Fig. 70.
Scum Cock

It consists, in its simplest form, of a pan, or a conical scoop, near the surface of the water, but below it, connected with a pipe passing through the boiler-shell, on which is a cock, or valve, for regulating the escape of the water laden with the impurities deposited in the pan. There are patented apparatus for this purpose which are well designed and easily fitted to a boiler.

The office of the surface blow-off, illustrated in Fig. 70, is to remove the foreign matter which is precipitated from its solution in the water.

A surface blow-off used occasionally will remove the greater portion of this scum and keep the boilers reasonably free from scale and mud. Where dirty or muddy water is fed into the boilers the surface blow-off is one of the cheapest and most efficient means for keeping the boiler clean. The efficiency of the surface blow-off is not so great as that of some of the mechanical boiler-cleaners, as by their use it is not required that any hot water shall be wasted, and this is the greatest objection to the surface blow-off, as in the hands of some people a large amount of boiling water is wasted each time it is used. But both of these arrangements are virtually skimmers, as they remove the precipitated mineral and vegetable matter from the surface of the water in the boiler. One does it by blowing out the scum and some water at the same time, while the mechanical boiler-cleaner removes the scum, but returns the water to the boiler.

There are several efficient ways of arranging a surface blow-off. The principal part of the blow-off is a pan or perforated pipe placed horizontally at the water level having a pipe leading outside the boiler to any convenient place where the scum may be blown. When a perforated pipe is used the action is to force the scum from the top of the water during the time the valve is open, and blow it through the pipe. In using an apparatus of this kind it should be blown often, but only for a moment at a time, as all the scum near the pipe is removed immediately, and to keep the valve open longer than necessary to remove the scum near the pipe would allow the escape of clean water or steam which would be wasteful. If a pan is used and is fastened so that the top is secured at the ordinary water level, as shown in Fig. 70, the blow-off pipe leading from near the bottom of the pan, it will be more efficient than the perforated pipe arrangement as it will not require to be used so often, and the waste of water and steam will not be so great. The pan, by producing an eddy in the water, causes all the scum to gather over the top, and as the water is quiet there it will gradually settle into the pan, where it will remain as mud. When the blow-off valve is opened the greater part of the mud which is gathered is blown out, and but very little water is carried with it.

USE OF ZINC IN MARINE BOILERS.

Zinc has been used in marine boilers for many years, but it was not until the publication in 1880 of the report of the Admiralty committee that the use of zinc became general. It has been used in various ways: 1.—Virgin spelter, as imported in oblong slabs of various sizes. 2.—Cast, or remelted zinc. 3.—Cast zinc buttons, generally made from virgin spelter or new clean zinc trimmings. 4.—Zinc spheres. 5.—Rolled zinc blocks, generally 12 inches by 6 inches, and thicknesses varying from 14 inch to 112 inch, generally with a 1316-inch hole in the centre.

It is desirable that close-grained zinc of uniform structure and free from impurities should be used, and rolled zinc appears to meet this want. The wear is entirely confined to the surface. It does not appear to become distorted or broken up. On the contrary, it gradually wastes away till only a slight shred, a sort of skeleton frame work, remains to indicate what it has been.

The primary object in the use of zinc in boilers is the prevention of corrosion, but it has also some effect in reducing the amount of incrustation, and rendering it softer and less adherent.

Table

Showing Amount of Sediment collecting in a steam boiler when evaporating 6,000 gallons per week, of 58,318 grains each.

When a gallon
of feed water
evaporated to
dryness at
212 degrees Fahrenheit,
leaves of solid
matter in grains:
The amount of solid matter
collecting in boiler
per week will be:
Grains. Pounds. Ounces.
1               13.714
2     1     11.428
3     2     9.143
4     3     6.857
5     4     4.571
6     5     2.285
7     6      
8     6     13.714
9     7     11.428
10     8     9.142
15     12     13.713
20     17     2.284
25     21     6.855
30     25     11.426
35     30      
40     34     4.571
45     38     9.143
50     42     13.714
55     47     2.285
60     51     6.857
65     55     11.428
70     60      
75     64     4.571
80     68     9.143
85     72     13.714
90     77     2.285
95     81     6.857
100     85     11.428
110     94     4.571
120     102     13.714
130     111     6.857
140     120      
150     128     9.142
160     137     2.285
170     145     11.428
180     154     4.571

BOILER FIXTURES AND BELONGINGS.

A boiler is not complete without certain fixtures. There must be a feed-pump or injector, with a supply-pipe, feed-valve, safety feed-valve, and check-valve, in order to supply water properly to the boiler; gauge-cocks, a glass water-gauge, a blow-pipe, with its valve, to reduce the height of the water in the boiler, or to empty it entirely; a safety-valve to allow the steam to escape from the boiler when it exceeds a fixed pressure; a scumming apparatus to remove the foreign matters from the water as much as possible; a steam-pipe to convey the steam to the place where it is wanted; man-holes and hand-holes, with their covers and guards, for examination and cleaning; a non-corrosive steam-gauge, to accurately indicate at all times the amount of pressure in the boiler; and a fusible plug to give warning in case of “low water.”

Thus we see that in speaking of a boiler, not only the boiler proper is meant, but also the whole of its fixtures and belongings, of which the following is only a partial list:

All these are attachments to the boiler proper, having direct reference to its internal functions; but in addition there are the lugs, pedestals, or brackets which support the boiler; the masonry in which it is set, with its binders, rods, and wall-plates; the boiler front, with its doors, anchor-bolts, etc.; the arch-plates, bearer-bars, grate-bars, and dampers, and last, but not least, the chimney. These are all equally necessary to enable the boiler to perform its duty properly. And besides, there are required fire-tools, flue brushes and scrapers, and scaling tools, with hose also, to wash out the boiler, to say nothing of hammers, chisels, wrenches, etc.

The fittings and attachments of the marine boiler are similar to those belonging to the land steam generators, and vary only in accommodating themselves to their peculiar surroundings.

The proper operation of the boiler as to efficiency and economy is largely dependent upon the number, appropriate proportion and harmony of action of its numerous attachments, and the utmost care and skill are requisite for designing and attaching them.

It must not be supposed that a complete list and description of all steam boiler attachments are here presented—that were a task beyond the limits of the entire volume.

BOILER FRONTS.

Boiler fronts are made in many different styles, almost every maker having some peculiar points in design that he uses on his own boilers and which nobody else uses.

In the illustrations here given may be seen the four principal designs:

1. The flush front is shown in Fig. 72.

2. The overhanging front as seen in Fig. 73.

3. The cutaway front, Fig. 74.

4. Fronts with breaching as shown in Fig. 75.

The flush front is one of the earliest forms of fronts, and though it often gives good satisfaction, yet it is liable to certain accidents.

Front for Water Tube Boiler.—Fig. 71.

Flush Front.—Fig. 72.

As will be seen from cut 72, the front of the smoke arch, in this form of setting, is flush with the front of the brickwork, and the dry sheet just outside of the front head is built into the brickwork. The heat from the fire, striking through the brickwork, impinges on this sheet, which is unprotected by water on the inside. So long as the furnace walls are in proper condition the heat thus transmitted should not be sufficient to give trouble; but after running some time bricks are very apt to fall away from over the fire door, and thus expose portions of the dry sheet to the direct action of the fire, causing it to be burned or otherwise injured by the heat, and perhaps starting a leakage around the front row of rivets when the head is attached to the shell.

In the overhanging front this tendency is entirely prevented by setting the boiler in such a manner that the dry sheet projects out into the boiler room. If the brickwork over the fire door falls away when a boiler is set in this manner, the only effect is to slightly increase the heating surface. No damage can be done, since the sheet against which the heat would strike is protected by water on the inside.

Overhanging Front.—Fig. 73.

The objection is sometimes raised against the projecting front, that it is in the way of the fireman. To meet this point and yet preserve all the advantages of this kind of front, the cutaway style has come into use. In this form the lower portion or the front sheet is cut obliquely away, so that at the lowest point the boiler projects but little beyond the brickwork.

Cutaway Front—Fig. 74.

It will be noticed that in the flush and overhanging fronts, the doors open sidewise, swing about on vertical hinges; in the cutaway front the best way to arrange the tube door is to run a hinge along the top of it, horizontally, and to have the door open upward. But with such a disposition of things the door is not easy to handle. For the purpose of support a hook and chain, hanging from the roof should be provided.

Front for Manhole.—Fig. 75.

Fig. 75 shows a boiler the setting of which is similar in general design to the other three, except that in the place of a cast-iron front it has bolted to it a sheet iron breeching that comes down over the tubes and receives the gases of combustion from them. In Fig. 75 a manhole is shown under the tubes. This, of course, is not an essential feature of the breeching, but it will be seen that manholes can readily be put below the tubes on fronts of this kind, in such a manner as to be very convenient of access.

In addition to these more general styles of boiler fronts, there are fronts designed particularly for patent boilers, water-front boilers, etc., which are made, very often, in ornamental and attractive designs. In Fig. 71 is shown a beautiful and appropriate design in use in connection with water tubular boilers.

FURNACE DOORS.

The chief points to be considered in the design of furnace doors are to prevent the radiation of heat through them, and to provide for the admission of air above the burning fuel in order to aid in the consumption of smoke and unburnt gases.

In all cases where the doors are exposed to very rough usage—such, for instance, as in locomotive and marine boilers—the means for admitting air must be of the simplest, and consist generally of small perforations as shown in Fig. 76 which represents a front view, and section of the furnace door of a locomotive boiler. The heat from the burning fuel is prevented from radiating through the perforation in the outer door, by attaching to it a second or baffle plate, a, at a distance of about 112 inches, the holes in which do not coincide in direction with the door proper. By the constant entry of cold air from the outside the greater part of any heat which may be communicated to the door by radiation or conduction is returned to the furnace.

Fig. 76.

Doors similar to the above provide for the constant addition of limited quantities of fresh air above the fuel, but in actual practice, however, air is only needed above the fire for a few minutes after fresh fuel has been thrown on the grates and then is required in considerable quantities. In the case of land boilers, the furnace doors of which undergo comparatively mild treatment, it is possible to introduce the necessary complications to effect this object.

Fig. 77.

Fig. 77 shows an arrangement largely in use in New England, in which, by means of a diaphragm, the air is passed back and forth across the heated inner or baffle plate with the very best results.

The air is first drawn by the natural draught into the hollow space between the iron door and its lining, through a row of holes A, in the lower part of the door, controlled however, by a slide not shown in the cut, then caused to flow back and forth across the width of the door by simply arranged diaphragms, and finally injected into the furnace through a series of minute apertures drilled in the upper part of the door liner, as indicated in cut at B.

It will be seen that while the air may enter the door at a low temperature, it constantly becomes heated during its circulation until the instant it enters the furnace, it is ready to flash into flame with intense heat upon its incorporation with the expanding gases of the furnace.

An arrangement in common use in Cornish and Lancashire boilers consists of a number of radial slits in the outer door which can be closed or opened at will in the same manner as an ordinary window ventilator. Other and more complicated arrangements have been frequently devised, which work admirably so long as they remain in order, but the frequent banging to which furnace doors are subjected, even in factory boilers, soon deranges delicate mechanism.

Furnace doors should be made as small as possible considering the proper distribution of fuel over the grate area, as otherwise the great rush of cold air, when the door is opened rapidly, cools down the flues and does considerable injury to tube plates, etc.; for this reason it is desirable, when grates are over forty inches in width to have two doors to each furnace, which can be fired alternately.

The great loss arising from a rush of cold air on opening the furnace doors for replenishing the fires with fuel has led to costly experiments to produce “a mechanical stoker,” or self boiler feeding arrangement for supplying the coal as needed.

FUSIBLE PLUGS.

In some States the insertion of fusible plugs at the highest fire line in boilers is compelled by law under a heavy penalty. Its design is to give the most emphatic warning of low water, and at the same time relieve the boiler of dangerous pressure.

Fig. 78.

Fig. 79.

Figs. 78 and 79 exhibit two of the forms most commonly used, and on the succeeding page, in cut 80, is shown the device in operation where the water has sunk to a dangerously low level. In the illustration the device is shown in connection with a locomotive boiler, in the common tubular boiler the plug is usually inserted in the rear head of the boiler, so that in case of its operation it will not endanger the fireman.

These devices are designed to be screwed into the boiler shell at the safety line. The Figs. 78 & 79 exhibit their construction. The part to be screwed into the boiler is called the shell and is commonly made of brass; the internal part is plug and is made of a soft metal like banca tin or a compound consisting of lead, tin and bismuth. This composition melts easily at the proper point to allow escape, where the water has sunk to a dangerously low level.

There is considerable diversity in the make up of the material used for filling the plug, which must not have its melting point at anything less than the temperature of the steam lest it should “go off” at the wrong time.

FUSIBLE SAFETY PLUG
Fig. 80.

If the accident of low water occurs at a time where it is important to continue operations with the least possible delay, a pine plug may be driven in the opening left by the melting of the fusible metal. In any event it is but a short job to renew the fusible cap, it being only necessary to unscrew the nut and insert a new cap, the rest of the device remaining intact.

The plug should be renewed occasionally and the surface exposed inside the boiler be kept free from scale and deposit. It is to be understood that the fusible portion extends entirely through the shell of the boiler and when melted out makes a vent for the water or steam.

All marine boilers in service in the United States are required to have fusible plugs, one-half inch in diameter, made of pure tin, and nearly all first-class boiler makers put them in each boiler they build.

GRATE BARS.

Fig. 81.

The Grate Bars are a very important part of the furnace appliances. These consist of a number of cast iron bars supported on iron bearers placed at and across the front and back of the furnace. Innumerable forms of grate bars have been contrived to meet the cases of special kinds of fuel. The type in common use is represented in Fig. 82.

Fig. 82.

These cuts show a side view and a section of a single bar, and a plan of three bars in position. Each bar is in fact a small girder, the top surface of which is wider than the bottom. On each bar are cast lugs, the width of which determines the size of the opening for the passage of air. This opening varies in width according to the character of the fuel; for anthracite 34 inch is a maximum, while the soft coals 58 to 34 inch is often used; for pea and nut coal still smaller openings than either of those are used, i.e. 14 and 38 inches. For wood the opening should be a full inch in width.

For long furnaces the bars are usually made into two lengths, with a bearer in the middle of the grate, as shown in Fig. 83. As a rule long grates are set with a considerable slope towards the bridge in order to facilitate the distribution of the fuel; an inch to a foot is the rule commonly approved.

Fig. 83.

Fig. 84.

Rocking and shaking grates are now very extensively used; these combine a dumping arrangement, and very largely lessen the great labor of the fireman, and by allowing the use of slack and other cheap forms of fuel are very economical. Several patents are issued upon this form of grate bars all working on essentially the same principle. Fig. 84 exhibits an efficient form of a shaking grate. As shown in the cut, the grates are arranged to dump the ashes and clinkers. By the reverse motion the flat surface of the grates are restored.

Trouble with grate bars comes from warping or twisting caused by excessive heat, and burning out, produced by the same cause—this explains the peculiar shape in which grates are made—very narrow and very deep. A free introduction of air not only causes perfect combustion but tends towards the preservation of the bars.

Grate bars are usually placed so as to incline towards the rear, the inclination being from one to two inches; this facilitates somewhat the throwing of the coal into the furnace.

The proportion between grate and heating surface should be determined by the kind of fuel to be used. The greatest economy will be attained when the grate is of a size to cause the fire to be forced, and have the gases enter the chimney only a few degrees hotter than the water in the boiler.

If the grate is too large to admit of forcing the fire, the combustion is naturally slower, and consequently the temperature in the furnace is lower, and the loss from the escaping gases is greater.

It must be borne in mind that the only heat which can be utilized is that due to the difference in temperature between the fire and the water in the boiler. For example, if the temperature in the furnace be 975°, and the water in the boiler have a temperature due to 80 pounds of steam, viz.: 325°, it is evident that the heat which can be utilized is the difference between them, or 23 of the total heat. Now if the fire be forced, and the furnace temperature raised to 2600°, 78 of the total heat can be utilized; so it can be readily seen that the grate should be of such a size as to have the fire burn rapidly.

The actual ratio of grate to heating surface should not in any case be less than 1 to 40, and may with advantage, in many cases, be 1 to 50. This proportion will admit of very sharp fires, and still insure the greater portion of the heat being transmitted to the water in the boiler.

The water grate bars, invented in 1824, and since frequently applied to locomotives and marine boilers, do not seem to grow in popular favor, and are scarcely known in stationary boilers.

The objections urged against them are the expense of maintenance, their fittings and attachments, and the possibility of serious consequences should they rupture or burn out.

WATER GAUGE COCKS.

It is of the first importance that those in charge of a boiler shall know with certainty the position of the water level within the boiler.

Fig. 85.

These attachments, also called Try cocks, are usually placed in a conspicuous and accessible position on the front of boilers. They are so arranged that one will blow only steam, one at the working level of the water, and the third at the lowest water level or say three inches above the highest point of the fire line of the boiler. The cut, Fig. 85, exhibits them as commonly arranged.

It is not essentially requisite, that the cocks themselves should be placed at the point indicated, so long as they have pipes projecting internally into the boiler, with their ends corresponding to the height of water above mentioned. In order that these cocks may readily be cleaned out, a plug is usually fitted into bit of cock opposite the port or opening of the plug, upon removing which a pricker can be readily inserted.

The gauge or cocks should be tested many times each day, and when opened the top one should always give steam and the bottom one water. They should be allowed to remain open long enough to make sure whether steam or water is issuing from the cock. This is a matter of instruction, but the beginner with a little experience can detect the difference by the sound.

In so universal an appliance as this there are very many forms and arrangements, but they all work upon the same principle as stated above.

GLASS GAUGES.

These are the second and auxiliary arrangements for ascertaining the water line. Nearly all boilers are supplied with both try cocks and glass gauges, and so important is it considered to be correctly informed as to the water line that a third method consisting of a float which is carried on the water surface, is sometimes added to the two named.

Fig. 86.

The glass water gauge column consists of an upright casting bolted to the front of the boiler, in which are fixed two cocks having stuffing boxes for receiving the gauge glass. The lower of these cocks is also fitted with a drain cock for blowing out the glass.

The try cocks are frequently placed on the above-mentioned standard or column.

The action of the gauge glass is to show the level of the water in the boiler by natural gravitation and the best position for it is in view of the engine room, as close to the boiler as possible and preferably in the middle line of its diameter, at such height that its lowest portion is about two inches above the highest part of the fire line of the boiler, and its centre, nine inches above that, making the total visible portion of glass eighteen inches long.

Glass water gauges sometimes have pipe connections top and bottom. The object of this arrangement is to have an undisturbed water level in the glass by carrying one pipe to the steam dome and the other near to the bottom of the boiler; the one position not being so liable to be affected by foaming and the other by the boiling of the water. Cocks should always be fitted to the boiler ends of these pipes, in order that in case of accident to the pipes, steam and water may be shut off.

The glasses are liable to burst and become choked up with dirt. The former defect is easily repaired by shutting off the cocks in connection with the boiler and putting in a new glass. The mud or sediment is cleaned out by opening the above-mentioned drain or blow-out cock and allowing the steam or water, or both, to rush through the glass, which will effectually blow out all sediment and leave the glass in good condition again to show the height of the water in the boiler.

In opening the cocks connected with the glasses, it should be done cautiously, as the glass is liable to burst.

A strip of white running the whole length of the glass on the side toward the boiler is a great help in observing the variations of the water line in the tube.

It is not needed to remove the gauge glasses to clean them. There are good fixtures in the market that by taking out the plug in the top, the glass may be cleaned with a bit of wicking on the end of a stick. A slight scratch will break the glass, hence do not use wire. Use soft rubber gaskets when setting the glass, screw up until all leaking stops. Don’t let the glass come in contact with the metal anywhere. Don’t try to reset the glass with an old hard gasket. Two glasses from the same bundle will not act alike.

The glasses used to show the water line are made of a soft glass known as “lead glass,” and are easily cut, or broken square across. Most of them can be broken by filing a notch at the point at which it is necessary to break them. After filing the notch, place the thumbs as if you would break the glass; it will crack easily, and the fracture be straight and clean. If the tube be brittle, as some are, to avoid cutting the hands wrap two pieces of paper around the glass, each side of the notch. If the ends are rough or uneven, they can be made smooth by filing or by the grindstone.

The Manchester, Eng., Boiler Association attribute more accidents to inattention to water gauges than to all other causes put together. It is, therefore, of much importance that these glasses should be kept clean. It is not an uncommon thing to go into a boiler room and find that a leaky stuffing box has allowed the steam or water to blow out, and, by running down the outside of the glass, leave a deposit of lime scale. After this deposit has been formed, it is sometimes difficult to remove—and more than a few glasses have been broken by the engineer attempting to remove the scale. After this scale has once been formed, unless it is soft enough to be wiped off with a piece of waste, it is best to take the glass out and soak or wash it in a solution of one-half muriatic acid and one-half water until it is clean or the scale so softened that it may be readily wiped off. To prevent the scale from again forming and hardening, the glass should be dipped in glycerine before replacing.

THE MUD DRUM.

The mud drum is attached to a boiler with the expectation that it will catch and hold the larger portion of the sediment precipitated from the water. The mud drum to be effective should be protected from the heat of the fire, for so soon as it receives sufficient heat to boil the water within it can no longer serve the purpose for which it was intended as all the sediment which may have gathered would be expelled by the ebullition of the water. When the drum is located under the boiler it is not in a good position to catch the sediment, as the boiling water produces sufficient current to carry the sediment to the top, or keep it violently agitated, so that there is little opportunity for it to be deposited anywhere so long as the boiler is making steam. Afterward when the water is quiet the sediment for the most part is deposited on the tubes and the curve of the shell; the small portion falling into the neck of the drum serves principally to show the inefficiency of the device. Located under the boiler as it generally is, makes it extremely difficult to get at for examination, and as a consequence of its being enclosed, as it must be, to be of much importance, it is subject to greater deterioration than would otherwise be the case, and as the enclosure to be most efficient would enclose the neck also, the difference of expansion at or near the junction would soon produce leaking if not worse. When the mud drum is located outside the boiler walls where it would be most efficient, if properly connected, it loses its identity and becomes a mechanical boiler cleaner. In consequence of these drawbacks the mud drum is becoming antiquated as a boiler appliance, and is now seldom used.

BAFFLE PLATES.

These are a device sometimes used inside steam boilers to check the too sudden flow of steam towards the exit pipe, they are simply plate to baffle the rush of the steam so as to avoid foaming.

In Fig. 90 baffle plate is illustrated by the division casting against which the steam strikes on its passage from the boiler to the engine. The liners or inner plates of the boiler doors are baffle plates.

DEAD PLATE.

This is a flat plate of iron immediately inside the furnace door and is used in many boilers in order to insure the more perfect combustion of the coal.

When the fresh fuel is laid on, it is placed on the dead plate instead of on the grate; in this position the coal is coked, the gases from the coal being ignited as they pass over the already intensely hot fuel in the furnace, the fuel from the dead plate is pushed forward to make place for another charge to be put on the dead plate. But more frequently, as elsewhere described, the fuel is thrown over and across the dead plate directly upon the hot fire.

STEAM WHISTLES.

These are of two kinds, known as the bell-whistle and organ-tube whistle; the latter is now fast superseding the former on account of the simplicity of construction and superior tone. An improved form has a division in the tube so as to emit two distinct notes, which may be in harmony, or discord, and when sounded together may be heard a long distance.

It is important that the whistle shall sound as soon as the steam is turned on; to ensure this great care must be taken to keep the whistle-pipe free from water.

THE STEAM GAUGE.

The principle of construction of the dial steam gauge is, that the pressure may be indicated by means of a pointer in a divided dial similar to a clock face, but marked in division, indicating pounds pressure per square inch instead of hours and minutes.

Figs. 87 and 88 show the ordinary style of gauge which consists of an elliptical tube, connected at one end to a steam pipe in communication with the boiler pressure and at the other end with gearing to a pointer spindle as shown in cut.

An inverted syphon pipe is usually formed under the gauge, its object being to contain water and thus prevent the heat of the steam injuring the machinery of the gauge, or distorting its action by expansion.

Fig. 87.

Fig. 88.

Fig. 89.

A small drain cock should be fitted to the leg of the syphon of a steam gauge, leading to the boiler, at a level with the highest point the water can rise in the other leg, otherwise an increased pressure will be indicated, due to the head of water which would otherwise collect in the boiler leg of the syphon.

Steam gauges indicate the pressure of steam above the atmosphere only, the total pressure being measured from a perfect vacuum which will add 14710 lbs. on the average to the pressure shown on the steam gauge.

These gauges are apt to get out of order in consequence of water lodging in the end of the heat tube and corroding the latter. It may be easily known when they are out of order by raising the pressure of the steam in the boiler and watching when it commences to blow off at the safety valve, and then noting the position of the index finger. The pressure registered by the finger should, of course, then correspond with the known blow off pressure of the valves; if it does not, one or the other or both of these instruments must be out of order; therefore, when this is the case and a disagreement occurs, the steam gauge may be presumed to need correction.

It should also be noted that the steam gauge finger points to zero when steam pressure is cut off. A two-way cock should be used for closing the connection between the steam gauge and the boiler, and at the same time to let air into the steam gauge.

The steam should never be allowed to act directly on a steam gauge when located in cold situations where they are liable to freeze. The valve on the boiler should be closed and the water allowed to drip out, and, before the steam is turned on from the boiler, the drip on the gauge should be closed, in order that sufficient steam may be condensed in the pipe to furnish the quantity of water necessary to keep the steam from striking the gauge.

A ready method for being always able to prove the correctness of your steam gauge.

When steam is at some point not over half the usual pressure, place the ball on the safety valve at the point where it commences to blow off and mark the place. Move the ball twice as far from the fulcrum as this mark, and it should blow off at twice the pressure as indicated by the gauge, or it is not right. Any other relative distance may be used to advantage.

STEAM SEPARATOR.

This appliance, which is also called an interceptor or catch water, is generally a T shaped pipe.