55 57 60

Now, since the length of the circuit is given as the "run" or distance one way, that is, one half the total length of wire in the circuit, formula (3) must be multiplied by 2 to get the total drop, that is:

E = I × feet × 10.8 X 2 circular mills = I × feet × 21.6 circular mills . . . . (4)

Solving the last equation for the unknown quantity, the following equation is obtained for size of wire: