PLATE XIII.

THE FORTH BRIDGE.

The stores, offices and workshops, situated on a slight eminence near the south end of the bridge, are very extensive, occupying, it is said, an area of 50 acres. Here are great furnaces, cranes and machinery for shaping and fitting the steel plates and bars ready for taking their appointed places in the vast structure. An hydraulic crane may, for instance, be seen lifting a ton weight flat steel plate that has been heated to redness in a regenerative gas furnace, and transferring it to an hydraulic press, where it is quickly and quietly bent to the required shape. The plate is then cooled, and, when the edges have been planed, it is placed in position with the adjoining plates, and the rivet holes are drilled by an ingenious machine, specially designed by Mr. Arrol, the contractor, for that purpose. It works upon 8–feet lengths of the tubes, and simultaneously cuts ten rivet holes at different points in the circumference. All the different parts of the structure are temporarily fitted together to ascertain that every piece is properly adjusted. They are then marked according to the position they are to take, and are laid aside until they are wanted. Thus the work at the bridge has proceeded without any awkward hitches arising from ill adjusted sections being brought together. At times, 1,800 tons of finished steel-work has been turned out of these shops in a month, and this material, which was supplied by the Steel Company of Scotland, has been found thoroughly trustworthy in every respect. Its strength is one-half greater than that of the best wrought-iron, and the plates have thrice the ductility of iron plates. The steel plates for the great tubes are supplied in lengths of 16 feet, and of different thicknesses, between ⅜ths of an inch and 1¼ inch.

Fig. 147c.—Principal Dimensions of the Forth Bridge.

The sketch, Fig. 147 c, shows the general dimensions of the bridge proper, or that part of the viaduct which will actually span the estuary. Of the three great piers that support the cantilevers, it will be observed that the central one, which rests on Inchgarvie, is wider than the other two. Each consists mainly of four tubes, 12 feet in diameter, made of plates of steel 1¼ inch in thickness, and these rise to the highest part of the bridge, which is 361 feet above the water, so that the structure is as lofty as St. Paul’s Cathedral. These great tubes are not placed vertically, but incline inwards towards the top, so that while the “straddle legs” of each pair are 120 feet apart at the base, they are only 33 feet apart at the top. These lofty columns are also braced together diagonally by other steel tubes—that is, a tube passes from the foot of every column to each of the other three. At the base of each column, the lowest spanning member springs also (which appears like an arch, but is not so), as a tube of 12 feet diameter. Thus abutting or resting on enormously thick plates of steel that cap the masonry of each pier, are five tubular steel limbs, three of which are 12 feet in diameter, and two are 8 feet, and, besides these five, girder members diverge from nearly the same centre. One of the large tubular members is the first strut that rises obliquely to support the upper structure. From the point where this strut meets the upper member, a stay passes downwards with an opposite inclination to the lower member, from its point of junction with which another strut rises, and so on. All the struts, as being subject to compressing force, are made of steel tubes; the straight upper members and the stays are lattice braced girders of rectangular section. The apparent curve of the lower member—for it is really made up of sections of straight tubes—may suggest the notion of an arch; but the reader must remember that the principle of this bridge has no relation to that of the arch. The cantilevers do not unite the long arms they stretch, but each is an independent structure with its own perfect stability, and it will not be clutched on or locked up to its neighbours by the central girders. The weight of one of these 1,700 feet spans is about 16,000 tons, and the heaviest train loads might be two coal trains, weighing together, say 800 tons, or only one-twentieth of the dead weight of the structure. But, what would not generally be supposed, the pressure of the wind is an element of much more importance in considering the stability of the bridge than the weight of the rolling load. It is to resist the wind pressure that the lofty columns that are only 33 feet apart at the top across the bridge, plant their bases 120 feet asunder. The estimated lateral pressure of the wind on one of the cantilevers, assuming it as equal to 56 lbs. per square foot, would amount to 2,000 tons. These strains are so fully provided for that the engineers are confident that a hurricane of such a force as would desolate the country would leave the Forth Bridge intact, even if the wind blew in opposite directions on the two arms of the cantilever. To rend asunder the top ties, a pull equivalent to the weight of 45,000 tons would be required, whilst the utmost strain that passing trains could possibly bring upon these ties would be less than 2,000 tons. A striking illustration of the strength of these huge brackets was lately given by Mr. Baker himself, when in a public lecture he assured his audience that half a dozen of our ponderous modern ironclads might be hung from the cantilevers. Everyone knows that a bracket requires to be strongest nearest the base, and the lower steel arms that stretch out 680 feet each diminish in diameter until at the end it has decreased to five feet, and the pairs approach each until, from being 120 feet apart at the base, they are only 33 feet apart at the ends. The central girders will each weigh about 1,000 tons, and only one end of each will be attached to a cantilever, the other ends will simply rest on what are called “rocking columns,” so that there may be freedom of motion to allow play for the changes of position that will be induced by changes of temperature expanding or contracting the huge masses of metal.

The reader can hardly have failed to observe that the chief element in the stability of the structure depends upon balancing a great mass of metal on the one side of a pier by an equal mass on the other side. But while each end of the central cantilever bears half the weight of a central girder, the two shoreward cantilevers have this load at their inner ends only. How is their balance maintained? In this way: the shoreward arms are made about 10 feet longer than those that stretch over the water and their extremities are also loaded with about 1,000 tons of iron, built up within the shore piers.

The lofty columns of the piers were erected without any external staging, from a temporary platform surrounding the piers and supporting the necessary machinery. The weight of this platform with the machinery on it was about 400 tons, and as the work proceeded it was raised as required by hydraulic machines placed within the vertical columns. As the height of these increased, the men and materials had to be conveyed to the platform by cages moving between guide ropes and worked by steam engines. From this platform were constructed not only the main columns, but the great diagonal tubes, the bracing girders, and the viaduct girder. The cantilevers were also put together without scaffolding. When the first few feet of the lower member had been built out from the base, a movable platform was hung round it, and on this platform were the cranes for putting the plates into position, the furnace for heating the rivets, and the hydraulic riveter of specially designed construction, without noise or hammering, the riveting being completed by the application of a pressure equal to 3 tons per square inch. The building up of the cantilever arms on either side of each pier always proceeded at the same rate, so that the balance was constantly maintained. This building out from each side of the pier, without the necessity of relying upon any temporary scaffolding from below, is one great advantage of the cantilever system, as it is both easier and safer than a system which relies upon the temporary scaffolding raised from below. The Forth is for the time the longest spanned bridge in the world; but it may not retain that honour long, for the legislature of the United States has already authorized the construction of a cantilever bridge, the spans of which are to be 2,480 feet. Still more gigantic is the project lately put forward by some competent French engineers of bridging the English Channel from Folkestone to Cape Grisnez in 70 spans on the cantilever system. The designs have been completed and the calculations made, and no one doubts of the engineering practicability of the scheme. But the cost is estimated at about 34 million pounds sterling, or nearly six times as much as that required for constructing the proposed Channel Tunnel; so that the scale could be turned in favour of the bridge only if the political reasons that were opposed to the tunnel were held not to be applicable to the bridge. But it is difficult to conceive that the existing traffic could ever be developed to such an extent as to make an undertaking of this magnitude a commercial success.

Since the above account was written, the Forth Bridge was formally opened on the 4th March, 1890, by the Prince of Wales, in the presence of a great gathering of railway directors, eminent engineers, and other distinguished persons from all parts. A very strong gale was blowing at the time, and at this very hour the bridge was therefore subjected to another severe but undesigned test of its stability. The perfect steadiness and security of the structure impressed all who were present on that occasion, and the train crossed the bridge, exposed to a wind pressure, registered by the gauge, of 25 lbs. per square foot. At the luncheon following the opening ceremony, the Prince announced that baronetcies had been conferred upon Mr M. W. Thompson (the chairman of the Bridge Company) and upon Sir John Fowler, and that Mr. Baker and Mr. Arrol, the contractor for the works, were to be knighted. Sir John Fowler, the engineer-in-chief, was born in 1817, and has been engaged in many other important works of railway construction in Yorkshire, in that of the London and Brighton Railway, in the Sheffield Waterworks, &c. The Metropolitan Railway in London, which also was carried out by Sir John Fowler, would alone suffice to make him famous as an engineer. Sir Benjamin Baker is a much younger man, who has had a large and varied practice in railway engineering in various parts of the world. He is in much request on the American continent, and is now engaged in carrying out a ship railway in Canada and a tunnel under the Hudson at New York. Sir William Arrol began life at nine years of age as a “piecer” in a cotton mill, but was afterwards apprenticed as an engineer. Subsequently he was employed as a foreman by engineering firms in Glasgow. In 1866, he began business on his own account at Dalmarnock, and obtained contracts at first for smaller then for larger works connected with bridge and viaduct building. He is distinguished for the energy and inventive resources he displays in carrying out his undertakings.

THE TOWER BRIDGE, LONDON.

A little more than four years after the opening of the Forth Bridge, in June 1894, another great enterprise which had been commenced eight years before, was inaugurated by the Prince and Princess of Wales as representatives of Her Majesty the Queen. This was the Tower Bridge, which not only is one of the most important public works of the century, but one that presents features of interest and novelty that have never before been combined in any single structure. The want of an adequate communication between the shores of the Thames eastward of London Bridge had long been felt, and was for years a subject of serious consideration for the Metropolitan authorities. The congested state of the traffic across London Bridge has often furnished a spectacle for the sight-seer, and figures are not wanting to show that the number of foot-passengers alone who daily traverse that bridge, which altogether is only 54 feet wide, would be equal to the whole population of many considerable cities: for in 1882 a count showed the daily average of pedestrians to be 110,525, while the number of vehicles was 22,242. There was much difference of opinion as to the best method of providing the required means of communication; but there was an almost universal agreement as to its position being selected just eastward of the Tower of London. The map of the districts connected by the Tower Bridge which is given in Fig. 147d, will show a reader who has any acquaintance with London the suitability of the site. The problem of traversing the river at this point involved complex conditions as affecting the vehicular traffic and the navigation, and many different schemes were proposed and examined, comprised under the three heads of bridges, tunnels and ferries. But a ferry is always an imperfect means of communication, liable to accidents and interruptions from fogs, and in severe weather from ice, rendering the transit impossible for sometimes many days together. A tunnel beneath the river would, of course, leave the navigation without impediment, but among its special disadvantages are the great expense of construction and maintenance, for it has been found that tunnels beneath waterways are very costly in both respects. Besides, there would have to be long inclined approaches at each end, and the cost would be enormously increased by the amount of valuable land these would occupy. It was indeed proposed that the tunnel should be provided instead with hydraulic lifts at each end, like those often found in connection with the sub-ways at railway stations; but such would have to be of Brobdignagian dimensions, and would daily entail heavy expense. Then, as regards the bridges, schemes of various kinds were proposed, some even bridging the whole 850 feet width of the river at a single span, but all distinguishable by these important characteristics: they either provided a high level roadway which requires long inclines to reach it, but permitted lofty-masted ships to pass under it; or, on the other hand, the roadway was to be made at a low level with a clear headway above the water of moderate height. While avoiding the inclined approaches, this plan would either prevent fully rigged vessels passing to the wharves above the bridge, or some part of the structure would have to open or swing aside, that the ships might pass through the opening, thus completely interrupting the pedestrian and vehicular traffic for the time, with an amount of inconvenience that may be imagined when, as often happens, twenty large ships or more might pass in the course of a day, each causing a stoppage of five minutes in the road traffic. Nor would it be without risks that large vessels could pass through a comparatively narrow opening in a strong tide-way. Plans for sub-ways, for high level roadways and for low level roadways, were examined by Parliamentary Committees when powers to construct the works were successively applied for by the Metropolitan authorities, and much valuable evidence having been given, such objectionable features of each scheme as have been already referred to were duly noted. At length in 1878, Mr. Horace Jones, the late architect to the City of London, in a report on the various projects, suggested the general plan on which the present bridge is built, and this having been approved of by the Common Council, steps were taken to obtain Parliamentary powers to raise the necessary capital and to proceed with the works; but, for various reasons, it was not until 1885 that the Act authorising the undertaking was passed. In the meantime Mr. John Wolfe Barry was appointed engineer of the structure, while Mr. Jones was to superintend the architectural details; but after having received the honour of knighthood in 1885, he died in the same year; and Mr. Barry, reconsidering the joint design, introduced some new features and somewhat modified the architectural expression of the structure. One striking point of originality about the Tower Bridge is that while it is essentially an iron and steel construction as much as the Forth Bridge, the heavy stiff metal-work is encased in masonry of elegant and appropriate architectural design, by which the general desire that the bridge should harmonize so far as might be, with the ancient historical fortress it adjoins, has been happily realised. Then again, by the ingenious engineering, the public have the advantage of a low level roadway, while the largest vessels may pass freely through a wide space without risk. These apparently incompatible advantages have been obtained by the adoption of what is the bascule principle on a hitherto unattempted scale. Bascule is a French engineering term, which is probably less familiar to most of our readers than the thing itself. It is applied to the platform of a draw-bridge which turns as the lid of a box does on its hinges, to afford a passage over the stream or moat when it is horizontal, and when drawn up vertically denies such passage. Smaller bascule bridges on exactly the same plan as in the Tower Bridge may often be seen in places having docks or canals, such as Hull, &c. In these a flap or platform is let down from each side from the vertical position, in which the water-way is open until the free edges meet together to form the roadway. These platforms turn on horizontal pivots, and are counterpoised by loads of stone or metal, so that they are without difficulty raised and lowered by a winch or handle that turns a cogged pinion engaging the teeth of a large quadrant.

PLATE XIV.

THE TOWER BRIDGE IN COURSE OF CONSTRUCTION.

The Engineer”      Swain Eng.

Fig. 147d.—Map of the Tower Bridge and its Approaches.

The following general description of the Tower Bridge is mainly abstracted from a very full and excellent account of it drawn up in 1894 by Mr. J. E. Tuit, engineer to Sir W. Arrol & Co., the contractors, in which are embraced the whole of the technical details of the structure. The map, Fig. 147d, shows the site of the bridge and its approaches, of which the northern one begins close to the mint and passes along the east side of the Tower of London to the northern abutment. This approach is formed of a series of brick arches, and is nearly 1,000 feet long and 35 feet wide in the roadway, with a footpath 12½ feet wide on either side of it. The incline is only a rise of 1 in 60, but the southern approach is slightly steeper, namely, 1 in 40 leaving the street level at Tooley Street. At each abutment there are also stairs connecting the banks of the river with the roadway of the bridge. The width of the river between the two abutments is 880 feet, and this is divided, as shown in Fig. 147e, into two side spans, each 270 feet wide, and one central span of 200 feet clear, making together 740 feet, the river piers, each of which is 70 feet wide, completing the total span. The clear headway above high water, when the bascules or leaves are down, is, in the middle span, 29½ feet in the centre, but only 15 feet at the ends; but when the leaves are raised for ships to pass, it is about 143 feet. The headway at the shore sides of the piers is 27 feet, but this is lessened to 23 feet and 20 feet at the north and south abutments respectively. The roadway and footpaths are continued along the side spans of the same width as on the approaches, but over the central span the road is 32 feet, and each footway 8½ feet wide. The river piers are said to be the largest in the world of the same kind, and their great area was necessitated by the nature of the London clay on which they rest, which was found incapable of bearing a load much exceeding four tons per square foot without some risk of undue settlement.

The part of the piers below the bed of the river is formed of concrete, while the upper part is brickwork, set in cement and faced with Cornish granite. Upon each of the river piers rest four octagonal columns, built up of flat steel plates, connected together at their edges by splayed angle-bars. The columns are 120 feet high, and 5½ feet in diameter; those on each pier are securely braced together, at certain stages also by plate girders, 6 feet deep, to form a floor or landing, and the tops of the columns are similarly joined together. At the height of 143 feet above high water there are two footways, each 12 feet wide and 230 feet long, carried on girders over the central span, and supported by the columns on each pier. It must be noted that all the roadway, and, in fact, all the practical and useful structure of the bridge, depend upon the steel-work alone, which is supported mainly by the eight octagonal columns just mentioned. The architectural features, which so appropriately clothe all the steel columns, are added for æsthetic considerations, and their masonry takes no part in bearing the weights and strains of the structure. Indeed, the stone-work of the towers is carefully separated from the columns, which were covered with canvas while the masonry was built round them, and spaces were left at every point where compression of the steel-work would bring weight upon the stone-work. This investment of the metal-work by beautiful architecture is, as already mentioned, one of the most original features of the Tower Bridge. The view of the work in progress, as given in Plate VIII., which is one of the many beautiful illustrations in Mr. Tuit’s book, will give the reader an opportunity of judging how much the structure gains in sightliness by the addition of the architectural features. Two hydraulic lifts are placed in each tower to convey pedestrians to and from the higher level footways, when the moving parts of the bridge are open, and stairs also are provided for the same purpose for those who prefer them to using the lifts.

Fig. 147e.The Tower Bridge.

Length of Bridge with its approaches 2680 feet.
Length of Northern approach 1000 feet.
Length of Southern approach 800 feet.
Width between N. and S. abutments 830 feet.
Width of central span 200 feet.
Width of side spans, each 270 feet.
Depth of River at high water under central span 33½ feet.
Depth of River at lowest tides under central span 12 feet.
Clear headway at high water when the leaves are down (varies from one part of the bridge to another) 20 to 29½ feet.
Clear headway in centre span at high water with the leaves raised 143 feet.

The side spans are really suspension bridges, but the chains have only two links, connected at the lowest point by a pin 2½ feet in diameter, while their higher ends are supported on the columns of the piers, and on similar but shorter columns on the abutments. The horizontal pulls of the chains on the piers are made to balance each other by connecting the chains to tie bars stretching across the central span, and the landward ends of the chains, after passing over the lower columns of the abutments, are securely anchored in enormous masses of concrete.

Each of the opening parts, or bascules, or leaves, as they may be called, consists of four girders 18½ feet apart, rigidly braced together, and connected at the pier end with a great shaft, 48 feet long and 1 foot 9 inches in diameter, which turns in massive bearings, resting upon four fixed girders. The leaf is counterbalanced on the shore side of the pivot shaft by 350 tons of lead and iron; the short leverage of the centre-weight and small space available for it required the greater part of this weight to be of lead, rather than of the less expensive metal. The pivot shaft passes through the centre of gravity of the whole, so that, although the total weight is nearly 1,200 tons, no very great power is required to set it in motion, as the pivot shaft rests on rollers to diminish the friction. The power for moving the leaf is applied to toothed quadrants of 42 feet radius, of which two are fixed to the outside girders of each leaf, and are geared into cogs moved by eight large hydraulic engines, with six accumulators, into which water is pumped by two engines, each of 360 horse-power.

The total length of the bridge, including the approaches, is just half a mile, and the height of the towers from the foundations is 293 feet, so that if one of them were placed beside St. Paul’s Cathedral, it would compare with it in height as shown in the sketch, Fig. 147f.

Fig. 147f.—Sketch.

THE GREAT BROOKLYN BRIDGE.

The Clifton Bridge at Niagara Falls, which for a time had the distinction of being the longest in span of any suspension bridge in the world, has been fully described in previous pages; but more recently this bridge has been surpassed in span, and in all other respects, by a structure that immediately connects two of the most populous localities in the United States of America. The Island of Manhattan, which is occupied by the city of New York proper, has a population of nearly two millions, and a strait on its eastern side, connecting Long Island Sound with New York Harbour, alone divides it from the other great seats of population, called respectively Long Island City and Brooklyn. This channel is about ten miles long, and of a varying width, which may average three-quarters of a mile. There are many ferries between the opposite shores, and the waters are busy with steamers, sailing-boats, tugs, and craft of all kinds, engaged either in traffic with ports near at hand, or in trade with distant lands. At the southern end of this strait, near the point of its junction with New York Bay, is the narrowest part of its course, and it is here that it is crossed by the magnificent suspension bridge, known indifferently as the East River Bridge, or Brooklyn Bridge, which provides land communication between New York, with its population of two millions, and Brooklyn, the fourth city of the States in point of size, with inhabitants numbering about one million. Brooklyn is largely a residential place for persons whose daily business is in New York. It has wide, well-planned streets, many shaded by the luxuriant foliage of double rows of trees, and possesses parks, public buildings, institutes, churches, etc., on a scale commensurate with its importance.

The central span of Brooklyn Bridge, from tower to tower, is 1,595 feet, and each shore part, extending from the tower to the anchorage of the cables, is 930 feet span, while the two approaches beyond the anchorage together add 2,534 feet to the total length, which is 5,989 feet, or considerably over a mile. The centre span, it will be observed, is much greater than that of the Niagara Falls Clifton Bridge, which was less than one quarter of a mile, whereas the Brooklyn Bridge span extends to something approaching one-third of a mile, or, more exactly, a few yards longer than three-tenths. The width of the Brooklyn is another one of its remarkable features, for this is no less than 85 feet, and includes two roadways for ordinary vehicles, and two tramway tracks, on which the carriages are moved by an endless cable, worked by a stationary engine on the Brooklyn side. There is also a footpath, 13 feet wide, for pedestrians. In this structure, as in many other suspension bridges, advantage has been taken of the great tenacity of steel wire as compared with iron bars. But here the wires are not twisted in strands like ropes, but are laid straight together, and bound into a cylindrical form, each wire being 3,572 feet long, and extending from end to end of the cables, which are four in number, each calculated to bear a strain of 12,200 tons. The number of wires in each cable is very great, for instead of about the thousand of which the stranded wire cables usually consist, there are 5,296 steel wires wrapped closely round, and forming a cylinder 15¾ inches in diameter. Each wire is galvanised, that is, coated with zinc, and then coated with oil. The towers over which the cables pass are of masonry, and rise to 272 feet above high-water; their dimensions at the water level are 140 feet by 50 feet, which offsets diminish until at the top they are 120 feet by 40 feet. At the anchor structures, the cables enter the masonry at nearly 80 feet above high-water, and pass 28 feet into the stonework for connection with the anchor chains. The anchorages are masses of masonry, measuring at the base 129 feet by 119 feet, and at the top 117 feet by 104 feet, with a height of 89 feet in front and 85 feet in the rear. The weight of each anchor-plate is 23 tons. The roadway of the bridge is suspended from the cables above the buildings and streets between the towers and the anchorages. The approaches, on the Brooklyn side 971 feet, on the New York side 1,563 feet, are carried on stonework arches, which are utilised as warehouses, but where these approaches cross streets, iron bridges are thrown over. The clear headway between the centre of the roadway over the river at high-water is 135 feet, so that there is no obstruction to navigation, and the headway at the towers is 119 feet, so that the roadway rises towards the centre about 3 feet 3 inches in 100 feet. The two towers comprise more than 85,000 cubic yards of masonry, and for various purposes 13,670 tons of concrete were used. The work was commenced in January, 1870, and the first wire was carried across on 29th May, 1877. The bridge was opened to the public on the 24th of May, 1883, and the tramway four months later. The bridge was made free for pedestrians in 1891, and in 1894 the tram-car fares were reduced to five cents (2½d.) for two journeys. In that year, 41,927,122 passengers were carried on the cars. The average number of persons daily crossing the bridge is estimated at about 115,000, although on one day (11th Feb., 1895) as many as 225,645 passengers have been carried on the cars. The cost of the work connected with this great bridge was $15,000,000 (£3,125,000).

In relation to the subject of wide-spanning bridges, the erection has been contemplated of structures which would surpass in magnitude and boldness any of those yet named. Thus, in 1894, the New York Chamber of Commerce proposed to throw across the River Hudson, which washes the western side of New York, a bridge with a clear span of 3,200 feet (six-tenths of a mile), and 500 feet clear height; and the project was declared by an eminent and experienced engineer to be quite feasible.

PLATE XV.

THE BROOKLYN BRIDGE.

Fig. 148.Newspaper Printing-Room, with Walter Machines.