Figure 33

First Stage of Canoe Construction: assembled gunwale frame is used to locate stakes temporarily on building bed. Instead of the gunwales, a building frame was used in some areas. (Sketch by Adney.)

The second pair of thwarts is placed 30 inches, center to center, from the first pair, one at each end, and on the basis of this measurement the tenons are cut as for the others. These two thwarts are made of ⅝-by 4-inch pieces tapering in thickness each way from the center to the shoulder, where they are a scant 516 inch thick, the tenons having the same dimensions as in the other thwarts. In width the thwarts are worked to an even 3 inches from shoulder to shoulder, but in the form of a curve so that when each thwart is in place its center will be bowed toward the ends of the canoe, viewed from above. As in the first pair, the shoulders and ends are cut to a bevel to fit the gunwale; at the centerline they each measure 12 inches shoulder-to-shoulder in a straight line athwartships and 15 inches end-to-end. Allowing for bevel, the maximum length is just over 15516 inches. These thwarts are drilled for single gunwale lashings and the corner edges are well rounded from shoulder to shoulder. The distance from the centerlines of these last thwarts at the bow and stern to the extreme ends of the joined gunwales is 33 inches, so the finished gunwale length is 16 feet.

After the endmost thwarts are pegged into place, the temporary stays are removed. At each step of construction the alignment of the gunwales is checked by measuring with the measuring sticks and by sighting, since the shape of the assembled gunwales, in this case of the inner gunwales, is very important in determining the sharpness of the completed canoe and the fairness of its general form.

The assembled gunwales are now ready to be laid on the building bed which, for the Malecite canoe, is 20 feet long, about 3½ feet wide and is raised about 1½ inches at midlength so that the canoe bottom will be straight when the craft is in the water. The gunwale frame having been carefully centered on this bed, with the middle thwart exactly over the highest point in the surface of the bed, some scrap split-planking is laid across the gunwales and the whole weighted down with a few flat stones. Next, 34 stakes from 30 to 50 inches long are prepared, each made of a halved length of sapling. Around the outside of the gunwale frame 26 of these are driven in pairs opposite one another across the frame, about 24 inches apart and placed so that none is opposite a thwart, except for the stakes at the extreme ends of the gunwale frame, which are spaced about a foot from their nearest neighbors and are face-to-face, about 1½ inches apart. All the stakes are driven with the flat face about an inch from the gunwale frame and parallel to its outside edge. Finally two more pairs of stakes are driven at each end, the first pair about a foot beyond the end of the gunwale frame and 1½ inches apart, the second about 6 inches beyond these and similarly spaced. The length between the outermost stakes, measured over the gunwale frame, is about 18½ feet. Great care is taken to line up the last pairs of stakes with the centerline of the gunwale frame.

Figure 34

Second Stage of Canoe Construction: stakes have been removed and laid aside, and the gunwales shown in first stage have been removed from the building bed. The bark cover is laid out on the building bed, and the gunwales are in place upon it, weighted down with stones. (Sketch by Adney.)

If the canoe is to have a slight rocker near the ends and is to be straight over the rest of the bottom, the ends of the gunwale frame will be blocked above the building bed so that the frame is not hogged on the bed.

After the builder is satisfied with the staking, each stake is carefully pulled up and laid to one side, off the bed but near its hole. The weights are then removed from the gunwale frame, which is lifted from the bed and laid aside, and the bed, if disturbed is repaired and re-leveled.

The roll of birch bark is now removed from storage, perhaps in a nearby pool where it has been placed to keep it flexible, and unrolled white side up on the building bed. As the bark dries, it will become more and more stiff, so it will be necessary to moisten it frequently during construction to maintain its flexibility.

The bark is usually long enough, but often it is not wide enough. If the bark is too short, it may be pieced out at this time, or later. If it is not wide enough it is centered on the bed; the piecing out will be done later. The gunwale frame is now laid on the bark, care being taken to place it as nearly as possible in its former position on the bed.

The bark outside the frame is then slashed from the edge to a point close to the end of each thwart, and also to points along the frame halfway between the thwarts, so that the edges can be turned up. While it is being slashed, the bark cover is bent slightly, so that it is cut under tension. Later, when the required shape can be determined, these slashes will be made into gores, the Malecite canoes having flush seams, not overlaps, in the topsides and bottom. If a fault is noted along the outer edge of the bark, a slash may be placed so as to allow the fault to be cut out in the later goring; irregularity in the position of the cuts does no great harm to the progress of building these canoes. The slashes are usually carried to within an inch of the gunwales on the bed. It is not customary to slash the bark close to the end, there the bark can usually be brought up unbroken, depending upon the form of the end.

When the bark has been cut as described, it can be turned up smoothly all around the frame so that the stake holes can be seen and a few of the stakes can be replaced. The frame and the bark are then realigned so that all stakes may be replaced in their holes without difficulty. When the frame and bark are aligned, the frame is weighted as before and the bark is turned up all around it, the stakes being firmly driven, as this is done, in their original holes. The longest stakes are at the ends of the frame, as the depth of the hull is to be greatest there. The tops of each pair of opposite stakes are now tied together with a thong of basswood or cedar bark, to hold them rigid and upright.

Figure 35

Malecite Canoe Builders Near Fredericton, N.B., using wooden plank building bed with stakes set in holes in the platform. This was a late method of construction, which probably originated in the early French canoe factory at Trois Rivières, Que.

After the bark is turned up around the frame, its lack of width becomes fully apparent. At this stage, some builders fitted the additional pieces to gain the necessary width; others did it later. The method of piecing the bark cover and the sewing technique, however, is explained here.

The bark is pieced out with regard to the danger of abrasion that would occur when the canoe is moving through obstructions in the water, or when it is rolled or hauled ashore and unloaded. If the bark is to be lapped below the waterline, the thickness of the bark of both pieces in the lap is scraped thin so a ridge will not be formed athwart the bottom; here, however, most tribes used edge-to-edge joining. If there are laps in the topsides, the exposed edge is toward the stern; if in the midlength, upward toward the gunwale; and if it is in the end the lap may be toward the bottom, because this makes it easier to sew, and because in the ends of the canoe there is less danger of serious abrasion. Many tribes used edge-to-edge joining everywhere in the topsides so that the direction of lapping was not a matter of consideration. The type of goring, whether by slash and lap or by cutting out a V-shaped gore, will, of course, have much to do with the selection of the method of sewing to be used.

It is to be recalled that in canoe building no needle was used in sewing the bark; the ends of the root strands were sharpened and used to thread the strand through the awl holes. Much of the topside sewing in a bark canoe was done with small strands made by splitting small roots in half and then flattening the halves by scraping. Large root strands quartered and prepared in the same manner, or the cores of these, were sometimes used in heavy sewing or lashing at the gunwale or in the ends of a canoe.

As noted previously, root thongs were used well water-soaked or quite green, for they became very stiff and rather brittle as they dried out. Once in place, however, the drying did not seem to destroy their strength. Rawhide was also used for such sewing by some tribes.

The sewing was done by Indian women, if their help was available, and the forms of stitching used in canoe building varied greatly. The root sewing at the ends of the canoes ranged from a simple over-and-over spiral form to elaborate and decorative styles. Long-and-short stitching in a sequence that usually followed some formal pattern was widely used. Among the patterns were such arrangements as one long, four short, and one long; or two longs, two or three shorts, and two longs; or one short, five of progressively increasing length, and then one short; or six progressively longer followed by six progressively shorter. Cross-stitching, employing the two ends of the sewing root as in the lacing of a shoe was also common. Sometimes this was combined with a straight-across double-strand pass to join the ends of the X. The harness stitch, in which both ends of the sewing root were passed in opposite directions through the same holes, was often used, as was the 2-thong in-and-out lacing from each side used in northwestern canoes having plank stem-pieces.

If the root strand was too short to complete a seam, instead of being spliced or knotted the end was tucked back under the last turns or stitches, on the inside of the bark cover. In starting, the tail was placed under the first turn of the stitch, so that it could not be pulled through. To finish sewing with double-ended strands, as in the harness stitch, both ends were tucked under the last turn or two.

Commonly two or more turns were taken through a single hole in the bark; this might be done to clear some obstruction such as a frame head at the gunwale, or to provide a stronger stitch, or turn, as in the harness stitch and others, or to allow for greater spacing between awl holes in the bark. (Since the awl blade was tapered, the size of the hole it made in the bark could be regulated by the depth of penetration of the blade as it was turned in the hole.)

The length of stitches varied with the need for strength and watertightness. Long stitches were about I inch, short stitches from about ⅜ to ½ inch in length. The run of the grain, of course, was a consideration in the length of stitch used.

Figure 36

Sewing: two common styles of root stitching used in bark canoes.

The piecing of the side panels was done with a great variety of sewing styles, according to strength requirements. The strain put upon the bark in molding it by rib pressure was greater in the midlength than in the ends; and the sewing differed accordingly. The over-and-over spiral, with a batten under the sewing, was used for sewing in the midlength, as was back-stitching, a variety of basting stitch in which a new pass is started about half way between stitches, thus forming overlapped passes or turns. Back-stitching was usually done in a direction slightly diagonal to the line of sewing, so as to cross the grain of the bark at an angle with each pass. The double-thong in-and-out stitch, in which each thong goes through the same hole from opposite sides, was frequently used. The simple, spiral over-and-over stitch was used in sewing panels in the ends of canoes, as was the simple, in-and-out basting stitch using either a single or double strand.

When the sides were pieced out edge-to-edge, the sewing was usually done spirally, over and over a narrow, thin batten placed outside the bark cover. This batten might be either a thin split sapling or, more commonly, a split and thinned piece of root. If the pieced-out sides were lapped, then the harness stitch was commonly used. The lap might be some inches wide to decrease the danger of splitting while the bark was being punched with the awl, afterward the surplus was cut away leaving about a half inch of overlap. On rare occasions the strength of a lapped-edge seam was increased by the use of a parallel row of stitching.

Figure 37

Comparison of Canoe on the Building Bed (above), with gunwales or building frame weighted down by stones inside bark cover, and (below) canoe when first removed from building bed during fifth stage of construction. (Sketches by Adney.)

In making the canoe watertight, it is to be remembered that some forms of stitch make the bark lie up tight all along its edges while others bind only where the stitch crosses the seam. The in-and-out stitch, which was used only above the waterline, cannot be pulled up hard without causing the bark to pucker and split and cannot be made very watertight with gum. The over-and-over stitch, in either a spiral form or square across the seam on the outside and diagonally on the inside, is very strong; when a batten is used under the stitches it can be pulled up hard and allows a very watertight gumming. When this style of sewing is used without a batten across the run of the grain, as in the gore seams, it cannot be pulled up as hard, but will serve. Back-stitching, which was much used in the topsides, can be pulled up quite hard and makes a tight seam when gummed, as do the harness stitch and cross-stitch. The ends, regardless of the style of sewing used, were more readily made tight by gumming than the other seams in a bark canoe.

Two basic methods, with some slight and unimportant variations, were used to fasten the bark to the gunwales. One employed a continuous over-and-over stitch, the other employed groups of lashings. On a canoe with the lashing continuous along the gunwales, the turns were made two or more times through the same hole on each side of each rib head to allow space for them. This might also be done where the lashing was in groups, as described above. Usually, a measuring stick was used to space the groups between thwart ends so that each group came between the rib heads. The groupings could be independent lashings, or the strand could be carried from one group to another. If the latter, it was passed along under the gunwale in a number of in-and-out stitches or in a single lone stitch either inside or out, or else it was brought around over the gunwale from the last full turn. Some tribes use both ends of the lashing, passing them through the same hole in the bark from opposite directions below the gunwales; the ends might be carried in the same manner in a long stitch to the next group. In some elm and other bark canoes employing basswood or cedar-bark lashings the bark was tied with a single turn at wide intervals; when roots were used in these, however, small groupings of stitches were customary. When group lashings were used with birch bark, the intervals between groups was usually relatively short, though in a few canoes the groups and intervals were of nearly equal length.

Figure 38

Third Stage of Canoe Construction: the bark cover is shaped on the building bed. The gores have been cut; part of the cover is shaped and secured by stakes and battens. "A" shows battens secured by sticks lashed to stakes. (Sketch by Adney.)

In an independent group, the ends of the strand were treated as in whipping, the tail being under the first turns made and the end tucked back under the last—usually on the inside of the gunwales. Where there were inner and outer gunwales the lashing was always around both, and the tail might be jammed between them. If a cap was used on the gunwales, the lashings were always under it. The use of a knotted turn to start a lashing occurred only in the old Têtes de Boule canoes.

On the Malecite canoe, the sides are pieced out in one to three panels rather than in one long, narrow panel on each side. The panel for the midlength requires the greatest strength and is usually lapped inside the bottom bark. The latter is first trimmed straight along its edge, and the panel inserted behind it with a couple of inches of lap. Then the two pieces of bark are sewn together over a halved-root batten with an over-and-over stitch. (Other tribes used some form of the harness stitch, or a similar style, allowing great strength.) The middle panel does not extend much beyond the ends of the first pair of thwarts on each side of the middle. The next panels toward the ends are lapped outside the bottom bark and are sewn with the back-stitch. Then, if still another panel is required at each end, this too is lapped outside and is sewn in the lap with an in-and-out stitch. The ends of the panels are usually sewn with an over-and-over stitch that runs square with the seam outside and diagonally to it inside the bark. (The harness stitch was used here by some tribes, as were many forms of the cross-stitch.) The ends of the canoe and the gores have already been sewn during an earlier stage of the building process.

Once the sides are pieced out, the bark is ready to be turned up and around the gunwale frame and clamped perpendicularly. To effect this, small stakes are made by halving saplings, so that each half is about a half inch thick. The butt of each half is cut chisel-shaped, with the bevel on the flat side; the rounded face is smoothed off, and it may be tapered toward the head of the stake. Between two of the slashes a length of bark is now brought up against the outer stakes; against the bark the small, inside stake is placed with the round face of the chisel-pointed butt wedged against the outer face of the gunwale. The top is then levered against the outside stake, so that the flat face of each clamps the bark in place. The top of the inner stake is then bound to the outer.

Figure 39

Cross Section of canoe on building bed during third stage of construction (above) and fourth stage. (Sketch by Adney.)

In setting the inside stakes, care is taken that their points do not pierce the bark. No inside stakes are required at the ends, as here the outside stakes are so close together in opposing pairs as to hold the bark in a sharp fold along the centerline of the cover. This of course is also true of the stakes beyond the ends of the gunwales.

After a few lengths of bark have been thus secured, they are faired between the stakes by inserting thin strips of split sapling, or battens of wood or root, along each side of the bark, under the inside and outside stakes. These battens are placed about halfway up the upturned bark. Some builders used long wooden battens, as this gave a very fair side when enough lengths were secured upright; others got the same results with short battens, the ends of which were overlapped between a pair of stakes on each side.

Figure 40

Multiple Cross Section through one side of a canoe on the building bed: at the headboard, middle, first, and second thwarts. Gunwale is raised and supported on sheering posts set under thwarts. Crown of the building bed is shown by varying heights of bottoms of the four sections.

When the bark has been turned up and clamped, the gores may be trimmed to allow it to be sewn with edge-to-edge seams at each slash. This is usually done after the sides are faired, by moving the battens up and down as the cuts are made, then replacing them in their original position. The gores or slashes, if overlapped, are not usually sewn at this stage of construction.

With the inside stakes in place, the longitudinal battens secured, and the gores cut or the overlaps properly arranged, all is ready for sheering the gunwales. First the weights are removed from the gunwale frame so that it can be lifted. If the inside stakes have been properly made and fitted this can be done without disturbing the sides, though the ties across each pair of outside stakes may have to be slacked off somewhat. Before lifting the frame, some short posts, usually of sapling or of waste from splitting out the gunwales and thwarts, are cut in lengths determined by the measuring stick or from memory, one for each end of each thwart, and one for each end of the gunwale frame. Those under the middle thwart ends in this canoe are 7½ inches long, those under the next thwarts out from the middle will be 9 inches, those under the end thwarts will be 12 inches, and those at the gunwale ends will be 17 inches long. These posts, cut with squared butts, are laid alongside the bed. The gunwale frame is now lifted and the pair of posts to go under the middle thwart are stepped on the bark cover, the gunwale is lowered onto them, and while the frame and posts are held steady, stones are laid on a plank over the middle thwart. Next, the ends of the gunwales are held and lifted so that a pair of posts can be placed at the thwarts next out from the middle. More weights are placed over these, the operation is repeated for the end thwarts and, finally at the gunwale ends, so that the gunwales now stand on posts on the bark cover, sprung to the correct fore-and-aft sheer and steadied by the bearing of the outside of the gunwale frame on the rounded faces of the inside stakes. Now the sheer has been established and the depth of the canoe is approximated.

Figure 41

Fourth Stage of Canoe Construction: bark cover has been shaped and all stakes placed. The gunwales have been raised to sheer height; "A" indicates the sticks which fix the sheer of the gunwales; "B" indicates blocks placed under ends to form rocker. Side panels are shown in place, and cover is being sewn to gunwales. (Sketch by Adney.)

To protect the bark cover from the thrust of the weights used to ballast the frame, some builders inserted small bark or wood shields for padding under the heels of the posts. By some tribes the posts were notched on one face, to fit inside the gunwales near the thwarts, and there were also other ways of assembling the gunwales themselves.

It should be apparent that the operations just described would serve only for canoes in which the sheer had a gentle, fair sweep. For canoes in which the sheer turned up sharply at the ends, the gunwale members might have to be split into laminations and prebent to the required sheer before being assembled into the gunwale frame. To accomplish this, the laminations were scalded with boiling water until saturated and then the gunwale members were staked out on the ground or tied with cords to set the wood in the desired curves as it dried out. The laminations were then wrapped with cord and the gunwale was ready to assemble. To produce a hogged sheer, the gunwales were made of green spruce and then staked out to season in the form desired; a hogged sheer was also formed by steaming or boiling the gunwale members at midlength.

The canoe, as now erected on the building bed, has a double-ended, flat-bottomed, wall-sided form. The gunwales are sprung to the proper breadth and sheer, and the bark is standing irregularly above them. At this point, on canoes not having outwales, the bark cover was laced or lashed to the gunwales. Since the Malecite canoe has outwales, these are now made and fitted. They consist of two white cedar battens about 19½ feet long, perhaps 1 inch wide, and ½ inch thick. The face that will be the outboard side is usually somewhat rounded, as are all the corners, and the corner that will be on the inside and bottom of each batten when it is in place is somewhat beveled. The outwales are placed between the bark and the outside stakes, the inside stakes being removed one by one as this is done. The removal of the inside stakes allows room for the outwale to be inserted in their place, between the outside stakes and the inner gunwale face, and it allows the bark to be brought against the outside face of the inner gunwales. In the process of fitting the outwales, the battens along the sides may have to be removed and replaced, or shifted, and the cross-ties of each pair of outside stakes may require adjustment. Beginning at midlength, the outwale is pegged through the bark cover to the inner gunwales at intervals of 6 to 9 inches. The pegging is not carried much beyond the end thwarts in any canoe and could not be in canoes having laminated gunwales near the ends.

The Malecite canoe has bark covers over the ends of the inner gunwales, and these are now fitted so that they can be passed under the outwales and clamped in place. The ends of the outwales are forced inside the stakes at and beyond the ends of the gunwales, assuming a pinched-in appearance there, and they may reach a few inches beyond the ends of the bark cover; they will be cut and shaped to the length of the finished canoe later.

The outwale pegs are made by splitting from a balk of birch, larch, or fir roughly squared dowels about ¼ inch square and 6 to 9 inches long. Each dowel is then tapered and rounded each way from the middle to form two shanks that are between ⅛ and 316 inch in diameter over 2 to 3 inches of length. The ends may be sharpened by fire. The dowels are then cut in two, providing a pair of pegs with large heads. These are driven in holes drilled through the outwales, bark cover, and gunwales, and when well home, the protruding ends are cut off flush. Toward the ends of the gunwales, the spaces between the pegs increase, and at the extreme ends, the outwale will be lashed to the gunwale by widely spaced groupings of root strand. These are usually temporary, as the final lashing of the bark to the gunwales will secure the outwales.

After the outwales are secured in place, the bark is fastened to the assembled gunwales with group lashings. In the Malecite canoe being built, these are independent, each grouping consisting of eight to ten complete turns of the root strand. The intervals between, roughly 2 inches, are usually spaced by means of a special measuring-stick to insure evenness. Before the lashing is actually begun, however, the excess bark standing above the gunwales is cut away. The bark either is trimmed flush with the top of the gunwale, or enough is left for a flap that will fully cover the top of the inner gunwale, to be turned down under the lashing. The latter method, the stronger, was used by many builders. In making the turns in the group lashings, two or three turns may be taken through a single hole in the bark; the Malecites did this to avoid having the holes too close together. The result is that the group when seen from outboard appears as a W-form, with only two or three holes in the bark for an entire group. Care is taken to lay up the turns over the gunwales neatly, turn against turn without open spacing or overlaps and crossings.

When this is completed, the ends of the thwarts can be lashed, the strand passing through the holes in the shoulders, around the two gunwale members, and through one or two holes in the bark cover. The groupings for the bark cover are spaced so that these lashings do not overlap them, and thus the lashings serve a dual purpose.

Next, the gores are usually sewn and the ends of the side panels closed. To do this, the temporary side battens outside the bark are removed. Since this is a Malecite canoe, the gores are sewn edge-to-edge with an over-and-over stitch, the strand crossing the seam square outside and diagonally inside. When these seams and those remaining in the upper panels are sewn, the rather stiff bark holds the shape formed on the building bed to a remarkable degree.

The canoe can now be raised from the building bed. To set it up at a most convenient working height, the weights are first removed from the gunwales and the remaining stakes are pulled up. The canoe is then lifted from its bed and turned upside down over a couple of logs, or crude horses. Traditionally, logs or sapling were rested across two pairs of boulders or the logs were tied between two pairs of trees at convenient distances apart. More recently, horses, formed by sticking four legs into auger holes drilled in the bottom of a 4-foot length of timber, were used. After the canoe is on its supports the ends are ready to be closed in.

The stem-pieces customarily used by the Malecite builder are formed from two clear white cedar billets a full 36 inches long and in the rough nearly 1½ inches square. The billets are first shaped so that the outboard face of each stem-piece is about ¾ inch wide, making it a truncated triangle in cross-section. Then, along lines parallel to the base of the truncated triangle, it is split into six laminations which are carried to within 6 or 7 inches of the end selected to be the heel of the stem-piece. Just clear of the laminations a notch is cut into the top side of the heel, to hold the headboard, as will be seen. The piece is then treated with boiling water until the laminations are flexible, and the curve of the stem-piece can be formed and either pegged out or tied with cords until it dries in the desired shape. When dry the laminations are tightly wrapped with basswood bark cord, leaving the form of the stem-piece a quarter arc of a circle, with short tangents at each end, as shown in the illustration (p. 35).

Figure 42

Fifth Stage of Canoe Construction: canoe is removed from building bed and set on horse in order to shape ends and complete sewing. Bark cover has dried out in a flat-bottomed and wall-sided form. (Sketch by Adney.)

Next, the ends of the outwales are cut to a length determined by the quality of the bark already in place; if the bark in one end is not very good, it may be cut away somewhat and the canoe made shorter by this amount at both ends in finishing. After the ends of the outwales have been cut, both are notched on the inside at the extreme ends to take the head of the stem-piece. The outwales may or may not project ¼ or ½ inch beyond the stem and the stem head may project ½ or 1 inch above the top of the outwales of the canoe; these matters, at the builder's option, decide the length of the notch and the fitting of the stem-pieces.

The stem-piece is now placed between the folded bark end of the canoe with the heel resting for a small distance along its length on the bark bottom; the head must come to the right height above the outwales, as noted. While one worker holds the stem-piece in place, another trims away the excess bark at the end to the profile of the outboard face of the stem-piece. Thus the profile of each end is cut and the rake of the ends is established. The bark is next lashed to the stem-piece. In this canoe it is done with a spiral over-and-over stitch, a batten made of a large split root being placed over the edges of the bark, as the lashing proceeds, to form a stem band. The turns pass alternately from outboard around the inboard face of the stem-piece and through it; the awl inserted in the laminations from one side opens them enough to allow the strand to be forced through. Care is taken to pull up the strand very hard each time. As the outwale is approached, the bark is cut away at the notching in each so that the outwales can be brought snugly against the sides of the stem-piece. Here the strand is brought up one or two times over the outwales, abaft the stem head, before the bitter end is tucked, thus locking the outwales to the stem-piece and the bark. Then a lashing is placed around the outwales just inboard of the stem-piece, passing through a hole in the flap of the end deck-piece of bark and through the side bark. This lashing holds the outboard end of the deck piece flap. At the inboard end of the flap, another lashing is required, but the pinched-in outwales require additional securing outboard of this point; hence a lashing is passed just inboard of the middle of the flap, a little outboard of the ends of the inwales, and about six inches inboard from this lashing another is passed through the side bark and around the gunwale and outwale on each side. These three lashings hold the outwales snug to the ends of the gunwales and against the projecting bark ends in the pinched-in form of projecting outwales.

Figure 43

Ribs Being Dried and Shaped for Ojibway Canoe. (Canadian Geological Survey photo.)

The heels of the stem-pieces rest on the bottom bark and the sewing is carried down to where the cutting of the profile makes an end to the seam, the solid part of the heels extending about 6 to 8 inches inboard of this. Next, any sewing required on the bottom is done. When the bark cover has been given a final inspection on the outside and all sewing has been completed, the canoe is lifted from its supports, righted, and set on the bed or on a smooth grassy place.

All seams are now payed with gum on the inside of the bark while this can still be done without interference from the sheathing or those parts of the structure remaining to be installed. The Malecites used only spruce gum tempered with animal fat. The gum, heated until it is sufficiently soft to pour like heavy syrup, is spread with a small wooden paddle or spoon, and is then worked into the seam and smoothed by rubbing with the thumb dipped in water to prevent the gum from sticking and burning. It is first worked into the ends, between the bark and each side of the stem-pieces, particularly near the heel below the waterline. When the crevices are filled, a piece of bark (in later times a piece of cloth was used) wide enough to cover the gum alongside is well smeared with warm gum and pressed down along the inside of the stem-pieces. On each seam, at gores, and on side panels a thin narrow strip of bark is smeared with gum and pressed over the seam after the latter had been well payed. The bark is now carefully scrutinized for small splits, holes, or thin spots since these can be easily patched from the inside at this stage of construction. In fitting bark strips and in gumming, great care is taken to obtain a flat surface; the edges of the strips inside are faired to the inside face of the bark by smearing gum along the edges. The canoe is now ready to be sheathed and ribbed out.

The sheathing for this canoe has been split in advance out of clear white cedar in splints about 5 to 9 feet long, 3 to 4¼ inches wide, and ⅛ inch thick. The butts of each piece have been whittled to a feather edge, the bevel extending back about 2 inches. Also, some pieces of basket ash have been split out of saplings for temporary ribs to hold the sheathing in place.

A total of 50 or more ribs in five lengths, the longest about 5 feet, have been made up from white cedar heartwood and bent to the desired shape.

In deciding the rough lengths of the ribs, the builder can resort to various methods. He can prebend ribs in pairs to a number of arbitrarily chosen shapes: the first set of six pairs to the desired midsection form; a second set of five pairs to the form of the section between the middle and first pair of thwarts; a third, of five pairs, to the section at the first thwarts each way from the middle; a fourth, of four pairs, to the section between the end and the first pair of thwarts each way from the middle; a fifth, of three pairs, to the section at the end thwarts; and a sixth, of two or three pairs, for the section at or near the headboards. This makes from 50 to 52 frames in a canoe measuring 18 or 19 feet overall.

Each frame piece is treated with boiling water and then bent, over the knee or around a tree, to a slightly greater degree than is needed. While thus bent, each pair is wrapped lengthwise over the end with a strip of basswood or cedar bark to hold the ribs in shape. Sometimes a strut is placed under the bark strips to maintain the desired form, or a cross-tie of bark may be employed. The ribs are then allowed to season in this position.

Another method, which will be illustrated later (p. 53), involves placing ribs of green spruce in their approximate position and forcing them against the bark. In this method, a number of long battens are placed over the roughly bent ribs laid loosely inside the bark cover, and are spread by forcing a series of short crosspieces, or stays, between them athwartships. The bark is given a good wetting with boiling water to make it flexible and elastic, so that the pressure applied to the battens by the temporary crosspieces brings the bark to the shape desired for the canoe. The rough lengths of the ribs are determined by use of a measuring stick or by measurements made around the bark with a piece of flexible root or a batten of basket ash. The ribs, in any case, are made somewhat longer than required to allow a final fitting when being placed over the sheathing.

It can be seen that the exact form the canoe takes is largely a matter of judgment and of the flexibility and elasticity of the bark, rather than of precise molding on a predetermined model, or lines.

Figure 44

Details of Ribs and method of shaping them in pairs in a bark strap or thong so that they take a "set" while drying out.

In the Malecite canoe the ribs are wide amidships, 3 or 4 inches, and narrow to 2½ or 2 inches toward the ends. The thickness is an even ⅜ inch. Most birch-bark canoes have ribs of even thickness their full length, but in a few the thickness is tapered slightly above the turn of the bilge, usually when the tumble-home is high on the sides and rather great. The width, as previously explained, is usually carried all across the bottom; above the bilges there is a moderate taper.

The sheathing of the canoe is now first to be put in place. In the Malecite canoe the center pieces are the longest; they are tapered each way from their butts, which overlap about 2 inches amidships. The ends are made narrow enough to fit readily into the sharp transverse curve of the bottom and are long enough to pass under the heels of the stem pieces for an inch or two. The pieces of sheathing on each side of the center pieces are fitted in the same manner, and by the time two or three courses are in place they must be held in some manner at the ends. This is accomplished by means of the rough temporary ribs mentioned earlier. The sheathing is laid edge-to-edge, with the butts overlapping, and, if there are not enough long pieces to complete the bottom amidships, three or four lengths, with overlapped butts, will be used. As the sheathing progresses, more temporary ribs will have to be added. At the turn of the bilge, the sheathing will bend transversely as pressure is applied by the temporary ribs; the bark must be again wetted so that the angular bilge can be forced into a roughly rounded form. Particular care is required in finishing the sheathing below the gunwale to be certain that the top strake will be close up against the sewing of the bark at gunwales, but no particular attempt is made to make the edges of the sheathing in the topsides maintain edge-to-edge contact.

The pressure of the temporary ribs, the heads of which are forced under the gunwales, and the elasticity of the bark due to treating it with boiling water are enough to rough-shape the canoe.

Before the permanent ribs are placed the sheer is checked. If it appears to have straightened, the ends of the gunwales are supported by means of short posts placed under them, with the heels standing on the heels of the stem pieces or on the sheathing. Then some stakes, each having a projecting limb or root, are cut and are driven into the ground with the limb hooked over the gunwale to force it down.

After measurements have been made for the first rib with a strand of root or an ash batten, it is now cut to a length slightly more than would permit the rib to be forced upright when in place. The ends of the rib are set in place in the bevel, or notch, on the underside of the gunwales, against the bark cover, and with the bottom part of the rib standing inboard of the head. Then, with one end of a short batten placed against its inboard side, the rib is driven toward the end of the canoe with blows from a club on the head of the batten. If the rib drives too easily it is removed and laid aside; if too hard, it is shortened. It must go home tightly enough to stretch slightly the bark cover by bringing pressure to bear on the whole width of the sheathing. Care is taken, in this operation, to keep moist not only the bark but also the sewing, particularly along the gunwales, so that all possible elasticity is obtained. The ribs are set, one by one, working to within two or three frames of the midship thwart; then the other end of the canoe is begun. The last three or four ribs to be placed are thus amidships. In every rib driven, the tension is great, but no rib is driven so that it stands perpendicular to the base. Those first driven stand with their bottoms nearer the midship thwart than the ends, and this angle, or slant, continues to amidships; the ribs in the other end of the canoe slant in the opposite direction.

It will be evident that skill is required to estimate how much pressure the bark will stand before bursting under the strain of the driven ribs. It is also apparent that the shape of the canoe is controlled by the shaping given the ribs in the prebending, for this fixes the amount of tumble-home and the amount of round, or rounded-V, given to the bottom athwartships. No fixed rules appear to exist; the eye and judgment of the builder are his only guides. To show how much strain is placed on the bark, however, it may be noted that inspection of two old canoes showed that the gunwale pegs had been noticeably bent between the inner and outer gunwales.

It appears to have been a rather common practice, after all the ribs had been driven into place, to allow the canoe to stand a few days and then again to set the frames (where unevenness appears in the topsides) with driving batten and maul, the bark cover and the root sewing or lashings having been again thoroughly wetted.

The headboards are now to be made. These are shaped in the form of an elongate-oval from a wide splint of white cedar about 4 inches wide at midlength and ¼ inch thick. The narrow end is first cut off square or nearly so; the bottom end is notched to fit in the notch in the heel of the stem-piece and the top has a small tenon at the centerline that will be fitted into a hole drilled or gouged in the underside of the inner gunwales where they join at the ends. The length of the headboards in the canoe being built is 15¾ inches over all, and when they have been made for each end, they are checked as to width and height to see that they can be fitted. Next, the extreme ends of the canoe between the stem and the headboards are stuffed with dry cedar shavings or dry moss so that the sides stand firm on each side of the bow outboard of the ends of the sheathing, which ends rather unevenly, just outboard of where the headboards will stand. This completed, the headboards are forced into position by first stepping the heel notch in the stem-piece notch and then bending the board by placing one hand against its middle and pulling the top toward the worker. This shortens the height of the board enough so the tenon projecting on its head can be sprung into the small hole under the inner gunwales, where it becomes rigidly fixed. Its sprung shape pushes up the gunwales and makes the side bark of the ends very taut and smooth, while supporting the gunwale ends.

Two thin strips about 19 feet long are next split out of white cedar to form the gunwale caps; these are ¼ to ⅜ inch thick, and taper each way from about 2 inches wide in the middle to 1 inch wide at the ends. These are laid along the top of the inner gunwales and fastened down with pegs placed clear of the gunwale lashings. The ends of the strips are usually secured by two or three small lashings; the caps thus formed often stop short of the ends of the inner gunwale members. If the caps are carried right out to the stems, as was the practice of some Malecite builders, the lashings of the outwale are not turned in until after the caps are in place, in which case the bark deck pieces, or flaps, are put in just before the final lashing is made.