General Principles.—Seebeck, in 1822, made the discovery that when a junction of two dissimilar metals is heated an electromotive force is set up at the junction, which gives rise to a current of electricity when the heated junction forms part of a closed circuit. Becquerel, in 1826, attempted to apply this discovery to the measurement of high temperatures, it having been observed that in general the E.M.F. increased as the temperature of the junction was raised. No concordant results were obtained, and the same fate befell the investigations of others who subsequently attempted to produce pyrometers based on the Seebeck effect. These failures were due to several causes, but chiefly to the non-existence of reliable galvanometers, such as we now possess. It was not until 1886 that the problem was satisfactorily solved by Le Chatelier of Paris.
Although any heated junction of metals will give rise to an electromotive force, it does not follow that any pair, taken at random, will be suited to the purposes of a pyrometer. A junction of iron and copper, for example, gives rise to an E.M.F. which increases with the temperature up to a certain point, beyond which the E.M.F. falls off although the temperature rises, and finally reverses in direction—a phenomenon to which the name of “thermo-electric inversion” has been applied. Evidently, it would be impossible to measure temperatures in this case from observations of the electromotive force produced, and any couple chosen must be free from this deterrent property. Moreover, the metals used must not undergo deterioration, or alteration in thermo-electric properties, when subjected for a prolonged period to the temperature it is desired to measure. These and other considerations greatly restrict the choice of a suitable pair of metals, which, to give satisfaction, should conform to the following conditions:—
1. The E.M.F. developed by the junction should increase uniformly as the temperature rises.
2. The melting point of either component should be well above the highest temperature to be measured. An exception to this rule occurs when the E.M.F. of fused materials is employed.
3. The thermo-electric value of the couple should not be altered by prolonged heating.
4. The metals should be capable of being drawn into homogeneous wires, so that a junction, wherever formed, may always give rise to the same E.M.F. under given conditions.
It is a further advantage if the metals which fulfil the above conditions are cheap and durable.
The exacting character of these requirements delayed the production of a reliable thermo-electric pyrometer until 1886, when Le Chatelier discovered that a junction formed of platinum as one metal, and an alloy of 90 per cent. of platinum and 10 per cent. of rhodium as the other, gave concordant results. In measuring the E.M.F. produced, Le Chatelier took advantage of the moving-coil galvanometer introduced by d’Arsonval, which possessed the advantages of an evenly-divided scale and a dead-beat action. This happy combination of a suitable junction with a simple and satisfactory indicator immediately established the reliability of the thermo-electric method of measuring temperatures. As platinum melts at 1755° C., and the rhodium alloy at a still higher temperature, a means was thus provided of controlling most of the industrial operations carried out in furnaces.
So far, the effect of heating the junction has been considered without regard to the temperature of the remainder of the circuit, and it is necessary, before describing the construction of practical instruments, to consider the laws governing the thermo-electric circuit, the simplest form of which is represented in fig. 2. One of the wires is connected at both ends to separate pieces of the other wire, the free ends of which are taken to the galvanometer Two junctions, A and B, are thus formed, which evidently act in opposition; for if on heating A the direction of current be from A to B, then on heating B the direction will be from B to A. Hence if A and B were equally heated no current would flow in the circuit, the arrangement being equivalent to two cells of equal E.M.F. in opposition. Thermal junctions are formed at each of the galvanometer terminals, but the currents to which they give rise, when the temperature changes, are opposed and cancel each other. The law which holds for this circuit may be expressed thus:—
“If in a thermo-electric circuit there be two junctions, A and B, the electromotive force developed is proportional to the difference in temperature between A and B.”
It is customary to refer to the two junctions as the “hot” and “cold” junctions; but it is important to remember that fluctuations in the temperature of either will alter the reading on the galvanometer or indicator.
A second law, which applies to all thermo-electric circuits, is that “the E.M.F. developed is independent of the thickness of the wire.” This does not mean that the deflection of the galvanometer is the same whether thin or thick wires are used to form the junction. The deflection depends upon the current flowing through the circuit, and this, according to Ohm’s law, varies inversely as the total resistance of the circuit. Consequently, the use of thin wires of a given kind will tend to give a less deflection than in the case of thick wires, as the resistance of the former will be greater, and unless the resistance of the galvanometer be great compared with that of the junction, the difference in deflection will be conspicuous. The E.M.F., however, is the same under given conditions, whatever thickness of wire be used.
Reference to fig. 2 will show that in order to realise this circuit in practice, one of the wires forming the couple must be used in the form of leads to the galvanometer. This can readily be done if the material of the wire is cheap; but if platinum or other expensive metal be used, and the galvanometer be some yards distant, the question of cost necessitates a compromise, and the circuit is then arranged as in fig. 3. The wires forming the hot junction are brought to brass terminals T T, from which copper wires lead to the galvanometer G. This arrangement results in three effective junctions, viz. the hot junction A to B; the junction A to brass, and the junction B to brass. It will be seen that the two junctions of copper to brass are in opposition, and cancel each other for equal heating; and the same applies to the galvanometer connections. A circuit thus composed of three separate junctions does not permit of a simple expression for the net E.M.F. under varying temperature conditions, and to avoid errors in readings care must be taken to prevent any notable change of temperature at the terminals T T in a practical instrument arranged as in the diagram.
A point of practical utility in thermo-electric work is the fact that if a wire be interrupted by a length of other metal, as indicated at C in fig. 3, no current will be set up in a circuit if both joints are equally heated, as the electromotive forces generated at each junction are in opposition. It is thus possible to interrupt a circuit by a plug-key or switch, without introducing an error; always provided that an even temperature prevails over the region containing the joints.
Another useful fact is that if two wires be brought into contact, they may be fastened over the joint by soldering or using a third metal, without alteration of thermo-electric value, except in rare cases. Thus a copper-constantan or iron-constantan junction may suitably be united by silver solder, using borax as a flux, thus avoiding the uncertainty of contact which must always occur when the wires are merely twisted together. Welding, however, is preferable to soldering.
Metals used for Thermal Junctions.—Until recent years it was customary to employ a platinum-rhodioplatinum or platinum-iridioplatinum junction for all temperatures beyond the scope of the mercury thermometer. The almost prohibitive price of these metals has caused investigations to be made with a view to discovering cheaper substitutes, with successful results up to 1000° C. or 1800° F., thus comprehending the range of temperatures employed in many industrial processes. Above this temperature the platinum series of metals are still used for accurate working, but it will be of great advantage if the range measurable by cheap or “base” metals can be further extended. Promise in this direction is afforded by the properties of fused metals when used in thermal junctions. An investigation by the author has shown that in general the E.M.F. developed by a junction does not undergo any sudden change when one or both metals melt, but continues as if fusion had not occurred. By making arrangements to maintain the continuity of the circuit after fusion, it may be possible to read temperatures approximating to the boiling points of metals such as copper and tin, both of which are over 2000° C. The base metals are not so durable as platinum and kindred metals, but as the cost of replacement is negligible, this drawback is of little importance. Moreover, base-metal junctions usually develop a much higher E.M.F. than the platinum metals, which enables stronger and cheaper galvanometers to be used as indicators.
Thermal Junctions used in Pyrometers.
| Couple. | Upper limit to which | |
| Junction may be used. | ||
| Deg. | Deg. | |
| Cent. | Fahr. | |
| Platinum and rhodioplatinum (10 per cent. Rh) | 1400 | 2550 |
| 2 Rhodioplatinum alloys of different composition | 1600 | 2900 |
| Platinum and iridioplatinum (10 per cent. Ir) | 1100 | 2000 |
| Nickel and constantan | 900 | 1650 |
| Nickel and copper | 800 | 1475 |
| Nickel and carbon | 1000 | 1850 |
| Nickel and iron | 1000 | 1850 |
| Iron and constantan | 900 | 1650 |
| Copper and constantan | 800 | 1475 |
| Silver and constantan | 800 | 1475 |
| 2 Nickel chrome alloys of different composition | ||
| (Hoskin’s alloys) | 1100 | 2010 |
| Nickel-chrome alloy and nickel-aluminium alloy | 1100 | 2010 |
| 2 Iron-nickel alloys of different composition | 1000 | 1850 |
The electromotive force developed by a junction of any given pair of metals when heated to a given temperature varies according to the origin of the metals. It is not unusual, for example, for two samples of 10 per cent. rhodioplatinum, obtained from different sources, to show a difference in this respect of 40 per cent. when coupled with the same piece of platinum. Equal or greater divergences may be noted with other metals; and hence the replacement of a junction can only be effected, with accuracy, by wires from the same lengths of which the junction formed a part. As showing how platinum itself is not uniform, it may be mentioned that almost any two pieces of platinum wire, if not from the same length, will cause a deflection on a sensitive galvanometer when made into a junction and heated. It is therefore customary for makers to obtain considerable quantities of wire of a given kind, homogeneous as far as possible, in order that a number of identical instruments may be made, and the junctions replaced, when necessary, without alteration of the scale of the indicator.
The alloy known as “constantan,” which figures largely in the foregoing table, is composed of nickel and copper, and is practically identical with the alloy sold as “Eureka” or “Advance.” It has a high specific resistance, and a very small temperature coefficient, and is much used for winding resistances. Couples formed of constantan and other metals furnish on heating an E.M.F. several times greater than that yielded by couples of the platinum series, and show an equally steady rise of E.M.F. with temperature. This alloy has proved of great service in connection with the thermo-electric method of measuring temperatures. Couples formed of nickel-chrome alloys, known as “Hoskin’s alloys,” have been introduced into Britain by the Foster Instrument Company, which may be used continuously to 1100° C., and for occasional readings up to 1300° C. Another couple, much used in America, consists of an alloy of 90 per cent. nickel and 10 per cent. chromium, and an alloy of 98 per cent. nickel and 2 per cent. aluminium, which may be used up to 1100° C. Other couples, formed of alloys of nickel, chromium, iron, aluminium, etc., have been introduced by different makers, but have not proved so satisfactory as those mentioned above.
Changes in Thermal Junctions when constantly used.—No metal appears to be able to withstand a high temperature continuously without undergoing some physical alteration; and for this reason the E.M.F. developed by a given junction is liable to change after a period of constant use. At temperatures above 1100° C., platinum, for example, undergoes a notable change in a comparatively short period, but below 1000° C., the change is very slight, and if this range be not exceeded, a platinum-rhodioplatinum or iridioplatinum junction may be used for years without serious error arising from this cause. This liability to change is one of the factors which restricts the range of thermal junctions, which should never be used continuously beyond the temperature at which the alteration commences to become large. A second cause of discrepancy is the possible alteration in the composition of an alloy, due to one of the constituents leaving in the form of vapour, as is noted with iridioplatinum alloys, from which the iridium volatilises in tangible quantities above 1100° C., causing a fall of 10 per cent. or more in the thermo-electric value of the junction of these alloys with platinum. Constantan appears to be very stable in its thermo-electric properties, and the various junctions in which it plays a part show a high degree of stability if not overheated. Rhodioplatinum alloys are very stable, and for temperatures exceeding 1100° C. a junction of two of these alloys, of different composition, is more durable than one in which pure platinum is used. An extended series of tests on base-metal junctions made in America by Kowalke showed that continuous heating of couples as received from the makers altered the E.M.F. considerably, the change in some cases representing over 100° C. on the indicator. A stable condition, due to the relief of strains or other change, was finally reached, and the conclusion drawn that the materials should be thoroughly annealed before calibration. It is desirable in all cases periodically to test the junctions at some standard temperature, and if any conspicuous error be noted, to replace the old junction by a new one.
In addition to the errors due to slow physical changes, a junction may be altered considerably, if imperfectly protected, owing to the chemical action of furnace gases, or of solids with which the junction may come into contact. The vapours of metals such as lead or antimony are very injurious; and platinum in particular is seriously affected by vapours containing phosphorus, if in a reducing atmosphere. So searching is the corrosive action of furnace gases that adequate protection of the junction is essential if errors and damage are to be avoided. When a wire has once been corroded, a junction made with it will not develop the same E.M.F. as before.
Electromotive Force developed by Typical Junctions.—The following table exhibits the E.M.F. generated by several junctions for a range of 100° C., taken at the middle part of the working range in each case. These figures are subject to considerable variation, according to the origin of the metals.
| Couple. | E.M.F. in millivolts for |
| a rise of 100° at middle | |
| of working range. | |
| Platinum-rhodioplatinum (10 per cent. Rh) | 1·1 |
| Platinum-iridioplatinum (10 per cent. Ir) | 1·2 |
| Nickel-constantan | 2·3 |
| Copper-constantan | 5·8 |
| Nickel-copper | 6·1 |
| Iron-constantan | 6·7 |
| Hoskin’s alloys | 7·4 |
It will be noted that the base-metal junctions give much higher values than the platinum series, and hence can be used with a less sensitive, and therefore cheaper, indicator. Base-metal junctions are also, in consequence of the greater E.M.F. furnished, capable of yielding more sensitive readings over a selected range of temperature.
Practical Forms of Thermocouples.—When expensive junctions are employed, wires of the minimum thickness consistent with strength and convenience of construction are used, a diameter of No. 25 standard wire gauge being suitable. A common arrangement is shown in fig. 4, in which J is the hot junction, the wires from which are passed through thin fireclay tubes which serve as insulators (or through twin-bore fireclay) to the reels R R, in the head of the pyrometer, upon which a quantity of spare wire is wound to enable new junctions to be made when required. Two brass strips, S, are screwed down on to the wires at one end, and are furnished with screw terminals at the other end, from which wires are taken to the galvanometer or indicator. A protecting-tube, T, surrounds the wires and hot junction. The head, H, may be constructed of wood, fibre, or porcelain, and should be an insulator for electricity and heat. There are various modifications in use, but the general method described is adopted by most makers. In order to guard against errors arising from alterations in the temperature of the cold junctions in the end of the pyrometer, some firms construct the head so as to leave a hollow space, through which cold water is constantly circulated (fig. 5), the arrangement being known as a “water-cooled head.” In some forms the supply of spare wires is made to take the form of two spiral springs in a hollow head, the upper ends of the springs being taken to terminals.
The choice of a protecting-tube is a matter of considerable importance. Obviously, such a tube should not soften at the highest temperature attained, and when expensive metals are used to form the junction the sheath should not be permeable to gases or vapours. It should also, if possible, be a good conductor of heat, so that the junction may respond quickly to a change of temperature in its surroundings, and should be mechanically strong. It is difficult to secure all these properties in any single material, and the choice of a sheath is decided by the conditions under which the couple is to be used. The substances employed, and their properties and special uses, may be enumerated as follows:—
1. Iron or Mild Steel.—For temperatures not exceeding 1100° C. iron or mild steel covers are cheap and efficient from the standpoint of conductivity, although liable to deteriorate owing to oxidation. The tendency to oxidise is greatly diminished by “calorising” the exterior by Ruder’s process, in which the iron is heated in a mixture of metallic aluminium and oxide of aluminium, a surface alloy being formed which resists oxidation. A result nearly as good may be obtained by smearing the surface with fine aluminium powder, and bringing to a white heat. This treatment greatly prolongs the life of an iron sheath. Some makers employ an inner steel tube round the wires, and an outer tube which comes into contact with the furnace gases, corrosion of the latter being detected before the inner tube has given way and exposed the junction. Some makers do not consider it safe to expose heated platinum to an iron surface, with only air intervening, and hence use an inner cover of silica or porcelain, which the outer iron or steel tube protects from mechanical damage. For ordinary work seamless steam or hydraulic steel tubing, with a welded end, is satisfactory; but for dipping into molten lead or other metals the tube should be bored from the solid. The great advantage of an iron or steel sheath is its mechanical strength, which protects the couple from damage in case of rough usage.
2. Nichrom.—Certain alloys of nickel and chromium, and especially that known as Nichrom II, may be kept at 1100° C. without oxidising to any appreciable extent; and hence sheaths of this material may be used up to the temperature named. In addition to being more durable than iron, nichrom possesses the same advantages of strength and good conductivity; on the other hand, it is more costly.
3. Molybdenum.—This metal, which possesses a melting point of about 2500° C., may be dipped in molten brass, bronze, copper, etc., without being attacked, and has been used to form the tip of a protecting-tube designed to measure the temperature of molten alloys. A junction covered only by a thin tube of molybdenum quickly attains the temperature of its surroundings.
4. Graphite and Graphite Compositions.—Carbon has the highest melting point of all known substances, and in the form of artificial or Acheson graphite may be easily machined to any desired shape. Graphite sheaths are sometimes used for immersion in molten metals, but at 1000° C. and higher Acheson graphite oxidises easily and becomes friable. It is a good conductor of heat, but is easily broken. Compositions of natural graphite and refractory earths, such as Morgan’s “Salamander,” are inferior to pure graphite in conductivity, but are stronger and not readily oxidised, and may be used to form sheaths for temperatures up to 1400° C. or possibly higher, when penetration of furnace gases to the junction is not of moment.
5. Porcelain.—This material, in its best forms, may be used up to 1400° C., but must be efficiently glazed to prevent the ingress of furnace gases to the junction. It is easily broken by a blow, and when circumstances permit should be protected by an iron covering-sheath. The variety known as “Marquardt” has been found very satisfactory for high-reading thermal couples. Porcelain is not a good conductor of heat, and a junction encased in it does not respond quickly to external changes in temperature.
6. Vitrified Silica.—This substance, which may be worked in the oxy-hydrogen blowpipe, is largely used as a protecting-tube. It is not advisable, however, to use it for continuous work above 1100° C., as beyond this temperature devitrification occurs, and the tube becomes porous. It is a fairly good conductor of heat, and withstands rapid changes in temperature without cracking. It is very brittle, and for this reason is generally encased in iron.
7. Alundum.—This material is made from fused bauxite, and has a melting point of 2050° C. A special form of alundum, used for protecting-tubes, is non-porous up to 1300° C., and forms a satisfactory covering. Alundum is a moderately good conductor of heat, but is easily broken.
8. Carborundum.—This is an electric furnace product, which may be heated above 2000° C. without damage. For making into pyrometer tubes, it is bonded with a suitable material, and baked after shaping. Carborundum, and the amorphous variety known as “silfrax,” have proved useful for protecting junctions at temperatures as high as 1600° C. The thermal conductivity is relatively good, but the tubes are easily broken.
9. Magnesia.—Tubes of this material, which melts at a temperature considerably above 2000° C., have been used for special work. Magnesia is a poor conductor of heat, and has little mechanical strength.
10. Zirconia.—This is a very refractory material, its melting point exceeding 2500° C. It may be made into a vitreous variety, which is non-porous and proof against sudden temperature changes. At present, only a moulded form of pyrometer tube, made from zirconia powder, is available, the material worked in this manner being termed “zirkite.” Although zirconia is a bad conductor of heat, its other qualities are such that it forms an excellent material for work at the highest temperatures possible for thermal junctions; and when the vitreous variety is available, may come into extended use.
It will be seen from the foregoing that the ideal protecting-tube has yet to be found, and the user must choose the one which comes nearest to his requirements. Special consideration must be given in cases when chemical fumes are present, and a sheath selected which is not attacked or penetrated by them.
Returning to the junction, it is advisable always to weld the wires, and not to rely upon the contact resulting from twisting them together. Platinum and the platinum alloys may be welded readily by placing the junction in a coal-gas blowpipe fed with oxygen instead of air. For work at lower temperatures the platinum metals may be soldered by means of a small quantity of gold, in the flame of a Bunsen burner.
When cheap metals are used for the junction the construction may be considerably modified, and often with advantage. In fig. 6, for example, which represents a thermocouple made by A. Gallenkamp & Co., the metals used are copper and constantan, and the hot junction, fastened by silver solder, is supplemented by a cold junction of the same metals located in the head. The copper wire from the hot junction passes directly to a copper terminal, from whence a copper wire lead is carried to the galvanometer; and the same procedure is carried out with the copper wire from the cold junction, thus realising the circuit shown in fig. 2. The cold junction is kept in oil, the temperature of which is registered by a short thermometer, thus enabling (as will be explained later) the correct temperature of the hot junction to be deduced under any circumstances. In this instrument twin-bore fireclay is used to insulate the wires, and the protecting-tube is of iron—which suffices for the upper limit (800° C.) to which the junction may be used. Iron and constantan could be used in this manner by employing iron leads to the galvanometer.
Another type of instrument, rendered practicable by the use of cheap metals, and which may be termed the “heavy type,” is constructed of thick pieces of the metals welded together instead of wires, thus ensuring greater strength and longer life. Messrs Crompton & Co. were the first to introduce thermocouples of this type, consisting of a heavy steel tube, to one end of which a nickel rod is welded, the other end being free, and the length of the rod suitably insulated from the steel tube; leads for the rod and tube being taken to the galvanometer. Fig. 7 shows a couple of this kind, made by Paul, consisting of an iron tube down the middle of which a constantan rod is passed, insulated from the tube by magnesia. At the tapered end the two metals are welded together, and at the free end a special cap, fitted over the tube and rod, the contact parts being insulated from one another, serves to enable leads to be taken to the galvanometer. Similar thermocouples are made by the Foster Instrument Company (fig. 8), and are simple, cheap, and reliable up to 900° C. with an iron-constantan couple, and to 1100° C. with nichrom couples. When worn out they may be replaced, at a trifling cost, by others made from the same batch of metal.
The drawback to the use of carbon as one of the materials for a junction is the difficulty experienced in securing a good contact with the metal with which it is coupled. In nickel-carbon junctions the contact is sometimes ensured by the aid of a spring, which presses the two substances together. Such an arrangement is evidently not so reliable as one in which the materials are welded, and a defective contact, arising from any cause, would lead to serious error. A preferable plan is to screw both the nickel and carbon rods into a cross-piece of either element.
When applying a thermal junction to the measurement of surface temperatures, such as steam-pipes or the exterior of furnaces, the wires may be passed through a thin disc of metal, about ¼ in. in diameter, and soldered at the back. Suitable materials are copper and constantan, soldered to a thin copper disc with silver solder, and brought to a cold junction in the head of the instrument as shown in fig. 6. The terminal piece of the insulation may be made of hard wood, with the holes countersunk so as to cover the solder and enable the wood to touch the disc, which, when pressed on the hot surface, will then rapidly acquire the temperature. The author has found, by trials under varying circumstances, that this method of measuring surface temperatures gives reliable and concordant results. For very high surface temperatures a platinum disc, with one of the usual platinum metal couples soldered to the disc with pure silver, and a piece of twin-bore fireclay brought to the back of the disc, will be found to suffice for most cases arising in practice. A small blowpipe flame is best for soldering the wires to the disc, borax being used as flux in the first case; but no flux is necessary in soldering the platinum metals with pure silver.
In deciding upon the length of a thermocouple it must be remembered that the temperature recorded is that prevailing in the region of the hot junction. When the temperature of a furnace is uniform it is sufficient to allow the end of the thermocouple to protrude about 12 inches into the interior, but when following the change of temperature undergone by objects in a furnace the end must be located near the objects. If the distance from the exterior of the furnace to the objects exceed 2 feet, the thermocouple should be inserted through the roof so as to hang vertically, as if placed through the side it would droop by its own weight at high temperatures. The distance between the exterior of the furnace and the cold junctions should be at least 15 inches in all cases in which the heating of the cold junction is not automatically compensated. After inserting the couple the opening through the furnace wall should be closed by means of suitable luting-clay.
In certain instances, such as flues, it is necessary to use a long instrument in a horizontal position. A rail may then be placed across the flue, at a suitable place, to serve as a support and so to prevent drooping.
Liquid Element Thermocouples.—An investigation by the author and A. W. Grace has shown that the continuity of the E.M.F. produced by a rising temperature is not interrupted by fusion, except in the cases of bismuth and antimony, which both show an abrupt change in thermo-electric properties at the melting point. It would therefore appear feasible to measure temperatures by constructing a thermocouple so as to retain the circuit after fusion, the advantage gained being that the range is restricted by the boiling point of the metals instead of the melting point and higher readings are rendered possible. The boiling points of some of the common metals are appended:—
| Metal. | Boiling Point. | |
| Deg. C. | Deg. F | |
| Aluminium | 1800 | 3270 |
| Silver | 1955 | 3550 |
| Tin | 2270 | 4120 |
| Copper | 2310 | 4190 |
| Nickel | 2330 | 4225 |
| Iron | 2450 | 4440 |
From inspection of these figures, it will be seen that if a suitable couple could be obtained, common metals might be used to measure temperatures equalling or even exceeding the limit of the range covered by wire junctions of metals of the platinum series. Instead of using two metals, graphite might form one member of the couple, provided that no objection to its use existed on other grounds.
The form of thermocouple designed by the author to permit of the use of molten elements is shown in fig. 9. A rod of refractory material, R, is perforated longitudinally by two holes, down which are passed rods of the thermo-elements, A and B. The lower ends of A and B are inserted in a graphite block G, which is jointed on its upper face to R; the whole being surrounded by the refractory cover C. On either or both of the elements melting, the circuit is maintained through G, which serves also to prevent the mixing of A and B when molten, whilst not affecting the E.M.F. developed. In order to allow for the expansion of the metals on melting, A and B are made to fit loosely in R. When inserted in a furnace to a depth represented by EF, only the portion of the metals adjacent to the closed end will melt, the outer parts remaining solid. At present it has not been found possible to procure the refractory parts in a form suited to commercial use, but when this obstacle is overcome this type of thermocouple should prove of service for measuring temperatures beyond the scope of ordinary base-metal junctions.
Indicators for Thermo-electric Pyrometers.—As the electromotive force developed by a single junction when heated is small, a sensitive galvanometer is required to indicate the minute current flowing through the circuit. Delicate millivoltmeters, of the moving-coil type, are universally employed, as they possess the advantage of an evenly-divided scale combined with the requisite degree of sensitiveness. The original d’Arsonval galvanometer, consisting of a coil suspended by a metallic strip between the poles of a horse-shoe magnet, was used by Le Chatelier, who, by its aid, was enabled to lay the foundations of this branch of pyrometry. Three forms of this instrument are now in use, viz. (a) the suspended coil “mirror” type; (b) the suspended coil “pointer” type; and (c) the pivoted type. Examples of each will now be described.
Fig. 10 represents a mirror galvanometer working on the d’Arsonval principle, designed by Gen. Holden, F.R.S. The horse-shoe magnet is laminated, and an iron core, supported by a pillar, is placed between the poles. The coil, which moves in the space between the core and the poles of the magnet, is suspended by a thin, flat strip of phosphor-bronze, which carries a small circular mirror. A similar phosphor-bronze strip is fastened to the lower part of the coil, and is continued to an adjusting-screw in the base. The ends of the suspension strips communicate with the terminals of the galvanometer, and a current entering at one terminal passes through the metallic suspensions and the coil to the other. The effect of passing a current through the coil, which is located in a powerful magnetic field is to produce an axial movement tending to twist the suspension strips, which movement is greatly magnified by a spot of light reflected from the mirror on to a distant scale. When the current ceases, the untwisting of the strip restores the coil to its former position. Galvanometers of this type are remarkably “dead-beat” in action, that is, the movement and restoration of the coil are accomplished without vibration. A semi-transparent scale, placed at 1 metre distance, and 50 centimetres long, is suitable for use with this galvanometer. When used in workshops, it is necessary to protect a mirror galvanometer from the vibrations produced by machinery, which would cause the spot of light to become unsteady. The best method of effecting this is shown in fig. 11, which represents the mode of suspension devised by W. J. Lambert for use in the Royal Gun Factory, Woolwich Arsenal. The usual supports of the galvanometer are abolished, and the instrument suspended from the ring of a brass tripod, so as to keep three springs partly in compression. When suspended in this manner, a mirror galvanometer is quite suited to commercial use; in the quiet of the laboratory the ordinary supports may be employed. The advantage gained by using the mirror type is that a much longer scale is possible than with instruments furnished with a pointer, and hence greater accuracy in determining temperature readings may be secured.
In suspended coil instruments furnished with a pointer, the construction differs only in detail from the foregoing. In place of the mirror, a light pointer is attached to the suspension so as to rest on the coil and a scale is furnished over which the pointer moves. Fig. 12 is an example of this type, made by Messrs Siemens, the suspension being contained in the tube which rises from the body of the instrument. The maximum length of scale moved over by the extremity of the pointer is about 6 inches, as a longer and therefore heavier pointer would reduce the sensitiveness below the point requisite for thermo-electric work.
In the double-pivoted type, the suspension is eliminated, and pivots are fastened to each end of the moving coil which rest in bearings. The turning of the coil is made to compress a hair spring, made of phosphor-bronze; and when the current ceases the unwinding of this spring restores the coil to its former position. The coil carries a pointer which moves over a scale. These instruments are not so sensitive as those in which the coil is suspended, but can be made sufficiently sensitive to work with any kind of junction in practical use. The pivoted form is cheaper and stronger than the suspended type, and is used whenever sufficiently sensitive.
The “Uni-pivot” galvanometer, made by R. W. Paul, is shown in figs. 13 and 17. The coil, which carries the pointer, is circular, and moves round a spherical core of iron placed between the poles of the magnet. A hole is drilled in the iron core, and the coil rests on a single bearing at the bottom of this hole. A phosphor-bronze control-spring serves to restore the coil to the zero position. The lessened friction due to the use of a single pivot enables this instrument to be made very sensitive when needed, so that a relatively small rise in the temperature of a junction may cause the pointer to traverse the whole length of the scale.
Special Features of Indicators.—All moving-coil instruments, whether suspended or pivoted, are liable to alteration of the zero point owing to what is termed “creep.” The suspension strip, when first fixed in position, generally possesses a certain amount of initial torsion, which comes into operation gradually and causes a slight movement of the coil. Similarly, in a pivoted instrument, the strength or shape of the control-spring undergoes a gradual alteration at first, causing the pointer to move away from the zero position. For this reason adjusting arrangements are fitted by means of which the spot of light or pointer may be brought back to the zero. This creeping ceases after a time—often requiring twelve months—and if not subjected to any strain, error from this cause does not recur to any notable extent. With a mirror galvanometer it is better to move the scale, or turn the galvanometer round on its axis to restore the correct zero, rather than to twist the coil back; but with a fixed scale and pointer the only remedy is to turn the coil bodily round. In a single-pivot indicator constantly used in the author’s laboratory, the creep amounted to a movement of the end of the pointer through an angle of 2 degrees in the first few months, since when, after the lapse of several years, no further alteration has occurred. It is advisable to test the zero point of an indicator from time to time by breaking the circuit, and if an error be discovered the pointer should be re-set, or an allowance made in taking a reading.
The resistance of an indicator should be so high that the readings should not be perceptibly altered by any fluctuations in the resistance of the circuit which may arise in practice. If leads of considerable length were used to connect the pyrometer with the indicator, and were subject to fairly large alterations of temperature, the consequent changes in the resistance of such leads would be noticeable on a low-resistance indicator; and similarly, if a pyrometer were inserted at different depths in a furnace at separate times, thus heating up varying lengths of the junction wires, a discrepancy would arise for the same reason. The resistance of an indicator, however, cannot be raised beyond a certain point without reducing the sensitiveness below the required limit. A mirror galvanometer of the type described may have a resistance—partly in the coil and partly in an added series resistance—of 1000 ohms or more, and still be sufficiently sensitive; and in the latest types of instruments provided with pointers the resistance may be made as high as 1000 ohms, although it is more usually 400 to 500 ohms. Many indicators are in use, however, in which the resistance is 100 ohms or less. As, from Ohm’s law, the current varies inversely as the total resistance in the circuit, any alteration in resistance should be small relatively to the total to render the error negligible. This point is made clear in the following example:—