1. Introduction.—The analyst may approach the examination of agricultural products from various directions. In the first place he may desire to know their proximate and ultimate constitution irrespective of their relations to the soil or to the food of man and beast. Secondly, his study of these products may have reference solely to the determination of the more valuable plant foods which they have extracted from the soil and air. Lastly, he may approach his task from a hygienic or economic standpoint for the purposes of determining the wholesomeness or the nutritive and economic values of the products of the field, orchard, or garden. In each case the object of the investigation will have a considerable influence on the method of the examination.
It will be the purpose of the present volume to discuss fully the principles of all the standard processes of analysis and the best practice thereof, to the end that the investigator or analyst, whatever may be the design of his work, may find satisfactory directions for prosecuting it. As in the previous volumes, it should be understood that these pages are written largely for the teacher and the analyst already skilled in the principles of analytical chemistry. Much is therefore left to the individual judgment and experience of the worker, to whom it is hoped a judicious choice of approved processes may be made possible.
2. Scope Of the Work.—Under the term agricultural products is included a large number of classes of bodies of most different constitution. In general they are the products of vegetable and animal metabolism. First of all come the vegetable products, fruits, grains and grasses. These may be presented in their natural state, as cereals, green fruits and fodders, or after a certain preparation, as starches, sugars and flours. They may also be met with in even more advanced stages of change, as cooked foods, alcohols and secondary organic acids, such as vinegar. In general, by the term agricultural products is meant not only the direct products of the farm, orchard and forest, but also the modified products thereof and the results of manufacture applied to the raw materials. Thus, not only the grain and straw of wheat are proper materials for agricultural analysis, but also flour and bran, bread and cakes made therefrom. In the case of maize and barley, the manufactured products may extend much further, for not only do we find starch and malt, but also alcohol and beer falling within the scope of our work. In respect of animal products, the agricultural analyst may be called on to investigate the subject of leather and tanning; to determine the composition of meat, milk and butter; to pass upon the character of lard, oleomargarine, and, in general, to determine as fully as possible the course of animal food in all its changes between the field, the packing house and the kitchen.
3. Limitations of Work.—It is evident from the preceding paragraph, that in order to keep the magnitude of this volume within the limits fixed for a single volume the text must be rigidly confined to the fundamental principles and practice of agricultural analysis. The interesting region of pharmacy and allied branches, in respect of plant analysis, can find no description here, and in those branches of technical chemistry, where the materials of elaboration are the products of the field only a superficial view can be given. The main purpose and motive of this volume must relate closely to the more purely agricultural processes.
4. General Manipulations.—There are certain analytical operations which are more or less of a general nature, that is, they are of general application without reference to the character of the material at hand. Among these may be mentioned the determination of moisture and of ash, and the estimation of matters soluble in ether, alcohol and other solvents. These processes will be first described. Preliminary to these analytical steps it is of the utmost importance that the material be properly prepared for examination. In general, this is accomplished by drying the samples until they can be ground or crushed to a fine powder, the attrition being continued until all the particles are made to pass a sieve of a given fineness. The best sieve for this purpose is one having circular apertures half a millimeter in diameter. Some products, both vegetable and animal, require to be reduced to as fine a state as possible without drying. In such instances, passing the product through a sieve is obviously impracticable. Special grinding and disintegrating machines are made for these purposes and they will be described further on.
There are some agricultural products which have to be prepared for examination in special ways and these methods will be given in connection with the processes for analyzing the bodies referred to. Nearly all the bodies, however, with which the analyst will be concerned, can be prepared for examination by the general methods about to be described.
5. Preparation of the Sample. (a) Vegetable Substances.—For all processes of analysis not executed on the fresh sample, substances of a vegetable nature should, if in a fresh state, be dried as rapidly as possible to prevent fermentative changes. It is often of interest to determine the percentage of moisture in the fresh sample. For this purpose a representative portion of the sample should be rapidly reduced to as fine a condition as possible. To accomplish this it should be passed through a shredding machine, or cut by scissors or a knife into fine pieces. A few grams of the shredded material are dried in a flat-bottomed dish at progressively increasing temperatures, beginning at about 60° and ending at from 100° to 110°. The latter temperature should be continued for only a short time. The principle of this process is based upon the fact that if the temperature be raised too high at first, some of the moisture in the interior cells of the vegetable substance can be occluded by the too rapid desiccation of the exterior layers which would take place at a high temperature. The special processes for determining moisture will be given in another place.
The rest of the sample should be partly dried at a lower temperature or air-dried. In the case of fodders and most cattle foods the samples come to the analyst in a naturally air-dried state. When grasses are harvested at a time near their maturity they are sun-dried in the meadows before placing in the stack or barn. Such sun-dried samples are already in a state fit for grinding. Green grasses and fodders should be dried in the sun, or in a bath at a low temperature from 50° to 60° until all danger of fermentative action is over, and then air- or sun-dried in the usual way.
Seeds and cereals usually reach the analyst in a condition suited to grinding without further preliminary preparation. Fruits and vegetables present greater difficulties. Containing larger quantities of water, and often considerable amounts of sugar, they are dried with greater difficulty. The principles which should guide all processes of drying are those already mentioned, viz., to secure a sufficient degree of desiccation to permit of fine grinding and at a temperature high enough to prevent fermentative action, and yet not sufficiently high to cause any marked changes in the constituents of the vegetable organism.
(b) Animal Substances.—The difficulties connected with the preliminary treatment of animal substances are far greater than those just mentioned. Such samples are composed of widely differing tissues, blood, bone, tendon, muscle and adipose matters, and all the complex components of the animal organism are to be considered. The whole animal may be presented for analysis, in which case the different parts composing it should be separated and weighed as exactly as possible. Where only definite parts are to be examined it is best to separate the muscle, bone, and fat as well as may be, before attempting to reduce the whole to a fine powder. The soft portions of the sample are to be ground as finely as possible in a meat or sausage cutter. The bones are crushed in some appropriate manner, and thus prepared for further examination. Where the flesh and softer portions are to be dried and finely ground, the presence of fat often renders the process almost impossible. In such cases the fat must be at least partially removed by petroleum or other solvent. In practically fat-free samples the material, after grinding in a meat cutter, can be partially dried at low temperatures from 60° to 75°, and afterwards ground in much the same manner as is practiced with vegetable substances.
As is the case with the preliminary treatment of vegetable matters, it is impossible to give any general directions of universal applicability. The tact and experience of the analyst in all these cases are better than any dicta of the books. In some instances, as will appear further on, definite directions for given substances can be given, but in all cases the general principles of procedure are on the lines already indicated.
6. Preserving Samples.—In most cases, as is indicated in the foregoing paragraphs, the sample may be dried before grinding to such a degree as to prevent danger from fermentation or decay. The fine-ground samples are usually preserved in glass-stoppered bottles, carefully marked or numbered. In some cases it is advisable to sterilize the bottles after stoppering, by subjecting them to a temperature of 100° for some time. In the case of cereals assurance should be had that the samples do not contain the eggs of any of the pests that often destroy these products. As a rule, samples should be kept for a time after the completion of the analytical work, and this is especially true in all cases where there is any prospect of dispute or litigation. In general it may be said, that samples should be destroyed only when they are spoiled, or when storage room is exhausted.
7. Collecting Samples.—When possible, the analyst should be his own collector. There is often as much danger from data obtained on non-representative samples as from imperfect manipulation. When personal supervision is not possible, the sample when received, should be accompanied by an intelligible description of the method of taking it, and of what it represents. In all cases the object of the examination must be kept steadily in view. Where comparisons are to be made the methods of collecting must be rigidly the same.
The processes of analysis, as conducted with agricultural products, are tedious and difficult. The absolutely definite conditions that attend the analysis of mineral substances, are mostly lacking. The simple determinations of carbon, hydrogen, nitrogen and sulfur, which are required in the usual processes of organic analysis, are simplicity itself when compared with the operations which have to be performed on agricultural products to determine their character and their value as food and raiment. We have to do here with matters on which the sustenance, health and prosperity of the human race are more intimately concerned than with any other of the sciences. This fact also emphasizes the necessity for care in collecting the materials on which the work is to be performed.
8. Grinding Samples.—In order to properly conduct the processes of agricultural analysis it is important to have the sample finely ground. This arises both from the fact that such a sample is apt to contain an average content of the various complex substances of which the material under examination is composed, and because the analytical processes can be conducted with greater success upon the finely divided matter. In mineral analysis it is customary to grind the sample to an impalpable powder in an agate mortar. With agricultural products, however, such a degree of fineness is difficult to attain, and moreover, is not necessary. There is a great difference of opinion among analysts respecting the degree of fineness desirable. In some cases we must be content with a sample which will pass a sieve with a millimeter mesh; in fact it may be found impossible, on account of the stickiness of the material, to sift it at all. In such cases a thorough trituration, so as to form a homogeneous mass will have to be accepted as sufficient. Where bodies can be reduced to a powder however, it is best to pass them through a sieve with circular perforations half a millimeter in diameter. A finer degree of subdivision than this is rarely necessary.
9. The Grinding Apparatus.—The simplest form of apparatus for reducing samples for analysis to a condition suited to passing a fine sieve is a mortar. Where only a few samples are to be prepared and in small quantities, it will not be necessary to provide anything further. After the sample is well disintegrated it is poured on the sieve and all that can pass is shaken or brushed through. The sieve is provided with a receptacle, into which it fits closely, to avoid loss of any particles which may be reduced to a dust. The top of the sieve, when shaken, may also be covered if there be any tendency to loss from dust. Any residue failing to pass the sieve is returned to the mortar and the process thus repeated until all the material has been secured in the receiver. The particles more difficult of pulverization are often different in structure from the more easily pulverized portions, and the sifted matter must always be carefully mixed before the subsample is taken for examination. Often the materials, or portions thereof, will contain particles tough and resistant to the pestle, but the operator must have patience and persistence, for it is highly necessary to accurate work that the whole sample be reduced to proper size.
Figure 1. Mill for Grinding Dry Samples.
Where many samples are to be prepared, or in large quantities, mills should take the place of mortars. For properly air-dried vegetable substances, some form of mill used in grinding drugs may be employed. Grinding surfaces of chilled corrugated steel are to be preferred. The essential features of such a mill are that it be made of the best material, properly tempered, and that the parts be easily separated for convenience in cleaning. The grinding surfaces must also be so constructed and adjusted as to secure the proper degree of fineness. In fig. 1 is shown a mill of rather simple construction, which has long been in satisfactory use in this laboratory. Small mills may be operated by hand power, but when they are to be used constantly steam power should be provided. In addition to the removal of nearly all the moisture by air-drying there are many oleaginous seeds which cannot be finely ground until their oil has been removed. For this purpose the grinding surfaces of the mill are opened so that the seeds are only coarsely broken in passing through. The fragments are then digested with light petroleum in a large flask, furnished with a reflux condenser. After digestion the fragments are again passed through the mill adjusted to break them into finer particles.
The alternate grinding and digestion are thus continued until the pulverization is complete. On a small specially prepared sample the total content of oil is separately determined.
Fresh animal tissues are best prepared for preliminary treatment by passing through a sausage mill. The partially homogeneous mass thus secured should be dried at a low temperature and reground as finely as possible. Where much fat is present it may be necessary to extract it as mentioned above, in the case of oleaginous seeds. In such cases both the moisture and fat in the original material should be determined on small specially prepared samples with as great accuracy as possible. Bones, hoofs, horns, hair and hides present special difficulties in preparation, which the analyst will have to overcome with such skill and ingenuity as he may possess.
The analyst will find many specially prepared animal foods already in a fairly homogeneous form, such as potted and canned meats, infant and invalid foods, and the like. Even with these substances, however, a preliminary grinding and mixing will be found of advantage before undertaking the analytical work. Many cases will arise which are apparently entirely without the classification given above. But even in such instances the analyst should not be without resources. Frequently some dry inert substance may be mixed with the material in definite quantities, whereby it is rendered more easily prepared. Perhaps no case will be presented where persistent and judicious efforts to secure a fairly homogeneous sample for analysis will be wholly unavailing.
Figure 2. Comminutor for Green Samples.
In the case of green vegetable matters which require to be reduced rapidly to a fine state of subdivision in order to secure even a fairly good sample some special provision must be made. This is the case with stalks of maize and sugar cane, root crops, such as potatoes and beets, and green fodders, such as clover and grasses. The chopping of these bodies into fine fodders by hand is slow and often impracticable. The particles rapidly lose moisture and it is important to secure them promptly as in the preparation of beet pulp for polarization. For general use we have found the apparatus shown in fig. 2 quite satisfactory in this laboratory. It consists of a series of staggered circular saws carried on an axis and geared to be driven at a high velocity, in the case mentioned, 1,400 revolutions per minute. The green material is fed against the revolving saws by the toothed gear-work shown, and is thus reduced to a very fine pulp, which is received in the box below. Stalks of maize, green fodders, sugar canes, beets and other fresh vegetable matters are by this process reduced to a fine homogeneous pulp, suited for sampling and for analytical operations. Such pulped material can also be spread in a fine layer and dried rapidly at a low temperature, thus avoiding danger of fermentative changes when it is desired to secure the materials in a dry condition or to preserve them for future examination. Samples of sorghum cane, thus pulped and dried, have been preserved for many years with their sugar content unchanged.
Figure 3. Rasp for Sugar Beets.
Such a machine is also useful in preparing vegetable matter for the separation of its juices in presses. Samples of sugar cane, sugar beets, apples and other bodies of like nature can thus be prepared to secure their juices for chemical examination. Such an apparatus we have found is fully as useful and indispensable in an agricultural laboratory as a drug mill for air-dried materials.
It is often desirable in the preparation of roots for sugar analysis to secure them in a completely disintegrated state, that is with the cellular tissues practically all broken. Such a pulped material can be treated with water and the sugar juices it contains thus at once distributed to all parts of the liquid mass. The operation is known as instantaneous diffusion. The pulp of the vegetable matter is thus introduced into the measuring flask along with the juices and the content of sugar can be easily determined. Several forms of apparatus have been devised for this purpose, one of which is shown in fig. 3. This process, originally devised by Pellet, has come into quite general use in the determination of the sugar content of beets.[1] It is observed that it can be applied to other tubers, such as the turnip, potato, artichoke, etc. It is desirable, therefore, that an agricultural laboratory be equipped with at least three kinds of grinding machines; viz., first, the common drug mill used for grinding seeds, air-dried fodders, and the like; second, a pulping machine like the system of staggered saws above described for the purpose of reducing green vegetable matter to a fine state of subdivision, or one like the pellet rasp for tubers; third, a mill for general use such as is employed for making sausages from soft animal tissues.
Figure 4. Dreef Grinding Apparatus.
10. Grinding Apparatus at Halle Station.—The machine used at the Halle station for grinding samples for analysis is shown in Fig. 4.[2] It is so adjusted as to have both the upper and lower grinding surfaces in motion. The power is transmitted through the pulley D, which is fixed to an axis carrying also the inner grinding attachment B. Through C₂, C₃, C₄, and C₁, the reverse motion is transmitted to the outer grinder A. By means of the lever E the two grinding surfaces can be separated when the mill is to be cleaned. The dree mill above described is especially useful for grinding malt, dry brewers’ grains, cereals for starch determinations and similar dry bodies. It is not suited to grinding oily seeds and moist samples. These, according to the Halle methods, are rubbed up in a mortar until of a size suited to analysis, and samples such as moist residues, wet cereals, mashes, beet cuttings, silage, etc., are dried before grinding. If it be desired to avoid the loss of acids which may have been formed during fermentation, about ten grams of magnesia should be thoroughly incorporated with each kilogram of the material before drying.
11. Preliminary Treatment of Fish.—The method used by Atwater in preparing fish for analysis is given below.[3] The same process may also be found applicable in the preparation of other animal tissues. The specimens, when received at the laboratory, are at once weighed. The flesh is then separated from the refuse and both are weighed. There is always a slight loss in the separation, due to evaporation and to slimy and fatty matters and small fragments of the tissues which adhere to the hands and the utensils employed in preparing the sample. Perfect separation of the flesh from the other parts of the fish is difficult, but the loss resulting from imperfect separation is small. The skin of the fish, although it has considerable nutritive value, should be separated with the other refuse.
The partial drying of the flesh for securing samples for analytical work is accomplished by chopping it as finely as possible and subjecting from fifty to one hundred grams of it for a day to a temperature of 96° in an atmosphere of hydrogen. After cooling and allowing to stand in the open air for twelve hours, the sample is again weighed, and then ground to a fine powder and made to pass a sieve with a half millimeter mesh. If the samples be very fat they cannot be ground to pass so fine a sieve. In such a case a coarser sieve may be used or the sample reduced to as fine and homogeneous a state as possible, and bottled without sifting.
The reason for drying in hydrogen is to prevent oxidation of the fats. As will be seen further on, however, such bodies can be quickly and accurately dried at low temperatures in a vacuum, and thus all danger of oxidation be avoided. In fact, the preliminary drying of all animal and vegetable tissues, where oxidation is to be feared, can be safely accomplished in a partial vacuum by methods to be described in another place. In order to be able to calculate the data of the analysis to the original fresh state of the substance, a portion of the fresh material should have its water quantitively determined as accurately as possible.
12. Volatile Bodies.—In agricultural analysis it becomes necessary to determine the percentage of bodies present in any given sample which is volatile at any fixed temperature. The temperature reached by boiling water is the one which is usually selected. It is true that this temperature varies with the altitude and within somewhat narrow limits at the same altitude, due to variations in barometric pressure. As the air pressure to which any given body is subjected, however, is a factor in the determination of its volatile contents, it will be seen that within the altitudes at which chemical laboratories are found, the variations in volatile content will not be important. This arises from the fact that while water boils at a lower temperature, as the height above the sea level increases, the corresponding diminished air pressure permits a more ready escape of volatile matter. As a consequence, a body dried to constant weight at sea level, where the temperature of boiling water is 100°, will show the same percentage of volatile matter as if dried at an altitude where water boils at 99°. When, therefore, it is desirable to determine the volatile matter in a sample approximately at 100°, it is better to direct that it be done in a space surrounded by steam at the natural pressure rather than at exactly 100°, a temperature somewhat difficult to constantly maintain. However, where it is directed or desired to dry to constant weight exactly at 100°, it can be accomplished by means of an air-bath or by a water-jacketed-bath under pressure, or to which enough solid matter is added to raise the boiling-point to 100°. It is not often, however, that it is worth while to make any special efforts to secure a temperature of 100°. When bodies are to be dried at temperatures above 100°, such as 105°, 110°, and so on, an air-bath is the most convenient means of securing the desired end. The different kinds of apparatus to be employed will be described in succeeding paragraphs.
13. Drying at the Temperature of Boiling Water.—The best apparatus for this process is so constructed as to have an interior space entirely surrounded with boiling water or steam, with the exception of the door by which entrance is gained thereto. The metal parts of the apparatus are constructed of copper, and to keep a constant level of water and avoid the danger of evaporating all the liquid, it is advisable to have a reflux condenser attached to the apparatus. It is also well to secure entrance to the interior drying oven, not only by the door, but also by small circular openings, which serve both to hold a thermometer and to permit of the aspiration of a slow stream of dry air through the apparatus during the progress of desiccation. The gaseous bodies formed by the volatilization of the water and other matters are thus carried out of the drying box and the process thereby accelerated. The bath should be heated by a burner so arranged as to distribute the flame as evenly as possible over the base. A single lamp, while it will boil the water in the center, will not keep it at the boiling-point on the sides. The temperature of the interior of the bath will not therefore reach 100°. The interior of the oven should be coated with a non-detachable carbon paint to promote the radiation of the heat from its walls, as well as to protect the parts from oxidation where acid fumes are produced during desiccation. Instead of a reflux condenser a constant water level may be maintained in the bath by means of a mariotte bottle or other similar device.
Figure 5. Water-jacketed Drying Oven.
When a bath of this kind is arranged for use with a partial vacuum, it should be made cylindrical in shape, with conical ends, as shown in fig. 5, in order to bear well the pressure to which it is subjected. Among the many forms of steam-baths offered, the analyst will have but little difficulty in selecting one suited to his work. To avoid radiation the exterior of the apparatus should be covered with a non-conducting material.
Figure 6. Thermostat for Steam-Bath.
14. Drying In a Closed Water Oven.—When it is desired to keep the temperature of a drying oven exactly at 100° instead of at the heat of boiling water, a closed water oven with a thermostat is to be employed. The oven should be so constructed as to secure a free circulation of the water about the inner space. Since as a rule the water between the walls of the apparatus will be subjected to a slight pressure, these walls should be made strong, or the cylindrical form of apparatus should be used. The thermostat used by the Halle Station is shown in Fig. 6.[4] A ⋃ shaped tube, with a bulb on one arm and a lateral smaller tube sealed on the other, is partly filled with mercury and connected by rubber tubes on the right with the gas supply, and on the left with the burner. The end carrying the bulb is connected directly by a rubber and metal tube with the water space of the oven. This device is provided with a valve which is left open until the temperature of the drying space reaches about 95°. The tube conducting the gas is held in the long arm of the ⋃ by means of a cork through which it passes air-tight and yet is loose enough to permit of its being moved. Its lower end is provided with a long ▲ shaped slit. When the valve leading to the water space is closed and the water reaches the boiling point, the pressure of the vapor depresses the mercury in the bulb arm of the ⋃ and raises it in the other. As the mercury rises it closes the wider opening of the ▲ shaped slit, thus diminishing the flow of gas to the burner. By moving the gas entry tube up or down a position is easily found in which the temperature of the drying space, as shown by the thermometer, is kept accurately and constantly at 100°.
In a bath arranged in this way a steam condenser is not necessary. Since, however, in laboratories which are not at a higher altitude than 1,000 feet the boiling-point of water is nearly 100°, it does not seem necessary to go to so much trouble to secure the exact temperature named. There could be no practical difference in the percentage of moisture determined at 100°, and at the boiling-point of water at a temperature not more than 1° lower.
15. Drying in an Air-Bath.—In drying a substance in a medium of hot air surrounded by steam, as has been described, the process is, in reality, one of drying in air. The apparatus usually meant by the term air-bath, however, has its drying space heated directly by a lamp, or indirectly by a stratum of hot air occupying the place of steam in the oven already described. The simplest form of the apparatus is a metal box, usually copper, heated from below by a lamp. In the jacketed forms the currents of hot air produced directly or indirectly by the lamp are conducted around the inner drying oven, thus securing a more even temperature. The bodies to be dried are held on perforated metal or asbestos shelves in appropriate dishes, and the temperature to which they are subjected is determined by a thermometer, the bulb of which is brought as near as possible to the contents of the dish. One advantage of the air-bath is in being able to secure almost any desired temperature from that of the room to one of 150° or even higher. Its chief disadvantage lies in the difficulty of securing and maintaining an even temperature throughout all parts of the apparatus. Radiation from the sides of the drying oven should be prevented by a covering of asbestos or other non-combustible and non-conducting substance. The burner employed should be a broad one and give as even a distribution of the heat as possible over the bottom of the apparatus.
Figure 7. Spencer’s Drying Oven.
16. Spencer’s Air-Drying Oven.—In order to secure an even distribution of the heat in the desiccating space of the oven, Spencer has devised an apparatus, shown in the figure, in which the temperature is maintained evenly throughout the apparatus by means of a fan.[5] The oven has a double bottom, the space between the two bottoms being filled with air. The sides are also double, the space between being filled with plaster. The fan is driven by a toy engine connected with the compressed air service or other convenient method. Thermometers placed in different parts of the apparatus, while in use, show a rigidly even heat at all points so long as the fan is kept in motion. The actual temperature desired can be controlled by a gas regulator. This form of apparatus is well suited to drying a large number of samples at once. Portions of liquids and viscous masses may also be dried by enclosing them in bulbs and connecting with a vacuum.
Spencer’s oven can also be used to advantage in drying viscous liquids in a partial vacuum. For this purpose the flask A, Fig. 7, containing the substance is made with a round bottom to resist the atmospheric pressure. Its capacity is conveniently from 150 to 200 cubic centimeters. It is closed with a rubber stopper carrying a trap, H Hʹ, to keep the evaporated water from falling back. The details of the construction of the trap H are shown at the right of the figure. The vapors enter at the lateral orifice, just above the bulb, while the condensed water falls back into the bulb instead of into the flask A. A series of flasks can be used at once connected through the stopcocks G with the circular tube E leading to the vacuum. A water pump easily exhausts the apparatus, maintaining a vacuum of about twenty-seven inches. The hot air in the oven is kept in motion by the fan B, thus ensuring an even temperature in every part. The flask A may be partly filled with sand or pumice stone before the addition of the samples to be dried, and the weight of water lost is determined by weighing A before and after desiccation. If it be desired to introduce a slow current of dry air or some inert gas into A, it is easily accomplished by passing a small tube, connected with the dry air or gas supply, through the rubber stopper and extending it into the flask as far as possible without coming into contact with the contents.
17. Drying Under Diminished Air Pressure.—The temperature at which any given body loses its volatile products is conditioned largely by the pressure to which it is subjected. At an air pressure of 760 millimeters of mercury, water boils at 100° but it is volatilized at all temperatures. As the pressure diminishes the temperature at which a body loses water at a given rate falls. This is a fact of importance to be considered in drying many agricultural products. This is especially true of those containing oils and sugars, nearly the whole number. Invert sugar especially is apt to suffer profound changes at a temperature of 100°, the levulose it contains undergoing partial decomposition. Oils are prone to oxidation and partial decomposition at high temperatures in the presence of oxygen.
In drying in a partial vacuum therefore a double advantage is secured, that of a lower temperature of desiccation and in presence of less oxygen. It is not necessary to have a complete vacuum. There are few organic products which cannot be completely deprived of their volatile matters at a temperature of from 70° to 80° in a partial vacuum in which the air pressure has been diminished to about one-quarter of its normal force.
Figure 8. Electric Vacuum Drying Oven.
18. Electric Drying-Bath.—The heat of an electric current can be conveniently used for drying in a partial vacuum by means of the simple device illustrated in Fig. 8. In ordering a heater of this kind the voltage of the current should be stated. The current in use in this laboratory has a voltage of about 120, and is installed on the three wire principle. It is well to use a rheostat with the heater in order to control the temperature within the bell jar. The ground rim of the bell jar rests on a rubber disk placed on a thick ground glass or a metal plate, making an air-tight connection. A disk of asbestos serves to separate the heater from the dish containing the sample, in order to avoid too high a temperature.
19. Steam Coil Apparatus.—For drying at the temperature of superheated steam, it is convenient to use an apparatus furnished with layers or coils of steam pipes. The drying may be accomplished either in the air or in a vacuum. In this laboratory a large drying oven, having three shelves of brass steam-tubes and sides of non-conducting material, is employed with great advantage. The series of heating pipes is so arranged as to be used one at a time or collectively. Each series is furnished with a separate steam valve, and is provided with a trap to control the escape of the condensed vapors. In the bottom of the apparatus are apertures through which air can enter, which after passing through the interior of the oven escapes through a ventilator at the top. With a pressure of forty pounds of steam to the square inch and a free circulation of air, the temperature on the first shelf of the apparatus is about 98°; on the second from 103° to 104°, and on the third about 100°. The vessels containing the bodies to be dried are not placed directly on the brass steam pipes, but the latter are first covered with thick perforated paper or asbestos. For drying large numbers of samples, or large quantities of one sample, such an apparatus is almost indispensable to an agricultural laboratory.
Figure 9. Steam Coil Drying Oven.
A smaller apparatus is shown in Fig. 9. The heating part G is made of a small brass tube arranged near the bottom in a horizontal coil and continued about the sides in a perpendicular coil. Bodies placed on the horizontal shelf are thus entirely surrounded by the heating surfaces except at the top.[6] The steam pipe S is connected with the supply by the usual method, and the escape of the condensation is controlled either by a valve or trap in the usual way. The whole apparatus is covered by a bell jar B, resting on a heavy cast-iron plate P, through which also the ends of the brass coil pass. The upper surface of the iron plate may be planed, or a planed groove may be cut into it, to secure the edge of the bell jar. When the air is to be exhausted from the apparatus, a rubber washer should be placed under the rim of the bell jar. The latter piece of apparatus may either be closed, as shown in the figure, by a rubber stopper, or it is better, though not shown, to have a stopper with three holes. One tube passes just through the stopper and is connected with the vacuum; the second passes to the bottom of the apparatus and serves to introduce a slow stream of dry air or of an inert gas during the desiccation. The third hole is for a thermometer. When no movement of the residual gas in the apparatus is secured, a dish containing strong sulfuric acid S’ is placed on the iron plate and under the horizontal coil, as is shown in the figure. The sulfuric acid so placed does not reach the boiling-point of water, and serves to absorb the aqueous vapors from the residual air in the bell jar. By controlling the steam supply the desiccation of a sample can be secured in the apparatus at any desired temperature within the limit of the temperature of steam at the pressure used. Where no steam service is at hand a strong glass flask may be used as a boiler, in which case the trap end of the coil must be left open. The vacuum may be supplied by an air or bunsen pump. When a vacuum is not used an atmosphere of dry hydrogen may be supplied through H.
Figure 10. Carr’s Vacuum Drying Oven.
Figure 10. (Bis) Vacuum Oven Open.
20. Carr’s Vacuum Oven.—A convenient drying oven has been devised in this laboratory by Carr.[7] It is made of a large tube, preferably of brass. The tube may be from six to nine inches in diameter and from twelve to fifteen inches long. One end is closed air-tight by a brass end-piece attached by a screw, or brazed. The other end is detachable and is made air-tight by ground surfaces and a soft washer. In the figure this movable end-piece is shown attached by screw-nuts, but experience has shown that these are not necessary. On the upper longitudinal surfaces are apertures for the insertion of a vacuum gauge and for attachment to a vacuum apparatus.
In the figure the thermometer and aperture for introducing dry air or an inert gas are shown in the movable end disk, but they would be more conveniently placed in the fixed end. The oven is heated below by a gas burner, which conveniently should be as long as the oven. The heat is not allowed to strike the brass cylinder directly, but the latter is protected by a piece of asbestos paper.
The temperature inside of the oven can be easily kept practically constant by means of a gas regulator, not shown in the figure, or by a little attention to the lamp. For a vacuum of twenty inches a temperature of about 80° should be maintained. When the vacuum is more complete a lower temperature can be employed. This apparatus is simple in construction, strong, cheap, and highly satisfactory in use.
21. Drying in Hydrogen.—In some of the processes of agricultural analysis it becomes important to dry the sample in hydrogen or other inert gas. This may be accomplished by introducing the dry gas desired into some form of the apparatus already described. The drying may either be accomplished in an atmosphere of hydrogen practically at rest or in a more limited quantity of the gas in motion. The latter method is to be preferred by reason of its greater rapidity. The analyst has at his command many forms of apparatus designed for the purpose mentioned above. It will be sufficient here to describe only two, devised particularly for agricultural purposes.
The first one of these, designed by the author, was intended especially for drying the samples of fodders for analysis according to the methods of the Association of Agricultural Chemists.[8]
Figure 11. Apparatus for Drying in a
Current of Hydrogen.
For the purpose of drying materials contained in flasks and tubes in a current of hydrogen the apparatus shown in Fig. 11 is used. This apparatus consists of a circular box, B, conveniently made of galvanized iron, having a movable cover, S, fitted for the introduction of steam into the interior of the apparatus. Condensed steam escapes at W. A stream of perfectly pure and dry hydrogen enters at H, passes up through the material to be dried, down through the bulb V, containing sulfuric acid, and follows the direction of the arrows through the rest of the apparatus. The stream of hydrogen is thus completely dried by passing through bulbs containing sulfuric acid, on the way from one piece of the apparatus to the other. A, represents a flask such as is used, with the extraction apparatus described. The apparatus which we have used will hold eight tubes or flasks at a time, and thus a single stream of hydrogen is made to do duty eight times in drying eight separate samples. The great advantage of the apparatus is in the fact that the stream of hydrogen must pass over and through the substance to be dried. In order to prevent any sulfuric acid from being carried forward into the next tube the bulb K, above the sulfuric acid, may be filled with solid pieces of soda or potash.
This apparatus has been in use for a long time and no accidents from sulfuric acid being carried forward have occurred, and there is no danger, provided the stream of hydrogen is kept running at a slow rate. If, however, by any accident the stream of hydrogen should be admitted with great rapidity, particles of the sulfuric acid might be carried forward and spoil the next sample. To avoid any such accident as this the proposal to introduce the potash bulb has been made. The apparatus works with perfect satisfaction, and it is believed that when properly adjusted check weighings can be made by weighing the bulbs, showing their increase in weight, which will give the volatile matter, and weighing the flasks or tubes, which will show the loss of weight. The only chance for error in weighing the bulbs is that some of the volatile matter may be material which is not dissolved in sulfuric acid, and is thus carried on and out of the apparatus. The blackening of the sulfuric acid in the bulbs, in the drying of all forms of organic matter, shows that the loss in weight of such bodies is not due to water alone, but also to organic volatile substances, which are capable of being decomposed by the sulfuric acid, thus blackening it.
22. Caldwell’s Hydrogen Drying-Bath.—An excellent device for drying in hydrogen has been described by Caldwell.[9] A vessel of copper or other suitable material serves to hold the tubes containing the samples to be dried. It should be about twenty-four centimeters long, fifteen high, and eight wide. This vessel is contained in another made of the same material and of the dimensions shown in the figure. On one side the edge of this containing vessel may not be more than one centimeter high and the bath should rest against it. The other side is made higher to form a support for the drying tubes as indicated.