In fact, a number of thin plates of water are exposed on both sides to the most intense action of flame and heated air; so that steam of a high pressure is produced in great abundance and with considerable rapidity. The plates forming the boiler are bolted together by strong iron ties, extending across the boiler, at right angles to the plates, as represented in the figure. The distance between the plates is two inches.

There are ten flat chambers of this kind for water, and intermediately between them ten flues. Under the flues is the fire-place, or grate, containing six square feet of fuel in vivid combustion. The chambers are all filled to about two thirds of their depth with water, and the other third is left for steam. The water chambers, throughout the whole series, communicate with each other both at top and bottom, and are held together by two large bolts. By releasing these bolts, at any time, the chambers fall asunder; and by screwing them up they may be all made tight again. The water is supplied to the boiler by a forcing-pump, and the steam issues from the centre of one of the flues at the top.

These boilers are constructed to bear a pressure of 400 or 500 lbs. on the square inch; but the average pressure of the steam on the safety valve is from 60 to 100. There are 100 square feet of surface in contact with the water exposed to the fire. The stages which such an engine performs are eight miles, at the end of which a fresh supply of fuel and water are taken in. It requires about two bushels of coke for each stage.

The steam carriage of Mr. Hancock differs from that of Mr. Gurney in this—that in the former the passengers and engine are all placed on the same carriage. The boiler is placed behind the carriage; and there is an engine-house between the boiler and the passengers, the latter being placed in the fore part of the vehicle; so that all the machinery is behind them. The carriages are adapted to carry 14 [Pg438] passengers, and weigh, exclusive of their load, about 3¹⁄₂ tons, the tires of the wheels being about 3¹⁄₂ inches in breadth. Mr. Hancock states, that the construction of his boiler is of such a nature, that, even in the case of bursting, no danger is to be apprehended, nor any other inconvenience than the stoppage of the carriage. He states that, while travelling about nine miles an hour, and working with a pressure of about 100 lbs. on the square inch, loaded with thirteen passengers, the carriage was suddenly stopped. At first the cause of the accident was not apparent; but, on opening one of the cocks of the boiler, it was found that it contained neither steam nor water. Further examination proved that the boiler had burst. On unscrewing the bolts, it was found that there were several large holes in the plates of the water-chamber, through which the water had flowed on the fire, but neither noise nor explosion, nor any dangerous consequences, ensued.

"The base of the boiler and the summit are composed of cross pieces, cylindrical within and square without; there are holes bored through these cross pieces, and inserted through the whole is an air tube. The inner hole of the lower surface, and the under hole of the upper surface, are rather larger than the other ones. Round the air tube is placed a small cylinder, the collar of which fits round the larger aperture on the inner surface of the lower frame, and the under surface of the upper frame-work. These are both drawn together by screws from the top; these cross pieces are united by connecting pieces, the whole strongly bolted together; so that we obtain, in one tenth of the space, and with one tenth of the weight, the same heating surface and power as is now obtained in other and low-pressure boilers, with incalculably [Pg439] greater safety. Our present experimental boiler contains 250 superficial feet of heating surface in the space of 3 feet 8 inches high, 3 feet long, and 2 feet 4 inches broad, and weighs about 8 cwt. We supply the two cylinders with steam, communicating by their pistons with a crank axle, to the ends of which either one or both wheels are affixed as may be required. One wheel is found to be sufficient, except under very difficult circumstances, and when the elevation is about one foot in six to impel the vehicle forward.

"The cylinders of which the boiler is composed are so small as to bear a greater pressure than could be produced by the quantity of fire beneath the boiler; and if any one of these cylinders should be injured by violence, or any other way, it would become merely a safety valve to the rest. We never, with the greatest pressure, burst, rent, or injured our boiler; and it has not once required cleaning, after having been in use twelve months."

Dr. Church of Birmingham has obtained a succession of patents for contrivances connected with a locomotive engine for stone roads; and a company, consisting of a considerable number of individuals, possessing sufficient capital, has been formed in Birmingham, for carrying into effect his designs, and working carriages on his principle. The present boiler of Dr. Church is formed of copper. The water is contained between two sheets of copper, united together by copper nails, in a manner resembling the way in which the cloth forming the top of a mattress or cushion is united with the cloth which forms the bottom of it, except that the nails or pins, which bind the sheets of copper, are much closer together. The water, in fact, seems to be "quilted" or "padded" in between two sheets of thin copper. This double sheet of copper is formed into an oblong rectangular box, the interior of which is the fire-place and ash-pit, and over the end of which is the steam-chest. The great extent of surface exposed to the immediate action of the fire causes steam to be produced with great rapidity.

Various other projects for the application of steam engines on common roads were in a state of progressive improvement, [Pg440] when the greater advantages attending railways were considered so manifest, that considerable doubts were raised, whether, supposing the problem of the application of the steam engine on common roads to be successfully solved, it could ever be attended with the same economy and effect, as by the adoption of a railway. Among the projects which promised a successful issue, may be mentioned the locomotive engines contrived by Messrs. Maudslay and Field, by Colonel Maceroni, and by Mr. Scott Russell. These and others have, however, been abandoned, mainly, we believe, from the impression, that wherever traffic can exist, sufficiently extensive to render the application of steam power profitable, a railway must always supersede a common road; and that, even in the limited traffic to be expected on branches to the great railways, horse power applied to railways would be attended with more economy than steam power applied on stone roads.

CHAP. XIII.

STEAM NAVIGATION.

[Pg441]
TOC  INX

The manner in which the steam-engine is rendered an instrument for the propulsion of vessels must in its general features be so familiar to every one as to require but short explanation. A shaft is carried across the vessel, being continued on either side beyond the timbers: to the extremities of this shaft, on the outside of the vessel, are fixed a pair of wheels constructed like undershot water-wheels, having attached to their rims a number of flat boards called paddle-boards. As the wheels revolve, these paddle-boards strike the water, driving it in a direction contrary to that in which it is intended the vessel should be propelled. The moving force imparted to the water thus driven backwards is necessarily accompanied by a re-action upon the vessel through the medium of the paddle-shaft, by which the vessel is propelled forwards. On the paddle-shaft two cranks are constructed, similar to the cranks already described on the axle of the driving wheels of a locomotive engine. These cranks are placed at right angles to each other, so that when either is in its highest or lowest position the other shall be horizontal. They are driven by two steam-engines, which are placed in the hull of the vessel below the paddle-shaft. In the earlier steam-boats a single steam-engine was used, and in that case the unequal action of the engine on the crank was equalised by a fly-wheel. This, however, has been long [Pg443] since abandoned in European vessels, and the use of two engines is now almost universal. By the relative position of the cranks it will be seen, that when either crank is at its dead points, the other will be in the positions most favourable to its action, and in all intermediate positions the relative efficiency of the cranks will be such as to render their combined action very nearly uniform.

The steam-engines used to impel vessels may be either condensing engines, similar to those of Watt, and such as are used in manufactures generally, or they may be non-condensing and high-pressure engines, similar in principle to those used on railways. Low-pressure condensing engines are, however, universally used for marine purposes in Europe and to some extent in the United States. In the latter country, however, high-pressure engines are also in pretty general use, on rivers where lightness is a matter of importance.

The arrangement of the parts of a marine engine differs in some respects from that of a land engine. The limitation of space, which is unavoidable in a vessel, renders greater compactness necessary. The paddle-shaft on which the cranks to be driven by the engine are constructed being very little below the deck of the vessel, the beam and connecting rod could not be placed in the position in which they usually are in land engines, without carrying the machinery to a considerable elevation above the deck. This is done in the steam-boat engines used on the American rivers; but it would be inadmissible in steam-boats in general, and more especially in sea-going steamers. The connecting rods, therefore, instead of being presented downwards towards the cranks which they drive, must, in steam-vessels, be presented upwards, and the impelling force received from below. If, under these circumstances, the beam were in the usual position above the cylinder and piston-rod, it must necessarily be placed between the engine and the paddle-shaft. This would require a depth for the machinery which would be incompatible with the magnitude of the vessel. The beam, therefore, of marine engines, instead of being above the cylinder and piston, is placed below them. To the top of the [Pg445] piston-rods cross pieces are attached of greater length than the diameter of the cylinders, so that their extremities shall project beyond the cylinders. To the ends of these cross pieces are attached by joints the rods of a parallel motion: these rods are carried downwards, and are connected with the ends of two beams below the cylinder, and placed on either side of it. The opposite ends of these beams are connected by another cross piece, to which is attached a connecting rod, which is continued upwards to the crank-pin, to which it is attached, and which it drives. Thus the beam, parallel motion, and connecting rod of a marine engine, is similar to that of a land engine, only that it is turned upside down; and in consequence of the impossibility of placing the beam directly over the piston-rod, two beams and two systems of parallel motion are provided, one on each side of the engine, acted upon by, and acting on the piston-rod and crank by cross pieces.

The proportion of the cylinders differs from that usually observed in land engines, for like reasons. The length of the cylinder of land engines is generally greater than its diameter, in the proportion of about two to one. The cylinders of marine engines are, however, commonly constructed with a diameter very little less than their length. In proportion, therefore, to their power their stroke is shorter, which infers a corresponding shortness of crank and a greater limitation of play of all the moving parts in the vertical direction. The valves and the gearing by which they are worked, the air-pump, the condenser, and other parts of the marine engines, do not materially differ from those already described in land engines.

These arrangements of a marine engine will be more clearly understood by reference to fig. 119.[35], in which is represented a longitudinal section of a marine engine with its boiler as placed in a steam-vessel. The sleepers of oak, supporting the engine, are represented at X, the base of the engine being secured to these by bolts passing through them [Pg446] and the bottom timbers of the vessel; S is the steam-pipe leading from the steam-chest in the boiler to the slides c, by which it is admitted to the top and bottom of the cylinder. The condenser is represented at B, and the air-pump at E. The hot well is seen at F, from which the feed is taken for the boiler; L is the piston-rod connected by the parallel motion a with the beam H, working on a centre K, near the base of the engine. The other end of the beam I drives the connecting rod M, which extends upwards to the crank which it works upon the paddle-shaft O. Q R is the framing by which the engine is supported. The beam here exhibited is shown on dotted lines as being on the further side of the engine. A similar beam similarly placed, and moving on the same axis, must be understood to be at this side connected with the cross head of the piston in like manner by a parallel motion, and with a cross piece attached to the lower end of the connecting rod and to the opposite beam. The eccentric which works the slides is placed upon the paddle shaft O, and the connecting arm which drives the slides may be easily detached when the engine requires to be stopped. The section of the boiler, grate, and flues, is represented at W U. The safety-valve y is enclosed beneath a pipe carried up beside the chimney, and is inaccessible to the engine-man; h are the cocks for blowing the salted water from the boiler; and I I the feed-pipe.

The general arrangement of the engine-room of a steam-vessel is represented in fig. 120.

The nature of the effect required to be produced by marine engines does not render either necessary or possible that great regularity of action which is indispensable in a steam-engine applied to the purposes of manufacture. The agitation of the surface of the sea will cause the immersion of the paddle-wheels to be subject to great variation, and the resistance produced by the water to the engine will undergo a corresponding change. The governor, therefore, and other parts of the apparatus, contrived for giving to the engine that great regularity required in manufactures, are omitted in nautical engines, and nothing is introduced save what is [Pg447] necessary to maintain the machine in its full working efficiency.

To save space, marine boilers are constructed so as to produce the necessary quantity of steam within the smallest possible dimensions. With this view a more extensive surface in proportion to the capacity of the boiler is exposed to the action of the fire. The flues, by which the flame and heated air are conducted to the chimney, are so constructed that the heat may act upon the water on every side in thin oblong shells or plates. This is accomplished by constructing the flues so as to traverse the boiler backwards and forwards several times before they terminate [Pg448] in the chimney. Such an arrangement renders the expense of the boilers greater, but their steam-producing power is proportionally augmented, and experiments made by Mr. Watt, at Birmingham, have proved that such boilers with the same consumption of fuel will produce, as compared with common land boilers, an increased evaporation in the proportion of about three to two.

The form and arrangement of the water-spaces and flues in marine boilers may be collected from the sections of the boilers used in some of the government steamers, exhibited in figs. 121, 122, 123. A section made by a horizontal plane passing through the flues is exhibited in fig. 121. The furnaces F communicate in pairs with the flues E, the air following the course through the flues represented by the arrows. The flue E passes to the back of the boiler, then returns to the front, then to the back again, and is finally carried back to the front, where it communicates at C with the curved flue B, represented in the transverse vertical section, fig. 122. This curved flue B finally terminates in the chimney A. There are in this case three independent boilers, each worked by two furnaces communicating with the same system of flues; and in the curved flues B, fig. 122., by which the air is finally conducted through the chimney, are placed three independent [Pg449] dampers, by means of which the furnace of each boiler can be regulated independently of the other, and by which each boiler may be separately detached from communication with the chimney. The letters of reference in the horizontal section, fig. 121., correspond with those in the transverse vertical section, fig. 122., E representing the commencement of the flues, and C their termination.

A longitudinal section of the boiler made by a vertical plane extending from the front to the back is given in fig. 123., where F, as before, is the furnace, G the grate-bars sloping downwards from the front to the back, H the fire-bridge, C the commencement of the flues, and A the chimney. An elevation of the front of the boiler is represented in fig. 124., showing two of the fire-doors closed, and the other two removed, displaying the position of the grate-bars in front. Small openings are also provided, closed by proper doors, by which access can be had to the under side of the flues between the foundation timbers of the engine for the purpose of cleaning them.

Each of these boilers can be worked independently of the others. By this means, when at sea, the engine may be worked by any two of the three boilers, while the third is being cleaned and put in order. In all sea-going steamers multiple boilers are at present provided for this purpose.

In the boilers here represented the flues are all upon the same level, winding backwards and forwards without passing one above the other. In other boilers, however, the flues, [Pg450] after passing backwards and forwards near the bottom of the boiler, turn upwards and pass backwards and forwards through a level of the water nearer its surface, finally terminating in the chimney. More heating surface is thus obtained with the same capacity of boiler.

The most formidable difficulty which has been encountered in the application of the steam-engine to sea-voyages has arisen from the necessity of supplying the boiler with sea-water instead of pure fresh water. The sea-water is injected into the condenser for the purpose of condensing the steam, and it is thence, mixed with the condensed steam, conducted as feeding water into the boiler.

But besides the deposition of salt sediment in a loose form, some of the constituents of sea-water having an attraction for the iron of the boiler, collect upon it in a scale or crust in the same manner as earthy matters held in solution by spring-water are observed to form and become incrusted on the inner surface of land-boilers and of common culinary vessels.

The coating of the inner surface of a boiler by incrustation and the collection of salt sediment in its lower parts, are attended with effects highly injurious to the materials of the boiler. The crust and sediment thus formed within the boiler are almost non-conductors of heat, and placed, as they are, between the water contained in the boiler and the metallic plates which form it, they obstruct the passage of heat from the outer surface of the plates in contact with the fire to the water. The heat, therefore, accumulating in the boiler-plates so as to give them a much higher temperature than the water within the boiler, has the effect of softening them, and by the unequal temperature which will thus be imparted to the lower plates which are incrusted, compared with the higher parts which may not be so, an unequal expansion is produced, by which the joints and seams of the boiler are loosened and opened, and leaks produced.

These injurious effects can only be prevented by either of two methods; first, by so regulating the feed of the boiler that the water it contains shall not be suffered to reach the point of saturation, but shall be so limited in its degree of saltness that no injurious incrustation or deposit shall be formed; secondly, by the adoption of some method by which the boiler may be worked with fresh water. This end can only be attained by condensing the steam by a jet of fresh water, and working the boiler continually by the same water, since a supply of fresh water sufficient for a boiler worked in the ordinary way could never be commanded at sea.

This process of blowing out, on the due and regular observance of which the preservation and efficiency of the boiler mainly depend, is too often left at the discretion of the engineer, who is, in most cases, not even supplied with the proper means of ascertaining the extent to which the process should be carried. It is commonly required that the engineer should blow out a certain portion of the water in the boiler every two hours, restoring the level by a feed of equivalent amount; but it is evident that the sufficiency of the process founded on such a rule must mainly depend on the supposition that the evaporation proceeds always at the same rate, which is far from being the case with marine boilers. An indicator, by which the saltness of the water in the boiler would always be exhibited, ought to be provided, and the process of blowing out should be regulated by the indications of that instrument. To blow out more frequently than is necessary is attended with a waste of fuel; for hot water is thus discharged into the sea while cold water is introduced in its place, and consequently all the heat necessary to produce the difference of the temperatures of the water blown out and the feed introduced is lost. If, on the other hand, the process of blowing out be observed less frequently than is necessary, then more or less incrustation and deposit [Pg453] may be produced, and the injurious effects already described ensue.

As the specific gravity of water holding salt in solution is increased with every increase of the strength of the solution, any form of hydrometer capable of exhibiting a visible indication of the specific gravity of the water contained in the boiler would serve the purpose of an indicator, to show when the process of blowing out is necessary, and when it has been carried to a sufficient extent. The application of such instruments, however, would be attended with some practical difficulties in the case of sea-boilers.

The temperature at which a solution of salt boils under a given pressure varies considerably with the strength of the solution; the more concentrated the solution is, the higher will be its boiling temperature under the same pressure. A comparison, therefore, of a steam-gauge attached to the boiler, and a thermometer immersed in it, showing the pressure and the temperature, would always indicate the saltness of the water; and it would not be difficult so to graduate these instruments as to make them at once show the degree of saltness.

If the application of the thermometer be considered to be attended with practical difficulty, the difference of pressures under which the salt water of the boiler and fresh water of the same temperature boil, might be taken as an indication of the saltness of the water in the boiler, and it would not be difficult to construct upon this principle a self-registering instrument, which would not only indicate but record from hour to hour the degree of saltness of the water. A small vessel of distilled water being immersed in the water of the boiler would always have the temperature of that water, and the steam produced from it communicating with a steam-gauge, the pressure of such steam would be indicated by that gauge, while the pressure of the steam in the boiler under which pressure the salted water boils might be indicated by another gauge. The difference of the pressures indicated by the two gauges would thus become a test by which the saltness of the water in the boiler would be measured. The two pressures might be made to act on opposite ends of the same column of [Pg454] mercury contained in a siphon tube, and the difference of the levels of the two surfaces of the mercury would thus become a measure of the saltness of the water in the boiler. A self-registering instrument founded on this principle formed part of the self-registering steam-log which I proposed to introduce into steam-vessels some time since.

The ordinary method of blowing out the salted water from a boiler is by a pipe having a cock in it leading from the boiler through the bottom of the ship, or at a point low down at its side. Whenever the engineer considers that the water in the boiler has become so salted that the process of blowing out should commence, he opens the cock communicating by this pipe with the sea, and suffers an indefinite and uncertain quantity of water to escape. In this way he discharges, according to the magnitude of the boiler, from two to six tons [Pg455] of water, and repeats this at intervals of from two to four hours, as he may consider to be sufficient. If, by observing this process, he prevents the boiler from getting incrusted during the voyage, he considers his duty to be effectually discharged, forgetting that he may have blown out many times more water than is necessary for the preservation of the boiler, and thereby produced a corresponding and unnecessary waste of fuel. In order to limit the quantity of water discharged, Messrs. Seaward have adopted the following method. In fig. 125. is represented a transverse section of a part of a steam-vessel; W is the water-line of the boiler, B is the mouth of a blow-off pipe, placed near the bottom of the boiler. This pipe rises to A, and turning in the horizontal direction, A C is conducted to a tank T, which contains exactly a ton of water. This pipe communicates with the tank by a cock D, governed by a lever H. When this lever is moved to D′, the cock D is open, and when it is moved to K, the cock D is closed. From the same tank there proceeds another pipe E, which issues from the side of the [Pg456] vessel into the sea governed by a cock F, which is likewise put in connection with the lever H, so that it shall be opened when the lever H is drawn to the position F′, the cock D′ being closed in all positions of the lever between K and F′. Thus, whenever the cock F communicating with the sea is open, the cock D communicating with the boiler is closed, and vice versâ, both cocks being closed when the lever is in the intermediate position K. By this arrangement the boiler cannot, by any neglect in blowing off, be left in communication with the sea, nor can more than a ton of water be discharged except by the immediate act of the engineer. The injurious consequences are thus prevented which sometimes ensue when the blow-off cocks are left open by any neglect on the part of the engineer. When it is necessary to blow off, the engineer moves the lever H, to the position D′. The pressure of the steam in the boiler on the surface of the water W forces the salted water or brine up the pipe B A, and through the open cock C into the tank, and this continues until the tank is filled: when that takes place, the lever is moved from the position D′ to the position F′, by which the cock D is closed, and the cock F opened. The water in the tank flows through the pipe E into the sea, air being admitted through the valve V, placed at the top of the tank, opening inwards. A second ton of brine is discharged by moving the lever back to the position D′, and subsequently returning it to the position F′; and in this way the brine is discharged ton by ton, until the supply of water from the feed which replaces it has caused both the balls in the indicator to sink to the bottom.

To save the heat of the brine, a method has been adopted in the marine engines constructed by Messrs. Maudslay and Field similar to one which has been long practised in steam-boilers, and in various apparatus for the warming of buildings. The current of heated brine is conducted from the boiler through a tube which is contained in another, through which the feed is introduced. The warm current of brine, therefore, as it passes out, imparts a considerable portion of its heat to the cold feed which comes in; and it is found that by this expedient the brine discharged into the sea may be reduced to a temperature of about 100°.

This expedient is so effectual that when the apparatus is properly constructed, and kept in a state of efficiency, it may be regarded as nearly a perfect preventive against the incrustation, and the deposition of salt in the boilers, and is not attended with any considerable waste of fuel.

This contrivance has been of late years revived by Mr. Samuel Hall of Basford, near Nottingham, with a view to supersede in marine engines the necessity of using sea-water in the boilers. Mr. Hall proposes to make marine boilers with fresh water to condense the steam without injection, by a tubulated condenser, and to provide by the distillation of sea-water the small quantity of fresh water which would be necessary to make good the waste. These condensers have been introduced into several steam-vessels: in some they have been continued, and in others abandoned, and various opinions are entertained of their efficacy. I have not been able to obtain the results of any satisfactory experiments on them, and cannot therefore form a judgment of their usefulness. Mr. Watt abandoned these condensers from finding that the condensation of the steam was not sufficiently sudden, and that consequently at the commencement of the stroke the piston was subject to a resistance which [Pg459] injuriously diminished the amount of the moving power, whereas condensation by jet was almost instantaneous, and the efficiency of the piston throughout the entire stroke was more uniform.

Mr. Watt also found that a fur collected around the tubes of the condenser, so as to obstruct the free passage of heat from the steam to the water of the cold cistern; and that, consequently, the efficiency of the condenser was gradually impaired, and could only be restored by frequent cleansing.

It is stated by Mr. Hall that a vacuum is preserved in his condensers as perfect as that which is maintained in the ordinary condensers by injection. It is objected, on the other hand, that without the injection water and the air which accompanies it being introduced into his condensers, Mr. Hall uses as large and powerful an air-pump as those which are used in engines of equal power condensing by injection; that, consequently, the vacuum which is maintained is produced, not as it ought to be altogether by the condensation of steam, but by the air-pump drawing off the uncondensed steam. To whatever extent this may be true, the efficacy of the machine, as indicated by the barometer-gauge, is only apparent; since as much power is necessary to pump away any portion of uncondensed vapour as is obtained by the vacuum produced by the absence of that vapour.

A tubular condenser of the form proposed by Mr. Hall is represented in fig. 126.; a is the upper part of the condenser to which steam is admitted from the slide after having worked the piston; k is the section of a thin plate, forming the top of the condenser, perforated with small holes, in which the tubes are inserted so as to be steam-tight and water-tight. Water is admitted to flow around these tubes between the top k and the bottom d of the condenser, so as to keep them constantly at a low temperature. The steam passes from a through the tubes to the lower chamber f of the condenser, where it is reduced to water by the cold to which it has been exposed. A supply of cold water is constantly pumped through the condenser, so as to keep the tubes at a low temperature. The air-pump g is of the usual construction, having valves in the piston opening upwards, and [Pg460] similar valves in the cover of the pump also opening upwards. The water formed by the condensed steam in f is drawn through the foot-valve, and after passing through the piston-valves, is discharged by the up-stroke of the piston into the hot well. Any air, or other permanent gas, which may be admitted by leakage through the tubes of the condenser, or by any other means, is likewise drawn out by this pump, and when drawn into the hot well is carried from thence to the feeding apparatus of the boiler, to which it is transferred by the feed-pump.