EXAMPLE.—A circuit supplying current at 440 volts, 60 frequency, with 5% loss and .8 power factor is composed of No. 2 B. & S. gauge wires spaced one foot apart. What is the drop in the line?
According to the formula
| % loss × volts | |
| drop = | —————— × S |
| 100 |
Substituting the given values, and value of S as obtained from the table for frequency 60
| 5 × 440 | |
| drop = | ————— × 1 = 22 volts |
| 100 |
Current.—As has been stated, the effect of power factor less than unity, is to increase the current; hence, in inductive circuit calculations, the first step is to determine the current flowing in a circuit. This is done as follows:
| apparent load | |
| current = | ——————— (1) |
| volts |
and
| watts | |
| apparent load = | ————— (2) |
| power factor |
Substituting (2) in (1)
| watts | ||
| ————— | ||
| power factor | watts | |
| current = | ——————— = | ————————— (3) |
| volts | power factor × volts |
Fig. 2,704.—Rope type of stranded copper cable which is used when a high degree of flexibility is required. The construction of this cable is the stranding together of seven groups, each containing seven wires and producing a total of 49 wires. In cases when a greater carrying capacity is desired than can be obtained through the use of the 7 × 7 or 49 wire cable, the number of groups is increased to nineteen thereby making a total of 133 wires (19 × 7).
EXAMPLE.—A 50 horse power 440 volt motor has a full load efficiency of .9 and power factor of .8. How much current is required?
Since the brake horse power of the motor is given, it is necessary to obtain the electrical horse power, thus
| brake horse power | 50 | |
| E.H.P. = | ———————— = | —— = 55.5 |
| efficiency | .9 |
which in watts is
55.5 × 746 = 41,403
which is the actual load, and from which
| actual load | 41,403 | |
| apparent load = | —————— = | ———— = 51,754 |
| power factor | .8 |
The current therefore at 440 volts is
| apparent load | 51,754 | |
| ——————— = | ————— = | 117.6 amperes |
| volts | 440 |
EXAMPLE.—A 50 horse power single phase 440 volt motor, having a full load efficiency of .92 and power factor of .8, is to be operated at a distance of 1,000 feet from the alternator. The wires are to be spaced 6 inches apart and the frequency is 60, and % loss 5. Determine: A, electrical horse power; B, watts; C, apparent load; D, current; E, size of wires; F, drop; G, voltage at the alternator.
A. Electrical horse power
| brake horse power | 50 | |
| E. H. P. = | ————————— × | —— = 54.3 |
| efficiency | .92 |
or,
54.3 × 746 = 40,508 watts
| 0000 | 2 No. 0 | 4 No. 3 | 8 No. 6 | 16 No. 9 | 32 No. 12 | 64 No. 15 |
| 000 | 2 " 1 | 4 " 4 | 8 " 7 | 16 " 10 | 32 " 13 | 64 " 16 |
| 00 | 2 " 2 | 4 " 5 | 8 " 8 | 16 " 11 | 32 " 14 | 64 " 17 |
| 0 | 2 " 3 | 4 " 6 | 8 " 9 | 16 " 12 | 32 " 15 | 64 " 18 |
| 1 | 2 " 4 | 4 " 7 | 8 " 10 | 16 " 13 | 32 " 16 | 64 " 19 |
| 2 | 2 " 5 | 4 " 8 | 8 " 11 | 16 " 14 | 32 " 17 | 64 " 20 |
| 3 | 2 " 6 | 4 " 9 | 8 " 12 | 16 " 15 | 32 " 18 | 64 " 21 |
| 4 | 2 " 7 | 4 " 10 | 8 " 13 | 16 " 16 | 32 " 19 | 64 " 22 |
| 5 | 2 " 8 | 4 " 11 | 8 " 14 | 16 " 17 | 32 " 20 | 64 " 23 |
| 6 | 2 " 9 | 4 " 12 | 8 " 15 | 16 " 18 | 32 " 21 | 64 " 24 |
| 7 | 2 " 10 | 4 " 13 | 8 " 16 | 16 " 19 | 32 " 22 | 64 " 25 |
| 8 | 2 " 11 | 4 " 14 | 8 " 17 | 16 " 20 | 32 " 23 | 64 " 26 |
| 9 | 2 " 12 | 4 " 15 | 8 " 18 | 16 " 21 | 32 " 24 | 64 " 27 |
| 10 | 2 " 13 | 4 " 16 | 8 " 19 | 16 " 22 | 32 " 25 | 64 " 28 |
| 11 | 2 " 14 | 4 " 17 | 8 " 20 | 16 " 23 | 32 " 26 | 64 " 29 |
| 12 | 2 " 15 | 4 " 18 | 8 " 21 | 16 " 24 | 32 " 27 | 64 " 30 |
| 13 | 2 " 16 | 4 " 19 | 8 " 22 | 16 " 25 | 32 " 28 | — |
| 14 | 2 " 17 | 4 " 20 | 8 " 23 | 16 " 26 | 32 " 29 | — |
| 15 | 2 " 18 | 4 " 21 | 8 " 24 | 16 " 27 | 32 " 30 | — |
| 16 | 2 " 19 | 4 " 22 | 8 " 25 | 16 " 28 | — | — |
| 17 | 2 " 20 | 4 " 23 | 8 " 26 | 16 " 29 | — | — |
| 18 | 2 " 21 | 4 " 24 | 8 " 27 | 16 " 30 | — | — |
| 19 | 2 " 22 | 4 " 25 | 8 " 28 | — | — | — |
| 20 | 2 " 23 | 4 " 26 | 8 " 29 | — | — | — |
| 21 | 2 " 24 | 4 " 27 | 8 " 30 | — | — | — |
B. Watts
watts = E.H.P. × 746 = 54.3 × 746 = 40,508
C. Apparent load
| actual load or watts | 40,508 | ||
| apparent load or kva = | ————————— = | ———— = | 50,635 |
| power factor | .8 |
D. Current
| apparent load or kva | 50,635 | ||
| current = | ————————— = | ———— = | 115 amperes |
| volts | 440 |
E. Size of wires
| watts × feet × M | 40,508 × 1,000 × 3,380 | ||
| cir. mils = | ————————— = | —————————— = | 141,443 |
| % loss × volts2 | 5 × 4402 |
From table page 1,907, nearest size larger wire is No. 00 B. & S. gauge.
F. Drop
| % loss × volts | 5 × 440 | ||
| drop = | ——————— × S = | ———— × 1.17 = | 25.74 volts |
| 100 | 100 |
NOTE.—Values of S are given on page 1910.
G. Voltage at alternator
alternator pressure = (volts at motor + drop) = 440 + 25.74 = 465.7 volts.
The term power station is usually applied to any building containing an installation of machinery for the conversion of energy from one form into another form. There are three general classes of station:
1. Central stations;
2. Sub-stations;
3. Isolated plants.
These may also be classified with respect to their function as
1. Generating stations;
2. Distributing stations;
3. Converting stations.
and with respect to the form of power used in generating the electric current, generating stations may be classed as
1. Steam electric;
2. Hydro-electric;
3. Gas electric, etc.
Central Stations.—It must be evident that the general type of central station to be adapted to a given case, that is to say, the general character of the machinery to be installed depends upon the kind of natural energy available for conversion into electrical energy, and the character of the electrical energy required by the consumers.
This gives rise to a further classification, as
1. Alternating current stations;
2. Direct current stations;
3. Alternating and
direct current stations.
The alternators or dynamos may be driven by steam or water turbines, reciprocating engines, or gas engines, according to the character of the natural energy available.
Fig. 2,705.—Elevation of small station with direct drive, showing arrangement of the boiler and engine, piping, etc.
Ques. Why is the reciprocating engine being largely replaced by the steam turbine, especially for large units?
Ans. Because of its higher rotative speed, and absence of a multiplicity of bearings which in the case of a high speed, reciprocating engine must be maintained in close adjustment for the proper operation of the engine.
The higher speed of rotation results in a more compact unit, desirable for driving high frequency alternators.
Ques. Is the steam turbine more economical than a high duty reciprocating engine?
Ans. No.
Location of Central Stations.—As a rule, central stations should be so located that the average loss of voltage in overcoming the resistance of the lines is a minimum, and this point is located at the center of gravity of the system. In fig. 2,706 is shown a graphical method of locating this important spot.
Fig. 2,706.—Diagram illustrating graphical method of determining the center of gravity of a system in locating the central station.
Suppose a rough canvass of prospective consumers in a district to be supplied with electric light or power shows the principal loads to be located at A, B, C, D, E, etc., and for simplicity assume that these loads will be approximately equal, so that each may be denoted by 1 for example:
The relative locations of A, B, C, D, E, etc., should be drawn to scale (say 1 inch to the 1,000 feet) after which the problem resolves itself into finding the location of the station with respect to this scale.
Fig. 2,707.—Exterior of central station at Lewis, Ia.; example of very small station located in the principal business section of a town. It also illustrates the use of a direct connected gasoline electric set. The central station is located on Main Street, which is the principal thoroughfare, and is installed in a low one story building for which a mere nominal rental charge is paid, the company having the option to buy the property later at the value of the land plus the cost of the improvements and simple interest on the same. To the front of an old frame building about 16 feet by 28 feet has been built a neat, well lighted concrete block room, about 16 feet by 16 feet, carrying the building to the lot line and affording ample space for the generating set and switchboards, and such desk room as is needed for the ordinary office business of the company. In this room, which is finished in natural pine with plastered walls, has been installed a standard General Electric 25 kw. gasoline electric generating set consisting of a four cylinder, four cycle, vertical water cooled, 43-54 H.P. gasoline engine, direct connected to a three phase, 2,300 volt, 600 R.P.M. alternator with a 125 volt exciter mounted on the same shaft and in the same frame. With the generating set is a slate switchboard panel equipped with three ammeters, one voltmeter, an instrument plug switch for voltage indication, one single pole carbon break switch, one automatic oil circuit breaker line switch and rheostats. Instrument transformers are mounted above and back of the board. For street lighting service a 4 kw. constant current transformer has been installed, and with it a gray marble switchboard panel mounted on iron frames and carrying an ammeter and a four point plug switch. On a board near the generator set are mounted in convenient reach suitable wrenches, spanners, and repair parts and tools. To cool the engine cylinders five 6 × 8 steel tanks have been installed in the old building, a pump on engine giving forced circulation.
The solution consists in first finding the center of gravity of any two of the loads, such as those at A and B. Since each of these is 1, they will together have the same effect on the system as the resultant load of 1 and 1, or 2, located at their center of gravity, this point being so chosen that the product of the loads by their respective distances from this point will in both cases be equal.
The loads being equal in this case the distances must be equal in order that the products be the same, so that the center of gravity of A + B is at G, which point is midway between A and B.
Considering, next, the resultant load of 2 at G and the load of 1 at C, the resultant load at the center or gravity of these will be 3, and this must be situated at a distance of two units from C and one unit from G so that the distance 2 times the load 1 at C equals the distance 1 times the load 2 at G. Having thus located the load 3 at H, the same method is followed in finding the load 4 at I. Then in like manner the resultant load 4 and the load 1 at E gives a load 5 at S.
The point S being the last to be determined represents, therefore, the position of the center of gravity of the entire system, and consequently the proper position of the plant in order to give the minimum loss of voltage on the lines.
Ques. Is the center of gravity of the system, as obtained in fig. 2,706, the proper location for the central station?
Ans. It is very rarely the best location.
Ques. Why?
Ans. Other conditions, such as the price of land, difficulty of obtaining water, facilities for delivery of coal and removal of ashes, etc., may more than offset the minimum line losses and copper cost due to locating the station at the center of gravity of the system.
Fig. 2,708.—Map of Cia Docas de Santos hydro-electric system; an example of station location remote from the center of distribution. In the figure A is the intake; B, flume; C, forebay; D, penstocks; E, power house; F, narrow gauge railway; G, general store; H, point of debarkation; I, transmission line; J, dead ends; K, sub-station. Santos, in the republic of Brazil, is one of the great coffee shipping ports of the world, and for the development of its water front has required an elaborate system of quays. These have been developed by the Santos Dock Company, which holds a concession for the whole water front. The company, needing electric power for its own use, has developed a system deriving its power from a point about thirty miles from the city, where a small stream plunges down the sea coast from the mountain range that runs along it. The engineers have estimated that 100,000 horse power can be obtained from this source.
Ques. How then should the station be located?
Ans. The more practical experience the designer has had, and the more common sense he possesses, the better is he equipped to handle the problem, as the solution is generally such that it cannot be worked out by any rule of thumb method.
Fig. 2,709.—Station location. The figure shows two distribution centers as a town A and suburb B supplied with electricity from one station. For minimum cost of copper the location of the station would be at G, the center of gravity. However, it is very rarely that this is the best location. For instance at C, land is cheaper than at G, and there is room for future extension to the station, as shown by the dotted lines, whereas at G, only enough land is available for present requirements. Moreover C is near the railroad where coal may be obtained without the expense of cartage, and being located at the river, the plant may be run condensing thus effecting considerable economy. The conditions may sometimes be such that any one of the advantages to be secured by locating the station at C may more than offset the additional cost of copper.
Ques. What are the general considerations with respect to the price of land?
Ans. The cost for the station site may be so high as to necessitate building or renting room at a considerable distance from the district to be supplied.
If the price of land selected for the station be high, the running expenses will be similarly affected, inasmuch as more interest must then be paid on the capital invested.
The price or rent of real estate might also in certain instances alter the proposed interior arrangement of the station, particularly so in the case of a company with small capital operating in a city where high prices prevail. In general, however, it may be stated that whatever effect the price of real estate would have upon the arrangement, operation and location of a central station it can quite readily and accurately be determined in advance.
Ques. With respect to the cost of the land what should be especially considered?
Ans. Room for the future extension of the plant.
Although such additional space need not be purchased at the time of the original installation it is well, if possible, to make provision whereby it can be obtained at a reasonable figure when desired. The preliminary canvass of consumers will aid in deciding the amount of space advisable to allow for future extensions; as a rule, however, it is wise to count on the plant enlarging to not less than twice its original size, as often the dimensions have to be increased four and even six times those found sufficient at the beginning.
Fig. 2,710.—Section of the central station or "electricity works" at Derby, showing boiler and engine room and arrangement of bunkers, conveyor, ash pit, grates, boilers (drum, heating surface and superheater), economizer, flue, turbines, condenser pumps, etc.; also location of switchboard gallery and system of piping.
Ques. What trouble is likely to be encountered with an illy located plant after it is in operation?
Ans. It may be considered a nuisance by those residing in the vicinity, occasioning many complaints.
Fig. 2,711.—View of old and new Waterside stations. The new station at the right has an all turbine equipment of ten units, some Curtis and some Parsons machines, two have a capacity of 14,000 kw., and the remaining eight are of 12,000 kw. each. The old Riverside station, seen at the left is described on page 1940.
Thus, if the plant be placed in a residential section of the community the smoke, noise and vibration of the machines may become a nuisance to the surrounding inhabitants, and eventually end in suits for damage against the company responsible for the same. For these and the other reasons just given a company is sometimes forced to disregard entirely the location of a central station near the center of gravity of the system, and build at a considerable distance; such a proceeding would, if the distance be great, necessitate the installation of a high pressure system.
There might, however, be certain local laws in force restricting the use of high pressure currents on account of the danger resulting to life, that would prevent this solution of the problem. In such cases there could undoubtedly be found some site where the objections previously noted would be tolerated; thus, there would naturally be little objection to locating next to a stable, a brewery, or a factory of any description.
Ques. Why is the matter of water supply important for a central station?
Ans. Because, in a steam driven plant, water is used in the boilers for the production of steam by boiling, and if the engines be of the condensing type it is also used in them for creating a vacuum into which the exhaust steam passes so as to increase the efficiency of the engine above what it would be if the exhaust steam were obliged to discharge into the comparatively high pressure of the atmosphere.
The force of this will be apparent by considering that the water consumption of the engine ordinarily is from 15 to 25 lbs. of "feed water" per horse power per hour, and the amount of "circulating water" required to maintain the vacuum is about 25 to 30 times the feed water, and in the case of turbines with their 28 or 29 inch vacuum, much more. For instance, a 1,000 horse power plant running on 15 lbs. of feed water and 30 to 1 circulating water would require (1,000 × 15) × (30 + 1) = 465,000 lbs. or 55,822 gals. per hour at full capacity.
Ques. Besides price what other considerations are important with respect to water?
Ans. Its quality and the possibility of a scarcity of supply.
It is quite necessary that the water used in the boilers should be as free as possible from impurities, so as to prevent the deposition within them of any scale or sediments. The quality of the water used for condensing purposes, however, is not quite so important, although the purer it is the better.
If the plant is to be located in a city, the matter of water supply need not generally be considered, because, as a rule, it can be obtained from the waterworks; there will then, of course, be a water tax to consider and this, if large, may warrant an effort being made to obtain the water in some other way. In any event, however, the possibility of a scarcity in the supply should be reduced to a minimum.
If the plant be located in the country, some natural source of water would be utilized unless the place be supplied with waterworks, which is not generally the case. It is usual, however, to find a stream, lake or pond in the vicinity, but if none such be conveniently near, an artesian or other form of well must be sunk.
If abundance of water exist in the vicinity of the proposed installation, not only would the location of the plant be governed thereby, but the kind of power to be used for its operation would depend thereon. Thus, if the quantity of the water were sufficient throughout the entire year to supply the necessary power, water wheels might be installed and used in place of boilers and steam engines for driving the generators. The station would then, of course, be situated close to the waterfall, regardless of the center of gravity of the system.
Fig. 2,712.—View illustrating the location of a station as governed by the presence of a water falls. In such cases the natural water power may be at a considerable distance from the center of gravity of the distribution system because of the saving in generation. In the case of long distance transmission very high pressure may be used and a transformer step down sub-station be located at or near the center of gravity of the system, thus considerably reducing the cost of copper for the transmission line.
Ques. What should be noted with respect to the coal supply?
Ans. The facility for transporting the coal from the supply point to the boiler room.
In this connection, an admirable location, other conditions permitting, is adjacent to a railway line or water front so that coal delivered by car or boat may be unloaded directly into the bins supplying the boilers.
If the coal be brought by train, a side or branch track will usually be found convenient, and this will usually render any carting of the fuel entirely unnecessary.
In whatever way the coal is to be supplied, the liability of a shortage due to traffic or navigation being closed at any time of the year should be well looked into, as should also the facility for the removal of ashes, before deciding upon the final location for the plant.
Fig. 2,713.—View of a station admirably located with respect to transportation of the coal supply. As shown, the coal may be obtained either by boat or rail, and with modern machinery for conveying the coal to the interior of the station, the transportation cost is reduced to a minimum.
Fig. 2,714.—Floor plan of part of the turbine central station erected by the Boston Edison Co., showing two 5,000 kw. Curtis steam turbines in place. The complete installation contains twelve 5,000 kw. Curtis steam turbines, a sectional elevation being shown in fig. 2,758, page 1,971.
Choice of System.—The chief considerations in the design of a central station are economy and capacity. When the current has to be transmitted long distances for either lighting or power purposes, economy is attainable only by reducing the weight of the copper conductors. This can be accomplished only by the use of the high voltage currents obtainable from alternators.
Again, where the consumers are located within a radius of two miles from the central station, thereby requiring a transmission voltage of 550 volts or less, dynamos may be employed with greater economy.
Alternating current possesses serious disadvantages for certain important applications.
For instance, in operating electric railways and for lighting it is often necessary to transmit direct current at 500 volts a distance of five or ten miles. In such cases, the excessive drop cannot be economically reduced by increasing the sizes of the line wire, while a sufficient increase of the voltage would cause serious variations under changes of load. Hence, it is common practice to employ some form of auxiliary generator or booster, which when connected in series with the feeder, automatically maintains the required pressure in the most remote districts so long as the main generators continue to furnish the normal or working voltage.
The advantage of a direct current installation in such cases over a similar plant supplying alternating current line is the fact that a storage battery may be used in connection with the former for taking up the fluctuations of the current, thereby permitting the dynamo to run with a less variable load, and consequently at higher efficiency.
Ques. Name some services requiring direct current.
Ans. Direct current is required for certain kinds of electrolytic work, such as electro-plating, the electrical separation of metals, etc., also the charging of storage batteries for electric automobiles.
Fig. 2,715.—Example of central station located remote from the distributing center and furnishing alternating current at high pressure to a sub-station where the current is passed through step down transformers and supplied at moderate pressure to the distribution system. In some cases the sub-station contains also converters supplying direct current for battery charging, electro-plating, etc.
Ques. How is direct current supplied?
Ans. Sometimes the central station is equipped with suitable apparatus for supplying both direct and alternating current. This may be accomplished in several different ways: By installing both direct and alternating current generators in the central station; by the use of double current generators or dynamotors, from which direct current may be taken from one side and alternating current from the other side; or by installing, in the sub-station of an alternating current central station, in addition to the transformers usually placed therein, a rotary converter for changing or converting alternating current into direct current.
Thus, it is evident that the character of a central station will be governed to a great extent by the class of services to be supplied.
An exception to this is where the entire output has to be transmitted a long distance to the point of utilization.
In such cases a copper economy demands the use of high tension alternating current, and its distribution to consumers may be made directly by means of step down transformers mounted near by or within the consumers' premises, or it may be transformed into low voltage alternating current by a conveniently located sub-station.
Where the current is to be used chiefly for lighting and there are only a few or no motors to be supplied, the choice between direct current and alternating current will depend greatly upon the size of the installation, direct current being preferable for small installations and alternating current for large installations.
If the current is to be used primarily for operating machinery, such as elevators, travelling cranes, machine tools and other devices of a similar character, which have to be operated intermittently and at varying speeds and loads, direct current is the more suitable; but if the motors performing such work can be operated continuously for many hours at a time under practically constant loads, as, for instance in the general work of a pumping station, alternating current may be employed with advantage.
Fig. 2,716.—Diagram illustrating diversity factor. By definition diversity factor = combined actual maximum demand of a group of customers divided by the sum of their individual maximum demands. Example, a customer has fifty (50) watt lamps and, of course, the sum of the individual maximum demands of the lamps is 2.5 kw. watts ("connected load"). The customer's maximum demand, however, is 1.5 kw. Hence, the diversity factor[A] of the customer's group of lamps is 1.5 ÷ 2.5 = .6. In the diagram the ordinates of the curves show the ratio maximum demand to connected load for various kinds of electric lighting service in Chicago.
[A] NOTE.—The diversity factor of a customer's group of lamps, namely, the ratio of maximum demand to connected load is usually called the demand factor of the customer.
Size of Plant.—Before any definite calculation can be made, or plans drawn, the engineer must determine the probable load. This is usually ascertained in terms of the number and distances of lamps that will be required, by making a thorough canvass of the city or town, or that portion for which electrical energy is to be supplied. The probable load that the station is to carry when it begins operation, the nature of this load, and the probable rate of increase are matters upon which the design and construction chiefly depend.
Ques. What is the nature of the load carried by a central station?
Ans. It fluctuates with the time of day and also with the time of year.
Ques. How is a fluctuating load best represented?
Ans. Graphically, that is to say by means of a curve plotted on coordinate paper of which ordinates represent load values and the corresponding abscissæ time values, as in the accompanying curves.
What is the nature of a power load?
Ans. Where electricity is supplied for power purposes to a number of factories, the load is fairly steady, dropping, of course, during meal hours. In the case of traction, the average value of the load is fairly steady but there are momentarily violent fluctuations due to starting cars or trains.
Ques. What is the peak load?
Ans. The maximum load which has to be carried by the station at any time of day or night as shown by the highest point of the load curve.
Ques. Define the load factor.
Ans. The machinery of the station evidently must be large enough to carry the peak load, and therefore considerably in excess of that required for the average demand. The ratio of the average to the maximum load is called the load factor.
There are two kinds of load factor: the annual, and the daily.
The annual load factor is obtained as a percentage by multiplying the number of units sold (per year) by 100, and dividing by the product of the maximum load and the number of hours in the year. The daily load factor is obtained by taking the figures for 24 hours instead of a year.
Fig. 2,719.—Load curve of plant supplying power for the operation of motors in a manufacturing district. The horizontal dotted lines show suitable power ratings. A properly designed steam plant has a large overload capacity, a hydraulic plant has a small overload capacity, and a gasoline engine plant has no overload capacity. Accordingly, the peak of the load (maximum load) may be 25 or 30 per cent. in excess of the rated capacity of a steam plant, not more than 5 or 10 per cent. in excess of the rated capacity of a hydraulic plant, not at all in excess of the rated capacity of a gas engine plant.
Ques. What must be provided in addition to the machinery required to supply the peak load?
Ans. Additional units must be installed for use in case of repairs or break down of some of the other units.
EXAMPLE.—What would be the boiler horse power required to generate 5,000 kw. under the following conditions: Efficiency of generators 85%; efficiency of engines 90%; feed water of engines and auxiliaries 15 lbs. per I. H. P.; boiler pressure 175 lbs.; temperature of feed water 150° Fahr? With a rate of combustion of 15 lbs. of coal per sq. foot of grate per hour and an evaporation (from and at 212°) of 8 lbs. of water per lb. of coal, what area of grate would be required and how much heating surface?
5,000 kw. = 5,000 ÷ .746 = 6,702 electrical horse power
To obtain this electrical horse power with alternators whose efficiency is 85% requires
6,702 ÷ .85 = 7,885 brake horse power at the engine
This, with mechanical efficiency of 90% is equivalent to
7,885 ÷ .9 = 8,761 indicated horse power
Since 15 lbs. of feed water are required for the engines and auxiliaries per indicated horse power per hour, the total feed water or evaporation required to generate 5,000 kw. is
15 × 8,761 = 131,415 lbs. per hour.
that is to say, the boilers must be of sufficient capacity to generate 131,415 lbs. of steam per hour from water at a temperature of 150° Fahr. This must be multiplied by the factor of evaporation for steam at 175 lbs. pressure from feed water at a temperature of 150°, in order to get the equivalent evaporation "from and at 212°."
The formula for the factor of evaporation is
| H - h | ||
| factor of evaporation = | ——— | (1) |
| 965.7 |
in which
H = total heat of steam at the observed pressure;
h = total heat of feed water of the observed temperature;
965.7 = latent heat, of steam at atmospheric pressure.
Substituting in (1) values for the observed pressure and temperature as obtained from the steam table
| 1,197 - 118 | ||
| factor of evaporation = | —————— = | 1.117 |
| 965.7 |
for which the equivalent evaporation "from and at 212°" is
131,415 × 1.117 = 146,791 lbs. per hour
| Temp of feed water. |
Steam Pressure by Gauge | ||||||||
| Deg. Fahr. | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 |
| 32 | 1.214 | 1.216 | 1.220 | 1.222 | 1.225 | 1.227 | 1.229 | 1.231 | 1.232 |
| 40 | 1.206 | 1.209 | 1.212 | 1.214 | 1.216 | 1.219 | 1.220 | 1.222 | 1.224 |
| 50 | 1.195 | 1.197 | 1.201 | 1.204 | 1.206 | 1.208 | 1.210 | 1.212 | 1.214 |
| 60 | 1.185 | 1.188 | 1.191 | 1.193 | 1.196 | 1.198 | 1.200 | 1.202 | 1.203 |
| 70 | 1.175 | 1.178 | 1.180 | 1.183 | 1.185 | 1.187 | 1.189 | 1.191 | 1.193 |
| 80 | 1.164 | 1.167 | 1.170 | 1.173 | 1.175 | 1.177 | 1.179 | 1.181 | 1.183 |
| 90 | 1.154 | 1.157 | 1.160 | 1.162 | 1.165 | 1.167 | 1.169 | 1.170 | 1.172 |
| 100 | 1.144 | 1.147 | 1.150 | 1.152 | 1.154 | 1.156 | 1.158 | 1.160 | 1.162 |
| 110 | 1.133 | 1.136 | 1.139 | 1.142 | 1.144 | 1.146 | 1.148 | 1.150 | 1.152 |
| 120 | 1.123 | 1.126 | 1.129 | 1.131 | 1.133 | 1.136 | 1.138 | 1.140 | 1.141 |
| 130 | 1.113 | 1.116 | 1.118 | 1.121 | 1.123 | 1.125 | 1.127 | 1.129 | 1.130 |
| 140 | 1.102 | 1.105 | 1.108 | 1.110 | 1.113 | 1.115 | 1.117 | 1.119 | 1.120 |
| 150 | 1.091 | 1.095 | 1.098 | 1.100 | 1.102 | 1.104 | 1.106 | 1.108 | 1.110 |
| 160 | 1.081 | 1.084 | 1.087 | 1.090 | 1.092 | 1.094 | 1.096 | 1.098 | 1.100 |
| 170 | 1.070 | 1.074 | 1.077 | 1.079 | 1.081 | 1.083 | 1.085 | 1.087 | 1.089 |
| 180 | 1.060 | 1.063 | 1.066 | 1.069 | 1.071 | 1.073 | 1.075 | 1.077 | 1.079 |
| 190 | 1.050 | 1.053 | 1.056 | 1.058 | 1.060 | 1.063 | 1.065 | 1.066 | 1.068 |
| 200 | 1.039 | 1.043 | 1.045 | 1.048 | 1.050 | 1.052 | 1.054 | 1.056 | 1.058 |
| 210 | 1.029 | 1.032 | 1.035 | 1.037 | 1.040 | 1.042 | 1.044 | 1.046 | 1.047 |
| Temp of feed water. |
Steam Pressure by Gauge | ||||||||
| Deg. Fahr. | 140 | 150 | 160 | 170 | 180 | 190 | 200 | 210 | 220 |
| 32 | 1.234 | 1.236 | 1.237 | 1.239 | 1.240 | 1.241 | 1.243 | 1.244 | 1.245 |
| 40 | 1.226 | 1.227 | 1.229 | 1.230 | 1.232 | 1.233 | 1.234 | 1.236 | 1.237 |
| 50 | 1.215 | 1.217 | 1.218 | 1.220 | 1.221 | 1.223 | 1.224 | 1.225 | 1.226 |
| 60 | 1.205 | 1.207 | 1.208 | 1.210 | 1.211 | 1.212 | 1.214 | 1.215 | 1.216 |
| 70 | 1.194 | 1.196 | 1.197 | 1.199 | 1.200 | 1.202 | 1.203 | 1.205 | 1.206 |
| 80 | 1.184 | 1.186 | 1.187 | 1.189 | 1.190 | 1.192 | 1.193 | 1.194 | 1.195 |
| 90 | 1.174 | 1.176 | 1.177 | 1.179 | 1.180 | 1.181 | 1.183 | 1.184 | 1.185 |
| 100 | 1.164 | 1.165 | 1.167 | 1.168 | 1.170 | 1.171 | 1.172 | 1.174 | 1.175 |
| 110 | 1.153 | 1.155 | 1.156 | 1.158 | 1.159 | 1.160 | 1.162 | 1.163 | 1.164 |
| 120 | 1.143 | 1.145 | 1.146 | 1.147 | 1.149 | 1.150 | 1.151 | 1.153 | 1.154 |
| 130 | 1.132 | 1.134 | 1.136 | 1.137 | 1.138 | 1.140 | 1.141 | 1.142 | 1.144 |
| 140 | 1.122 | 1.124 | 1.125 | 1.127 | 1.128 | 1.129 | 1.131 | 1.132 | 1.133 |
| 150 | 1.111 | 1.113 | 1.115 | 1.116 | 1.118 | 1.119 | 1.120 | 1.121 | 1.123 |
| 160 | 1.101 | 1.103 | 1.104 | 1.106 | 1.107 | 1.108 | 1.110 | 1.111 | 1.112 |
| 170 | 1.091 | 1.092 | 1.094 | 1.095 | 1.097 | 1.098 | 1.099 | 1.101 | 1.102 |
| 180 | 1.080 | 1.082 | 1.083 | 1.085 | 1.086 | 1.088 | 1.089 | 1.090 | 1.091 |
| 190 | 1.070 | 1.071 | 1.073 | 1.074 | 1.076 | 1.077 | 1.078 | 1.080 | 1.081 |
| 200 | 1.059 | 1.061 | 1.063 | 1.064 | 1.065 | 1.067 | 1.068 | 1.069 | 1.071 |
| 210 | 1.049 | 1.051 | 1.052 | 1.053 | 1.055 | 1.056 | 1.057 | 1.059 | 1.060 |
| Temp of feed water. |
Steam Pressure by Gauge | ||||||||
| Deg. Fahr. | 230 | 240 | 250 | 260 | 270 | 280 | 290 | 300 | |
| 32 | 1.246 | 1.247 | 1.248 | 1.250 | 1.251 | 1.252 | 1.253 | 1.254 | |
| 40 | 1.238 | 1.239 | 1.240 | 1.241 | 1.242 | 1.243 | 1.244 | 1.245 | |
| 50 | 1.228 | 1.229 | 1.230 | 1.231 | 1.232 | 1.233 | 1.234 | 1.235 | |
| 60 | 1.217 | 1.218 | 1.219 | 1.220 | 1.221 | 1.222 | 1.223 | 1.224 | |
| 70 | 1.207 | 1.208 | 1.209 | 1.210 | 1.211 | 1.212 | 1.213 | 1.214 | |
| 80 | 1.196 | 1.198 | 1.199 | 1.200 | 1.201 | 1.202 | 1.203 | 1.204 | |
| 90 | 1.186 | 1.187 | 1.188 | 1.189 | 1.190 | 1.191 | 1.192 | 1.193 | |
| 100 | 1.176 | 1.177 | 1.178 | 1.179 | 1.180 | 1.181 | 1.182 | 1.183 | |
| 110 | 1.166 | 1.167 | 1.168 | 1.169 | 1.170 | 1.171 | 1.172 | 1.173 | |
| 120 | 1.155 | 1.156 | 1.157 | 1.158 | 1.159 | 1.160 | 1.161 | 1.162 | |
| 130 | 1.145 | 1.146 | 1.147 | 1.148 | 1.149 | 1.150 | 1.151 | 1.152 | |
| 140 | 1.134 | 1.135 | 1.136 | 1.137 | 1.138 | 1.139 | 1.140 | 1.141 | |
| 150 | 1.124 | 1.125 | 1.126 | 1.127 | 1.128 | 1.129 | 1.130 | 1.131 | |
| 160 | 1.113 | 1.115 | 1.116 | 1.117 | 1.118 | 1.119 | 1.120 | 1.121 | |
| 170 | 1.103 | 1.104 | 1.105 | 1.106 | 1.107 | 1.108 | 1.109 | 1.110 | |
| 180 | 1.093 | 1.094 | 1.095 | 1.096 | 1.097 | 1.098 | 1.099 | 1.100 | |
| 190 | 1.082 | 1.083 | 1.084 | 1.085 | 1.086 | 1.087 | 1.088 | 1.089 | |
| 200 | 1.072 | 1.073 | 1.074 | 1.075 | 1.076 | 1.077 | 1.078 | 1.079 | |
| 210 | 1.061 | 1.062 | 1.063 | 1.064 | 1.065 | 1.066 | 1.067 | 1.068 | |