While Watt was endeavouring to overcome these and other difficulties, in the construction of the machine, his partner, Dr. Roebuck, became embarrassed, by the failure of his undertaking in the Borrowstowness coal and salt works; and he was unable to supply the means of prosecuting with the necessary vigour the projected manufacture of the new engines.

The important results of Watt's labours having happily at this time become more publicly known, Mr. Matthew Boulton, whose establishment at Soho, near Birmingham, was at that time the most complete manufactory for metal-work in England, and conducted with unexampled enterprise and spirit, proposed to purchase Dr. Roebuck's interest in the patent. This arrangement was effected in the year 1773, and in the following year Mr. Watt removed to Soho, where a portion of the establishment was allotted to him, for the erection of a foundery, and other works necessary to realise his inventions on a grand scale.

The patent which had been granted in 1769 was limited to a period of fourteen years, and would consequently expire about the year 1783. From the small progress which had hitherto been made in the construction of engines upon the new principle, and from the many difficulties still to be encountered, and the large expenditure of capital which must obviously be incurred before any return could be obtained, it was apparent that unless an extension of the patent right could be obtained, Boulton and Watt could never expect any advantage adequate to the risk of their great [Pg132] enterprise. In the year 1774 an application was accordingly made to parliament for an extension of the patent, which was supported by the testimony of Dr. Roebuck, Mr. Boulton, and others, as to the merits and probable utility of the invention. An Act was accordingly passed, in 1775, extending the term of the patent until the year 1800.

"An Act for vesting in James Watt, engineer, his executors, administrators, and assigns, the sole use and property of certain steam engines, commonly called fire engines, of his invention, throughout his majesty's dominions, for a limited time:

"And whereas the said James Watt hath employed many years, and a considerable part of his fortune, in making experiments upon steam engines, commonly called fire engines, with a view to improve those very useful machines, by which several very considerable advantages over the common steam engines are acquired; but upon account of the many difficulties which always arise in the execution of such large and complex machines, and of the long time requisite to make the necessary trials, he could not complete his intention before the end of the year 1774, when he finished some large engines as specimens of his construction, which have succeeded, so as to demonstrate the utility of the said invention:

"And whereas, in order to manufacture these engines with the necessary accuracy, and so that they may be sold at moderate prices, a considerable sum of money must be previously expended in erecting mills and other apparatus; and as several years and repeated proofs will be required before any considerable part of the public can be fully convinced of the utility of the invention, and of their interest to adopt the same, the whole term granted by the said letters patent may probably elapse before the said James Watt can receive an advantage adequate to his labour and invention:

"And whereas, by furnishing mechanical power at much less expense, and in more convenient forms, than has hitherto been done, his engines may be of great utility, in facilitating [Pg133] the operations in many great works and manufactures of this kingdom; yet it will not be in the power of the said James Watt to carry his invention into that complete execution which he wishes, and so as to render the same of the highest utility to the public of which it is capable, unless the term granted by the said letters patent be prolonged, and his property in the said invention secured for such time as may enable him to obtain an adequate recompense for his labour, time, and expense:

"To the end, therefore, that the said James Watt may be enabled and encouraged to prosecute and complete his said invention, so that the public may reap all the advantages to be derived therefrom in their fullest extent: it is enacted,

"That from and after the passing of this Act, the sole privilege and advantage of making, constructing, and selling the said engines hereinbefore particularly described, within the kingdom of Great Britain, and his majesty's colonies and plantations abroad, shall be, and are hereby declared to be, vested in the said James Watt, his executors, administrators, and assigns, for and during the term of twenty-five years," &c. &c.

It is necessary to recollect, that notwithstanding the extensive and various application of steam power in the arts and manufactures, at the time to which our narrative has now reached, the steam engine had never been employed for any other purpose save that of raising water by working pumps. The motion, therefore, which was required was merely an upward force, such as was necessary to elevate the piston of a pump, loaded with the column of water which it raised. The following then is a description of the improved engine of Watt, by which such work was proposed to be performed:—

In the cylinder represented at C (fig. 21.), the piston P moves steam-tight. It is closed at the top, and the piston [Pg134] rod, being accurately turned, runs in a steam-tight collar, B, furnished with a stuffing-box, and is constantly lubricated with melted tallow. A funnel is screwed into the top of the cylinder, through which, by opening a stop-cock, melted [Pg135] tallow is permitted from time to time to fall upon the piston within the cylinder, so as to lubricate it, and keep it steam-tight. Two boxes, A A, called the upper and lower steam boxes, contain valves by which steam from the boiler may be admitted and withdrawn. These steam boxes are connected by a tube of communication T, and they communicate with the cylinder at the top and bottom by short tubes represented in the figure. The upper steam box A contains one valve, by which a communication with the boiler may be opened or closed at pleasure. The lower valve box contains two valves. The lower valve I communicates with the tube T′, leading to the condenser D, which being opened or closed, a communication is made or cut off at pleasure, between the cylinder C and the condenser D. A second valve, or upper valve H, which is represented closed in the figure, may be opened so as to make a free communication between the cylinder C and the tube T, and by that means between the cylinder C, below the piston and the space above the piston. The condenser D is submerged in a cistern of cold water. At the side there enters it a tube, E, governed by a cock, which being opened or closed to any required extent, a jet of cold water may be allowed to play in the condenser, and may be regulated or stopped, at pleasure. This jet, when playing, throws the water upwards in the condenser towards the mouth of the tube T′, as water issues from the rose of a watering pot. The tube S proceeds from the boiler, and terminates in the steam box A, so that the steam supplied from the boiler constantly fills that box. The valve G is governed by levers, whose pivots are attached to the framing of the engine, and is opened or closed at pleasure, by raising or lowering the lever G′. The valve G, when open, will therefore allow steam to pass from the boiler through the short tube to the top of the piston, and this steam will also fill the tube T. If the lower valve H be closed, its circulation beyond that point will be stopped; but if the valve H be open, the valve I being closed, then the steam will circulate equally in the cylinder, above and below the piston. If the valve I be open, then steam will rush through the tube T′ into the condenser; but this escape of the steam will be [Pg136] stopped, if the valve I be closed. The valve H is worked by the lever H′, and the valve I by the lever I′.

The valve G is called the upper steam valve, H the lower steam valve, I the exhausting valve, and E the condensing valve.

From the bottom of the condenser D proceeds a tube leading to the air-pump, which is also submerged in the cistern of cold water. In this tube is a valve M, which opens outwards from the condenser towards the air-pump. In the piston of the air-pump N is a valve which opens upwards. The piston-rod Q of the air-pump is attached to a beam of wood called a plug frame, which is connected with the working beam by a flexible chain playing on the small arch-head immediately over the air-pump. From the top of the air-pump barrel above the piston proceeds a pipe or passage leading to a small cistern, B, called the hot well. The pipe which leads to this well, is supplied with a valve, K, which opens outwards from the air pump barrel towards the well. From the nature of its construction, the valve M admits the flow of water from the condenser towards the air-pump, but prevents its return; and, in like manner, the valve K admits the flow of water from the upper part of the air-pump barrel into the hot well B, but obstructs its return.

Let us now consider how these valves should be worked in order to move the piston upwards and downwards with the necessary force. It is in the first place necessary that all the air which fills the cylinder, the tubes and the condenser shall be expelled. To accomplish this it is only necessary to open at once the three valves G, H, and I. The steam then rushing from the boiler through the steam-pipe S, and the open valve G will pass into the cylinder above the piston, will fill the tube T, pass through the lower steam valve H, will fill the cylinder C below the piston, and will pass through the open valve I into the condenser. If the valve E be closed so that no jet shall play in the condenser, the steam rushing into it will be partially condensed by the cold surfaces to which it will be exposed; but if the boiler supply it through the pipe S in sufficient abundance, it will rush with violence through the cylinder and all the passages, and its pressure in the [Pg137] condenser D, combined with that of the heated air with which it is mixed, will open the valve M, and it will rush through mixed with the air into the air-pump barrel N. It will press the valves in the air-pump piston upwards, and, opening them, will rush through, and will collect in the air-pump barrel above the piston. It will then, by its pressure, open the valve K, and will escape into the cistern B.

Throughout this process the steam, which mixed with the air fills the cylinder, condenser and air-pumps will be only partially condensed in the last two, and it will escape mixed with air through the valve K, and this process will continue until all the atmospheric air which at first filled the cylinder, tubes, condenser and air-pump barrel shall be expelled through the valve K, and these various spaces shall be filled with pure steam. When that has happened let us suppose all the valves closed. In closing the valve I the flow of steam to the condenser will be stopped, and the steam contained in it will speedily be condensed by the cold surface of the condenser, so that a vacuum will be produced in the condenser, the condensed steam falling in the form of water to the bottom. In like manner, and for like reasons, a vacuum will be produced in the air-pump. The valve M, and the valves in the air-pump piston will be closed by their own weight.

By this process, which is called blowing through, the atmospheric air, and other permanent gases, which filled the cylinder, tubes, condenser and air-pump are expelled, and these spaces will be a vacuum. The engine is then prepared to be started, which is effected in the following manner:—The upper steam valve G is opened, and steam allowed to flow from the boiler through the passage leading to the top of the cylinder. This steam cannot pass to the bottom of the cylinder, since the lower steam valve H is closed. The space in the cylinder below the piston being therefore a vacuum, and the steam pressing above it the piston will be pressed downwards with a corresponding force. When it has arrived at the bottom of the cylinder the steam valve G must be closed, and at the same time the valve H opened. The valve I leading to the condenser being also closed, the steam [Pg138] which fills the cylinder above the piston is now admitted to circulate through the open valve H below the piston, so that the piston is pressed equally upwards and downwards by steam, and there is no force to resist its movement save its friction with the cylinder. The weight of the pump rods on the opposite end of the beam being more than equivalent to overcome this the piston is drawn to the top of the cylinder, and pushes before it the steam which is drawn through the tube T, and the open valve H, and passes into the cylinder C below the piston.

When the piston has thus arrived once more at the top of the cylinder, let the valve H be closed, and at the same time the valves G and I opened, and the condensing cock E also opened, so as to admit the jet to play in the condenser. The steam which fills the cylinder C below the piston, will now rush through the open valve I into the condenser which has been hitherto a vacuum, and there encountering the jet, will be instantly converted into water, and a mixture of condensed steam and injected water will collect in the bottom of the condenser. At the same time, the steam proceeding from the boiler by the steam pipe S to the upper steam box A, will pass through the open steam valve G to the top of the piston, but cannot pass below it because of the lower steam valve H being closed. The piston, thus acted upon above by the pressure of the steam, and the space in the cylinder below it being a vacuum, its downward motion is resisted by no force but the friction, and it is therefore driven to the bottom of the cylinder. During its descent the valves G, I, and E remained open. At the moment it arrives at the bottom of the cylinder, all these three valves are closed, and the valve H opened. The steam which fills the cylinder above the piston is now permitted to circulate below it, by the open valve H, and the piston being consequently pressed equally upwards and downwards will be drawn upwards as before by the preponderance of the pump rods at the opposite end of the beam. The weight of these rods must also be sufficiently great to draw the air-pump piston N upwards. As this piston rises in the air-pump, it leaves a vacuum below it into which the water and air collected in the condenser will be drawn through the valve M, which opens outwards. When the [Pg139] air-pump piston has arrived at the top of the barrel, which it will do at the same time that the steam piston arrives at the top of the cylinder, the water and the chief part of the air or other fluids which may have been in the condenser will be drawn into the barrel of the air-pump, and the valve M being closed by its own weight, assisted by the pressure of these fluids they cannot return into the condenser. At the moment the steam piston arrives at the top of the cylinder, the valve H is closed, and the three valves G, I, and E are opened. The effect of this change is the same as was already described in the former case, and the piston will in the same manner and from the same causes be driven downwards. The air-pump piston will at the same time descend by the force of its own weight, aided by the weight of the plug-frame attached to its rod. As it descends, the air below it will be gradually compressed above the surface of the water in the bottom of the barrel, until its pressure becomes sufficiently great to open the valves in the air-pump piston. When this happens, the valves in the air-pump piston, as represented on a large scale in fig. 22., will be opened, and the air will pass through them above the piston. When the piston comes in contact with the water in the bottom of the barrel, this water will likewise pass through the open valves. When the piston has arrived at the bottom of the air-pump barrel, the valves in it will be closed by the pressure of the fluids above them. The next ascent of the steam piston will draw up the air-pump piston, and with it the fluids in the pump barrel above it. As the air-pump [Pg140] piston approaches the top of its barrel, the air and water above it will be drawn through the valve K into the hot cistern B. The air will escape in bubbles through the water in that cistern, and the warm water will be deposited in it.

If the latent heat of steam be taken at 1000°, a cubic inch of water in the state of steam may be considered for the purposes of this computation, as equivalent to one cubic inch of water at 1212°. Now the question is, how many cubic inches of water at 60° must be mixed with this, in order that the [Pg141] mixture may have the temperature of 100°? This will be easily computed. As the cubic inch of water at 1212° is to be reduced to 100°, it must be deprived of 1112° of its temperature. On the other hand, as many inches of water at 60° as are to be added, must be raised in the same mixture to the temperature of 100°, and therefore each of these must receive 40° of temperature. The number of cubic inches of water necessary to be added will therefore be determined by finding how often 40° are contained in 1112°. If 1112 be divided by 40, the quotient will be 27·8. Hence it appears, that to reduce the water in the condenser to the temperature of 100°, supposing the temperature of the water injected to be 60°, it will be necessary to supply by the injection cock very nearly twenty-eight times as much water as passes through the cylinder in the state of steam; and therefore if it be supposed that all the water evaporated in the boiler passes through the cylinder, it follows that about twenty-eight times as much water must be thrown into the condenser as is evaporated in the boiler.

From these circumstances it will be evident that the cold cistern in which the condenser and air-pump are submerged, must be supplied with a considerable quantity of water. Independently of the quantity drawn from it by the injection valve, as just explained, the water in the cistern itself must be kept down to a temperature of about 60°. The interior of the condenser and air-pump being maintained by the steam condensed in them at a temperature not less than 100°; the outer surfaces of these vessels consequently impart heat to the water in the cold cistern, and have therefore a tendency to raise the temperature of that water. To prevent this, a pump called the cold pump, represented at L in fig. 21., is provided. By this pump water is raised from any convenient reservoir, and driven through proper tubes into the cold cistern. This cold pump is wrought by the engine, the rod being attached to the beam. Water being, bulk for bulk, heavier the lower its temperature, it follows that the water supplied by the cold pump to the cistern will have a tendency to sink to the bottom, pressing upwards the warmer water contained in it. A waste-pipe is provided, by which this [Pg142] water is drained off, and the cistern therefore maintained at the necessary temperature.

From what has been stated, it is also evident that the hot well B, into which the warm water is thrown by the air-pump, will receive considerably more water than is necessary to feed the boiler. A waste-pipe, to carry off this, is also provided; and the quantity necessary to feed the boiler is pumped up by a small pump, O, the rod of which is attached to the beam, as represented in fig. 21., and which is worked by the engine. The water raised by this pump is conducted to a reservoir from which the boiler is fed, by means which will be hereafter explained.

We shall now explain the manner in which the machine is made to open and close the valves at the proper times. By referring to the explanation already given, it will be perceived that at the moment the piston reaches the top of the cylinder, the upper steam valve G must be open, to admit the steam to press it down; while the exhausting valve I must be opened, to allow the steam to pass to the condenser; and the condensing valve E must be opened, to let in the water necessary for the condensation of the steam; and at the same time the lower steam valve H must be closed, to prevent the passage of the steam which has been admitted through G. The valves G, I, and E must be kept open, and the valve H kept closed, until the piston arrives at the bottom of the cylinder, when it will be necessary to close all the three valves, G, I, and E, and to open the valve H, and the same effects must be produced each time the piston arrives at the top and bottom of the cylinder. All this is accomplished by a system of levers, which are exhibited in fig. 21. The pivots on which these levers play are represented on the framing of the engine, and the arms of the levers G′, H′, and I′, communicating with the corresponding valves G, H, and I, are represented opposite a bar attached to the rod of the air-pump, called the plug frame. This bar carries certain pegs and detents, which act upon the arms of the several levers in such a manner that, on the arrival of the beam at the extremities of its play upwards and downwards, the levers are so struck that the valves are opened and closed at the proper [Pg143] times. It is needless to explain all the details of this arrangement. Let it be sufficient, as an example of all, to explain the method of working the upper steam valve G. When the piston reaches the top of the cylinder, a pin strikes the arm of the lever G′, and throws it upwards: this, by means of the system of levers, pulls the arm of the valve G downwards, by which the upper steam valve is raised out of its seat, and a passage is opened from the steam pipe to the cylinder. The valve is maintained in this state until the piston reaches the bottom of the cylinder, when the arm G′ is pressed downwards, by which the arm G is pressed upwards, and the valve restored to its seat. By similar methods the levers governing the other three valves, H, I, and E, are worked.

The valves used in these engines were of the kind called spindle valves. They consisted of a flat circular plate of bell metal, A B, fig. 23., with a round spindle passing perpendicularly through its centre, and projecting above and below it. This valve, having a conical form, was fitted very exactly, by grinding into a corresponding circular conical seat, A B C D, fig. 24., which forms the passage which it is the office of the valve to open and close. When the valve falls into its seat, it fits the aperture like a plug, so as entirely to stop it. The spindle plays in sockets or holes, one above and the other below the aperture which the valve stops; these holes keep the valve in its proper position, so as to cause it to drop exactly into its place.

In the experimental engine made by Mr. Watt at Kinneal, he used cocks, and sometimes sliding covers, like the regulator described in the old engines; but these he found very soon to become leaky. He was, therefore, obliged to change them for the spindle valves just described, which, being truly [Pg144] ground, and accurately fitted in the first instance, were not so liable to go out of order. These valves are also called puppet clacks, or button valves.

In the earlier engines constructed by Watt, the condensation was produced by the contact of cold surfaces, without injection. The reason of rejecting the method of condensing by injection was, doubtless, to avoid the injurious effects of the air, which would always enter the condenser, in combination with the water of condensation, and vitiate the vacuum. It was soon found, however, that a condenser acting by cold surfaces without injection, being necessarily composed of narrow pipes or passages, was liable to incrustation from bad water, by which the conducting power of the material of the condenser was diminished; so that, while its outer surface was kept cold by the water of the cold cistern, the inner surface might, nevertheless, be so warm that a very imperfect condensation would be produced.

CHAP. VI.

[Pg145]
TOC  INX

"I have made considerable alterations in our engine lately, particularly in the condenser. That which I used at first was liable to be impaired, from incrustations from bad water; therefore we have substituted one which works by an injection. In pursuing this idea I have tried several kinds, and have at last come to one, which I am not inclined to alter. It consists of a jack-head pump, shut at bottom, with a common clack bucket, and a valve in the cover of the pump, to discharge the air and water. The eduction steam pipe, which comes from the cylinder, communicates with this pump both above and below the bucket, and has valves to prevent anything from going back from the pump to the eduction pipe. The bucket descends by its own weight, and is raised by the engine when the great piston descends, being hung to the outer end of the great lever: the injection is made both into the upper part of this pump and into the eduction pipe, and operates beyond my ideas in point of quickness and perfection."

Besides the difficulty arising from incrustation, Watt found the tubulated condensers, and indeed all other expedients for condensing by cold surfaces, subject to a fatal objection. They did not condense instantaneously, and although they were capable of ultimately effecting the condensation, yet that process was not completed until a great part of the stroke of the piston was made. Thus during more or less of the stroke the uncondensed steam resisted the piston, and robbed the moving power of a part of its effect. This objection has ever attended condensation by surface.

To make the pistons move sufficiently steam-tight in these early imperfect cylinders, Watt contrived a packing formed of a collar of hemp, or tow, as represented in fig. 27. The bottom of the piston was formed of a circular plate of a diameter nearly, but not altogether equal to the interior diameter of the cylinder. The part of the piston above this was considerably less in diameter, so that the piston was surrounded by a circular groove or channel two inches wide, into which hemp or soft rope, called gasket, was run, so as to form the packing. The top of the piston was placed over this, having a rim or projecting part, which entered the circular groove and pressed upon the packing, the cover being pressed downwards by screws passing through the piston. The lower part of the groove round the piston was rounded with a curve, so that the pressure on the packing might force the latter against the inner surface of the cylinder. This packing was kept supplied with melted tallow, as already described, from the funnel, screwed into the top of the cylinder. The metallic edges of the piston were by this means prevented from coming into contact with the surface of the cylinder, which was only pressed upon by the stuffing or packing projecting beyond these.

"Mr. Wilkinson has improved the art of boring cylinders; so that I promise, upon a 72 inch cylinder, being not further distant from absolute truth than the thickness of a thin sixpence in the worst part. I am labouring to improve the regulators; my scheme is to make them acute conical valves, shut by a weight, and opened by the force of the steam. They bid fair for success, and will be tried in a few days."

The person here alluded to was Mr. John Wilkinson, of Bersham near Chester, who, about the year 1775, contrived a new machine for accurately boring the insides of cylinders. The cylinder being first obtained from the foundery with a surface as accurate as the process of casting would admit, had its inner surface reduced to still greater accuracy by this machine, which consists of a straight central bar extended along the axis of the cylinder, which was made to revolve slowly round it. During the operation of boring, the borer or cutter was fitted to slide along this bar, which being perfectly straight, served as a sort of ruler to guide the borer or cutter in its progress through the cylinder. In this manner the interior surface of the cylinder was rendered not only true and straight in its longitudinal direction, but also perfectly circular in its cross section.

The grease found to be most eligible for lubrication was the tallow of beef or mutton; but in the earlier cylinders this was soon consumed by reason of the imperfection of the boring, and the piston being left dry ceased to be steam-tight. To prevent this, Watt sought for some substance, which while it would thicken the tallow, and detain it around the piston, would not be subject to decomposition by heat. Black lead dust was used for this purpose, but was soon found to wear the cylinder. In the mean while, however, the improved method of boring supplied cylinders which rendered this expedient unnecessary.

When the inner surface of the cylinder is perfectly true and smooth, the packing of the piston is soon rendered solid and hard, being moulded to the cylinder by working, so as to fit it perfectly. When by wear it became loose, it was [Pg150] only necessary to tighten the screws by which the top and bottom of the piston were held together. The packing being compressed by those means, was forced outwards towards the surface of the cylinder, so as to be rendered steam-tight.

The advantages which the engine offered in the form in which it has been just described, were numerous and important, as compared even with the most improved form of the atmospheric engine; and it should be remembered, that that machine had also gone on progressively improving, and was probably indebted for some of its ameliorations to hints derived from the labours of Watt, and to the adoption of such of his expedients as were applicable to this imperfect machine, and could be adopted without an infraction of his patent.

In the most improved forms to which the atmospheric engine had then attained, the quantity of steam wasted at each stroke of the piston was equal to the contents of the cylinder. Such engines, therefore, consumed twice the fuel which would be requisite, if all sources of waste could have been removed. In Watt's engines, the steam consumed at each stroke of the piston amounted only to 1¹⁄₄ times the contents of the cylinder. The waste steam, therefore, per stroke, was only a quarter of what was usefully employed. The absolute waste, therefore, of the best atmospheric engines was four times that of the improved engine, and consequently the saving of fuel in the improved engines amounted to about three eighths of all the fuel consumed in atmospheric engines of the same power. [Pg151]

These expedients, however, were all attended with a waste of fuel in relation to the work done by the engine; for it is evident that the consumption of steam was necessarily the same, whether the engine was working against its full load or against a reduced resistance.

On the other hand, in the improved engine of Watt, when the load, to work against which the engine exerted its full power, was diminished, a cock or valve was provided in the steam pipe leading from the boiler, which was called a throttle valve, by adjusting which the passage in that pipe could be more or less contracted. By regulating this cock the supply of steam from the boiler was checked, and the quantity transmitted to the cylinder diminished, so that its effect upon the piston might be rendered equal to the amount of the diminished resistance. By this means the quantity of steam transmitted to the cylinder was rendered exactly proportional to the work which the engine had to perform. If, under such circumstances, the boiler was worked to its full power, so as to produce steam as fast as it would when the engine was working at full power, then no saving of fuel would be effected, since the surplus steam produced in the boiler would necessarily escape at the safety valve. But in such case the fireman was directed to limit the fuel of the furnace until the discharge at the safety valve ceased.

By these expedients, the actual consumption of fuel in one of these improved engines was always in the exact proportion of the work which it performed, whether it worked at full power or at any degree under its regular power.